Supplementary regulations Qualification of personnel Residual Hazards Danger zones Description Design Functional description Transport and storage Storage conditions Transport Scope of supply Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved 0000016359 - Rev001 - 13.09.2024...
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Assembly and installation Safety precautions Notes on installation Installation Removing Commissioning Safety precautions Commissioning Operation and control Safety precautions Operating conditions 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
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Malfunctions 10.1 Faults and remedies Shutting down 11.1 Safety precautions 11.2 Disposal 11.2.1 General notes Spare parts list - orbital cleaner OC200 Annex 13.1 Lists 13.1.1 Abbreviations and terms 13.2 List of diagrams 13.3 List of tables Copyright @ GEA Tuchenhagen GmbH...
This chapter contains basic instructions for using the cleaner and explanations of illustration conventions. It also contains information about the design and structure. The term cleaner in these Operating Instructions refers to GEA Reinigungstechnologie. 1.1 Information about the document The present instruction manual are part of the user information for the component. The instruction manual contains all the information you need to transport, install, commis- sion, operate and carry out maintenance for the component.
1.4 EC Declaration of Conformity for Partially Completed Machines Figure 1-1 - EU Declaration of Incorporation in accordance with the EC Machinery Directive 2006/42/EC 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
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CE Documentation Officer Am Industriepark 2-10 21514 Büchen, Germany Büchen, 18/04/2016 Franz Bürmann Matthias Südel Managing Director Senior Director Engineering Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved 0000016359 - Rev001 - 13.09.2024...
It forms the basis for safe operation of the cleaner. 2.1 Intended use The OC200 orbital cleaner is intended for the cleaning of tanks and vessels. This cleaner was designed for the installation and operation at any angle. Using the device for any other purpose is considered contrary to its designated use.
EC Machinery Directive on your own. In general, only original spare parts supplied by GEA Tuchenhagen GmbH should be installed. This ensures the reliable and economical operation of the cleaner. Using spare parts from third-party suppliers will invalidate any and all warranty claims.
Substances harmful to the environment must be collected and stored in suitable containers. Clearly mark the containers. ● Dispose of lubricants as hazardous waste. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
● For use in Ex-protected areas, special safety and operating instructions apply. For this purpose, GEA supplies a separate ATEX supplementary operating manual, which must be observed. Copyright @ GEA Tuchenhagen GmbH...
Familiar with the basic regulations with regard to occupational health and safety and accident prevention. For work to be carried out on the cleaner the following user groups are distinguished: 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
Transport, installation Do not set the cleaner down on the rotating (lower) housing. Store the cleaner in horizontal position and secure it against rolling away to the side. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved...
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Check the installation situation to ensure that the cleaner is not in contact with other parts and that rotation cannot be obstructed. ● In the event of faults, stop all media supplies immediately. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
Description 17/82 3 Description This chapter contains instructions on how to install the cleaner and its functions. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved 0000016359 - Rev001 - 13.09.2024...
3.2 Functional description The principle of operation of the Orbital Cleaner is based on two horizontally and vertically rotating axes, as shown in the following diagram. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved...
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Functional description 20/82 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved Figure 3-2 - Functional principle of the cleaner...
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Drive happens through the cleaning medium ● Low number of components (same spare parts for orbital cleaner Typhoon, Tem- pest, Tornado) Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved 0000016359 - Rev001 - 13.09.2024...
● the equipment is complete and all components are in good order. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
The cleaner is not intended for use in potentially explosive atmospheres. The label contains the following characteristics: Characteristics of the cleaner Logo Type code e.g. OC200-0-4x9-S-J-OPT-40-BSP-2“-11-10-1-2 //A //ZK Serial number for example, SN 1473236-0040-001 Table 3: Characteristics of the cleaner 5.2 Orbital cleaner OC200...
Ø 370 mm Standard Ø 210 mm Short Ø 200 mm Standard with extension Ø 320 mm Table 5: Tank opening Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved 0000016359 - Rev001 - 13.09.2024...
Alkalis up to 5% up to 40 °C (104°F) Alkalis up to 5% up to 80 °C (176°F) Alkalis more than 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
Rivolta F.L.G. MD-2 Fits Table 9: List of tools 5.6 Weights Nozzle carrier Nozzle length Weight (kg) Standard Short Standard with extension 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
Weights 29/82 Nozzle carrier Nozzle length Weight (kg) Standard Short Standard with extension Standard Short Standard with extension Table 10: Weights Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved 0000016359 - Rev001 - 13.09.2024...
