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Summary of Contents for GEA Jumbo 6
- Page 1 OperatIng InstructIOns Original instructions GEA Reinigungstechnologie Orbital cleaner Jumbo 6 GEA Tuchenhagen GmbH Dokumentnummer: 430BAL008955 Sprache: EN-GB / Datum: 13.09.2024 GEA.com PUBLIC...
- Page 2 Copyright © GEA Tuchenhagen GmbH 2024. All rights reserved. No liability is as- sumed for damages resulting from the disregard of this document. In case of questions or uncertainties regarding the use of this document, contact customer service.
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Page 3: Table Of Contents
Safety instructions ATEX directive Transport and storage Storage conditions Transport Scope of supply Technical data Technical data Operating pressure and nozzle size Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL008955 - EN-GB 2024 - All rights reserved 0000016423 - Rev001 - 13.09.2024... - Page 4 Safety precautions 10.2 Disposal 10.2.1 General notes Annex 11.1 Lists 11.1.1 Abbreviations and terms 11.2 List of diagrams 11.3 List of tables 430BAL008955 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016423 - Rev001 - 13.09.2024 2024 - All rights reserved...
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Page 5: General
This chapter contains basic instructions for using the cleaner and explanations of illustration conventions. It also contains information about the design and structure. The term cleaner in these Operating Instructions refers to GEA Reinigungstechnologie. 1.1 Information about the document The present instruction manual are part of the user information for the component. The instruction manual contains all the information you need to transport, install, commis- sion, operate and carry out maintenance for the component. -
Page 6: Manufacturer Address
GEA Tuchenhagen GmbH Am Industriepark 2-10 Germany 21514 Büchen 1.3 Customer service Phone: +49 4155 49-0 Fax: +49 4155 49-2035 flowcomponents@gea.com www.gea.com 430BAL008955 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016423 - Rev001 - 13.09.2024 2024 - All rights reserved... -
Page 7: Ec Declaration Of Conformity For Partially Completed Machines
7/38 1.4 EC Declaration of Conformity for Partially Completed Machines Figure 1-1 - EU Declaration of Incorporation in accordance with the EC Machinery Directive 2006/42/EC Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL008955 - EN-GB 2024 - All rights reserved 0000016423 - Rev001 - 13.09.2024... - Page 8 CE Documentation Officer Am Industriepark 2-10 21514 Büchen, Germany Büchen, 18/04/2016 Franz Bürmann Matthias Südel Managing Director Senior Director Engineering 430BAL008955 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016423 - Rev001 - 13.09.2024 2024 - All rights reserved...
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Page 9: Safety
It forms the basis for safe operation of the cleaner. 2.1 Intended use The GEA orbital cleaner Jumbo 6 orbital cleaner is designed for cleaning tanks and vessels. This cleaner is designed for the operation in a vertical installation position. -
Page 10: Operator's Duty Of Care
EC Machinery Directive on your own. In general, only original spare parts supplied by GEA Tuchenhagen GmbH should be installed. This ensures the reliable and economical operation of the cleaner. Using spare parts from third-party suppliers will invalidate any and all warranty claims. -
Page 11: General Safety Precautions And Dangers
Substances harmful to the environment must be collected and stored in suitable containers. Clearly mark the containers. ● Dispose of lubricants as hazardous waste. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL008955 - EN-GB 2024 - All rights reserved 0000016423 - Rev001 - 13.09.2024... -
Page 12: Electrical Equipment
● For use in Ex-protected areas, special safety and operating instructions apply. For this purpose, GEA supplies a separate ATEX supplementary operating manual, which must be observed. 430BAL008955 - EN-GB... -
Page 13: Qualification Of Personnel
Familiar with the basic regulations with regard to occupational health and safety and accident prevention. For work to be carried out on the cleaner the following user groups are distinguished: Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL008955 - EN-GB 2024 - All rights reserved... - Page 14 The relevant certificates of qualification must be submitted before work can be carried out on ATEX certified machines. Table 1: User groups 430BAL008955 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016423 - Rev001 - 13.09.2024 2024 - All rights reserved...