60079-14 in areas with explosive gas atmosphere and in accordance with the re- quirements of EN 61241-4 in areas with explosive dust atmosphere. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
● The cleaner must have a suitable pipe connection for this. ● The user must ensure a loss-proof lead connection into the tank. For this, GEA offers, among other things, suitable components and a mounting system. ATTENTION Danger when screwing the cleaner to the fixed pipe via the rotating (lower)
(upper) housing (1) by hand until the cleaner comes free from the inlet pipe (3). Figure 6-2 - Removing Þ Done. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
Done. INFO Noise generated when the cleaning jets hit the tank wall can cause discomfort and stress in the immediate vicinity. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved 0000016359 - Rev001 - 13.09.2024...
Higher pressures can destroy the cleaner. ● The specified pressure is the pressure required at the orbital cleaner and not at the pump. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
Check pipes are firmly secured, also check for leaks and damage. ● Check that all emergency stop devices are working correctly. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
Remove the drive shaft (16) with the impeller (11). No tool is required for this, the parts should easily lift out. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
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Push the drive shaft (16) with impeller (11) into the planet gear (13) until the teeth of the drive shaft engage correctly with the teeth of the planet gears. Insert the stator (10) into the static housing (1). Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved...
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(16) using a screwdriver. Check if the planet gear has axial clearance. To do this, move the drive shaft slightly up and down. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
Clamp the cleaner on the spanner flat of the shaft (24) in a vice. Remove cap nut (40) and remove the O-ring (42). Figure 9-3 - Dismantling the rotating (lower) housing Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved...
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Hold the cleaner in your hand as shown. Loosen the nozzle carrier with a blow on the shaft. Remove wedge fix-lock washers (41) and seal ring (37). Lift the cleaner off the clamped shaft. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
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(4, 5, 7, 8). To do this, clamp the nozzle carrier in a vice with protective jaws and unscrew the nozzles. ® Do not remove the pressed-in stream straighteners from the nozzles. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved...
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(26) from the shaft using a small screwdriver and pull off the bevel gear (23) by hand. ® Make sure that the feather key (25) is not lost. Þ Done. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
(30) wedge fix-lock washers (29) and the keep plate (28). This procedure must be carried out on both sides. Remove the set screw (27). This procedure must be carried out on both sides. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved 0000016359 - Rev001 - 13.09.2024...
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Remove the bearing (38) with the mounting tool (18) and soft-faced hammer from the rotating housing (2) and dispose of it. Þ Done. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
(AF 27). Remove the bearing (35) with the mounting tool (13) and soft-faced hammer from the bevel gear (22) and dispose of it. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved...
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(20) using a small screwdriver. ® To do this, lever out the bearing. Remove the bearing (33) from the stat- ic housing (1) by hand. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
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In case the impeller stays on the shaft, remove it later on. Remove the circlip (12) from the static housing using a small screwdriver. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved...
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The internal gear (17) is pressed in the housing (1) and remains in the housing. Þ The static housing has been removed 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
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Disassembly 53/82 Figure 9-6 - Individual parts are removed from the static housing Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved 0000016359 - Rev001 - 13.09.2024...
Pull out the spindles (15) and remove the planet gears (18, 19). Figure 9-7 - Removing the planet gear Place the planet gear carriers onto the vice. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
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Place the planet wheel onto the vice. Remove the bearing (31) from the planets using the mounting tool (11). This has to be done on both planets. Þ The cleaner is now disassembled. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved...
Thread the retaining ring (12) into the groove and press into position. ® The tip at the stator must be in the open part of the circlip. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved...
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Push the drive shaft (16) into the mid- dle bore of the stator. Figure 9-8 - Installing the drive shaft assembly Þ The drive shaft is mounted. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
Press the bearing (31) into the planet gears (18 and 19) using the mounting tool (10). Insert the planet gears (18 and 19) into the planet gear carrier (13). Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved...
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The planet gear carrier should be seated loosely and be able to be turned freely by hand. Otherwise remove the planet gear carrier again and re-insert it. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
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Figure 9-9 - Assemble the planet gear Þ The planetary gear is assembled. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved 0000016359 - Rev001 - 13.09.2024...
Thread the retaining ring (21) into the groove and press into position. Þ The bevel gear is installed in the static housing. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
Subsequently check if the planet gear has axial clearance. To do this, move the drive shaft slightly up and down. If there is no axial clearance, it may be that the bearings have not been pressed in correctly. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved 0000016359 - Rev001 - 13.09.2024...
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(2). Tighten hand- tight in a clockwise fashion. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
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® Carry out the same step again on the opposite side. Figure 9-12 - Install static (upper) and rotating (lower) housing Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved 0000016359 - Rev001 - 13.09.2024...
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Carry out the same step again on the opposite side. Þ Static and rotating housing are assembled. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
Screw the remaining nozzles hand-tight into the nozzle carrier. Tighten the nozzles with the prescri- bed torque, see section 9.5.1, page inserting feather key (25 and 39) into the shaft (24). Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved...
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Mount the circlip (26). Clamp the shaft (24) at the AF in a vice and inset the seal ring (37) into the shaft groove. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
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Insert wedge fix-lock washers into the groove of the nozzle carrier. The wedge fix-lock washers must be installed as a pair. To do this, place both disks one above the other so that the larger teeth lie on top of each other. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved 0000016359 - Rev001 - 13.09.2024...
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9.5.1, page 47. ® The nozzle carrier is installed. Figure 9-13 - Mounting the nozzle carrier Þ The cleaner is assembled again. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
Figure 9-14 - Check the assembly Now test the cleaner under suitable conditions. Þ The installation is now tested. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved 0000016359 - Rev001 - 13.09.2024...
In the event of malfunctions immediately deactivate the cleaner and secure it against inadvertent reactivation. Malfunctions may only be remedied by qualified staff, who must observe the safety precautions. 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
Disassemble the cleaner according to the disassembly instructions and sort the materials according to the spare parts list. Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved...
Spare parts list - orbital cleaner OC200 74/82 12 Spare parts list - orbital cleaner OC200 Figure 12-1 - Spare Parts Drawing 430BAL013846 - EN-GB PUBLIC Copyright @ GEA Tuchenhagen GmbH 0000016359 - Rev001 - 13.09.2024 2024 - All rights reserved...
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Spare parts list - orbital cleaner OC200 75/82 Orbital cleaner OC200 Item Designation Material Material no. Static housing OC2 2"BSP 316L/1.4404 4660-0662-020 Static housing OC2 2"NPT 316L/1.4404 4660-0662-021 Rotating housing OC2 316L/1.4404 4660-8229-130 Nozzle carrier OC2 3N 316L/1.4404 4660-0471-030 Nozzle carrier OC2 4N 316L/1.4404...
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Spare parts list - orbital cleaner OC200 76/82 Item Designation Material Material no. Nozzle OC2 D 15 bow 316L/1.4404 4660-0412-055 Nozzle OC2 D 15 bow 316L/1.4404 4660-0412-056 Nozzle OC2 D 8 bow short 316L/1.4404 4660-0412-064 Nozzle OC2 D 9 bow short 316L/1.4404...
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Spare parts list - orbital cleaner OC200 77/82 Item Designation Material Material no. Planet gear odd OC2 316L/1.4404 4660-0475-023 Planet gear even OC2 316L/1.4404 4660-0465-023 Driven gear OC2 316L/1.4404 4660-0436-025 21 * Retaining ring 4660-8242-014 Bevel gear sta OC2 316L/1.4404...
Spare parts list - orbital cleaner OC200 78/82 Item Designation Material Material no. 41 * Wedge lock-fix washer M12 14,547 4660-5810-013 42 * O-ring EPDM 930-524 42 * O-ring 930-1032 Parts marked with * are included in the wear sets.
Unit of measurement of length [micrometre] Metric National Pipe Thread Unit of measurement of work [newton metre] SPECIFICATION FOR THE TORQUE: 1 Nm = 0.737 lbft Copyright @ GEA Tuchenhagen GmbH PUBLIC 430BAL013846 - EN-GB 2024 - All rights reserved 0000016359 - Rev001 - 13.09.2024...
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