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Page 15: Residual Hazards
As a precautionary measure, wear personal protective equipment in the vicinity of the valve: ● Protective gloves ● Safety shoes Table 2: Residual dangers Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL008955 - EN-GB 2024 - All rights reserved 0000016423 - Rev001 - 13.09.2024... -
Page 16: Safety Instructions
● The cleaner must be regularly checked for damage and function, taking into account the operating conditions. GEA recommends a visual inspection at every cleaning process. ● Maintenance of the ATEX cleaner is mandatory after a maximum of 150 operating hours. -
Page 17: Atex Directive
17/38 ● The performed maintenance must be logged. ● The user must ensure a loss-proof lead connection into the tank. For this, GEA offers, among other things, suitable components and a mounting system. Conditions when starting the tank cleaning Designation... -
Page 18: Transport And Storage
● the equipment is complete and all components are in good order. 430BAL008955 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016423 - Rev001 - 13.09.2024 2024 - All rights reserved... -
Page 19: Technical Data
Table 4: Technical data of the cleaner 4.2 Operating pressure and nozzle size For the GEA Orbital Cleaner Jumbo 6, an operating pressure between 5 and 10 bar is recommended, with 4 bar as the minimum and 14 bar as the maximum allowable pressure. -
Page 20: Assembly And Installation
60079-14 in areas with explosive gas atmosphere and in accordance with the re- quirements of EN 61241-4 in areas with explosive dust atmosphere. 430BAL008955 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016423 - Rev001 - 13.09.2024 2024 - All rights reserved... -
Page 21: Installation
Hold the cleaner at the inlet and screw it onto the threaded connection by hand until it is firmly seated. Connect all media supply lines. Þ Done. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL008955 - EN-GB 2024 - All rights reserved 0000016423 - Rev001 - 13.09.2024... -
Page 22: Commissioning
When the cleaner is switched on, the danger zones must be free. ● Remove any liquids that have escaped without leaving residues. 430BAL008955 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016423 - Rev001 - 13.09.2024 2024 - All rights reserved... -
Page 23: Commissioning
Connect the cleaner and set it into operation. During commissioning, check regularly that all seals are free of leakage. Replace defective seals. Þ Done. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL008955 - EN-GB 2024 - All rights reserved 0000016423 - Rev001 - 13.09.2024... -
Page 24: Operation And Control
16.8 19.2 [m³/h] Required pressure [bar] Table 6: Operating flow rate and pressure requirements for cleaner Jumbo 6 – ¼” nozzles Operating flow rate and pressure requirements for cleaner Jumbo 6 – ⅜” nozzles Required flow rate 18.6 22.8 29.4 32.4... - Page 25 ● The specified pressure is the pressure required at the cleaning head and not at the pump. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL008955 - EN-GB 2024 - All rights reserved 0000016423 - Rev001 - 13.09.2024...
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Page 26: Maintenance
Check pipes are firmly secured, also check for leaks and damage. ● Check that all emergency stop devices are working correctly. 430BAL008955 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016423 - Rev001 - 13.09.2024 2024 - All rights reserved... -
Page 27: Inspections
Protect open line ends with blind plugs against ingress of dirt. ● Pack sensitive parts separately. ● Observe storage conditions for longer periods of standstill. 8.2 Inspections GEA Tuchenhagen GmbH recommends inspections after 175 operating hours to check: ● The tightness of the cleaner. ● The functionality of the cleaner. -
Page 28: Dismantling
10 (32) from the housing (18). Remove the bearing support plate (6) and the O-ring (23). Figure 8-3 - Disassembly - Housing disassembly 430BAL008955 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016423 - Rev001 - 13.09.2024 2024 - All rights reserved... -
Page 29: Maintenance
This cleaner is designed for easy maintenance and has few mechanical/wear parts that are easy to replace. No special tools are required. This cleaner should be visually inspected/maintained regularly. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL008955 - EN-GB 2024 - All rights reserved... - Page 30 The two nozzle bodies (13) are equipped with replaceable nozzle body insert rings (36). These easy-to-install replacement parts significantly reduce maintenance time and costs. 430BAL008955 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016423 - Rev001 - 13.09.2024 2024 - All rights reserved...
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Page 31: Assembly
Mounting the O-ring (23). Screw the bevel gear (8) to the hous- ing with four cylinder screws M5 x 10 (26). Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL008955 - EN-GB 2024 - All rights reserved 0000016423 - Rev001 - 13.09.2024... - Page 32 M5 x 45 (27). Hold the nozzle body shaft (12) at the protruding threaded end and check that it rotates freely. 430BAL008955 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016423 - Rev001 - 13.09.2024 2024 - All rights reserved...
- Page 33 Only in this way can the correct spray pattern be ensured. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL008955 - EN-GB 2024 - All rights reserved 0000016423 - Rev001 - 13.09.2024...
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Page 34: Malfunctions
If stiffness is detected, check the bevel gears at this point for dam- age and blockages. Table 8: Malfunctions and remedies 430BAL008955 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016423 - Rev001 - 13.09.2024 2024 - All rights reserved... -
Page 35: Shutting Down
● Synthetic materials Separate the different materials and dispose of them correctly sorted. Always observe the applicable statutory regulations in your country. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL008955 - EN-GB 2024 - All rights reserved 0000016423 - Rev001 - 13.09.2024... -
Page 36: Annex
German standard issued by DIN (Deutsches Institut für Normung e.V., German Institute for Standardization) European Standard Company group GEA AG GEA stands for Global Engineering Alliance Unit of measurement of time [hour] International Standard of the International Organization for Standardization Unit of measurement of weight [kilogram] Unit of measurement of volume [litre] min. -
Page 37: List Of Diagrams
Table 4 - Technical data of the cleaner Table 5 - Installation dimensions Table 6 - Operating flow rate and pressure requirements for cleaner Jumbo 6 – ¼” nozzles Table 7 - Operating flow rate and pressure requirements for cleaner Jumbo 6 – ⅜” nozzles... - Page 38 GEA Tuchenhagen GmbH Am Industriepark 2-10 21514 Büchen , Germany Phone +49 4155 49-0 430BAL008955 Copyright © GEA Tuchenhagen - All rights reserved - Subject to modifications.
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