Related Manuals for Taktomat RT
Summary of Contents for Taktomat RT
- Page 1 ATEX 95 Cylinder Cam Rotary Indexing Table RT and TT Original Operating Instructions...
- Page 2 Original Operating Instructions Page 2 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3...
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Page 3: Table Of Contents
Construction of the Cylinder Cam Rotary Indexing Table Type RT160 S03 ..26 4.7.6 Construction of the Cylinder Cam Rotary Indexing Table Type RT 200 S03 ..27 4.7.7 Construction of the Cylinder Cam Rotary Indexing Table Type RT250 S03 ..28 4.7.8... - Page 4 Disassembly ................... 54 Disposal ....................54 Replacement parts and consumables ........56 10.1 Replacement parts and consumables Type RT ........56 10.2 Replacement parts and consumables Type TT ........57 Page 4 Cylinder Cam Rotary Indexing Table RT and TT...
- Page 6 Original Operating Instructions Page 6 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3...
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Page 7: Overview / Brief Description
The type RT star wheel is mounted within a wire-race bearing assembly, stiff and free of play (inside steel rings – not in the casting). The type TT star wheel is mounted in tapered roller bearings, stiff and free of play. - Page 8 Original Operating Instructions Page 8 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3...
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Page 9: About These Operating Instructions
Designation These Operating Instructions describe the Cylinder Cam Rotary Indexing Table RT and TT. The Cylinder Cam Rotary Indexing Table RT and TT is referred to below as 'the machine'. Purpose of these Operating Instructions The Operating Instructions are intended to help you to: ... -
Page 10: Published By
All rights reserved. Printed in the Federal Republic of Germany Pöttmes, Februar 2014 Page 10 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... - Page 11 Original Operating Instructions About these Operating Instructions Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 11...
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Page 12: Safety Information
EX II 2 G T4 (135°C), if they are equipped with the ap- propriate rating plate (see Section 3.9.1) and the appropriate declaration of conformity.. Any add - on components must comply to the same appropriate declaration of conformity. Page 12 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... -
Page 13: Foreseeable Misuse
Make no changes in the safety provisions The manufacturer has made safety provisions. No liability will be accepted if the operator of the machine makes any changes in the safety provisions without express permission. Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 13... -
Page 14: General Hazards
Do not reach into moving parts or carry out work on moving parts while the sys- tem is in operation. Never open any covers while the system is in operation. Page 14 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... -
Page 15: Responsibility Of The Operator
Make sure that safety information and hazard warnings on the machine and in the working area are always legible. Take steps to ensure that the machine is regularly inspected for visible damage and defects. Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 15... -
Page 16: Staff Qualification
Service, repair and maintenance work on the machine may only be carried out by service engi- neers of the manufacturer or by qualified staff authorized by Taktomat GmbH. When carrying out such work, always cordon off the working area carefully! -
Page 17: Labeling
There is a rating plate attached to the machine: Figure: Position of a rating plate Figure: Example of a rating plate Figure: Example of a rating plate ATEX 95 Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 17... - Page 18 Original Operating Instructions Page 18 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3...
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Page 19: Construction And Function
Construction and function Construction Type RT and TT series S01 Figure: Construction of the Cylinder Cam Rotary Indexing Table RT and TT series S01 Construction Type RT and TT series S03 Figure: Construction of the Cylinder Cam Rotary Indexing Table RT and TT series S03... -
Page 20: Construction Type Rt400, Rt 500, Rt630, Series S03
(6) (only possible on series S03). The housing (5) of the cylinder cam rotary indexing table from type RT400 on has a cable aperture (7). Page 20 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... -
Page 21: Operating Modes
Original Operating Instructions Construction and function Operating modes The Cylinder Cam Rotary Indexing Table Type RT and TT has the following operating modes: Normal operation Intermittent operation Continuous operation Reversing operation (Oscilating operation) Inching mode Emergency-Stop NOTE Do not operate in inching mode without an appropriate rotary table controller. -
Page 22: Cycle Time
60 cycles per minute. The step time of the drive flange is 0.75s. The dwell time is 0.25s. Page 22 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... -
Page 23: Technical Data
Max. strain on Star wheel Axial force Fa [kN] Radial force Fr[kN] Tilting moment Mk [kNm] Max. strain on central column Axial force Fa [kN] Tilting moment Mk [kNm] 0,04 Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 23... -
Page 24: Construction Of The Cylinder Cam Rotary Indexing Table Type Rt100 S03
Max. strain on Star wheel Axial force Fa [kN] Radial force Fr[kN] Tilting moment Mk [kNm] Max. strain on central column Axial force Fa [kN] Tilting moment Mk [kNm] 0,19 Page 24 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... -
Page 25: Construction Of The Cylinder Cam Rotary Indexing Table Type Tt125 S03
Max. strain on Star wheel Axial force Fa [kN] Radial force Fr[kN] Tilting moment Mk [kNm] Max. strain on central column Axial force Fa [kN] Tilting moment Mk [kNm] Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 25... -
Page 26: Construction Of The Cylinder Cam Rotary Indexing Table Type Rt160 S03
Max. strain on Star wheel Axial force Fa [kN] Radial force Fr[kN] Tilting moment Mk [kNm] Max. strain on central column Axial force Fa [kN] Tilting moment Mk [kNm] 0,53 Page 26 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... -
Page 27: Construction Of The Cylinder Cam Rotary Indexing Table Type Rt 200 S03
Original Operating Instructions Construction and function 4.7.6 Construction of the Cylinder Cam Rotary Indexing Table Type RT 200 S03 Primary dimensions Star wheel Ø [mm] Height (mounting surface of star wheel) [mm] Internal Ø [mm] 1800 Maximum recommended accessory plate Ø [mm] Approx. -
Page 28: Construction Of The Cylinder Cam Rotary Indexing Table Type Rt250 S03
Max. strain on Star wheel Axial force Fa [kN] Radial force Fr[kN] Tilting moment Mk [kNm] Max. strain on central column Axial force Fa [kN] Tilting moment Mk [kNm] Page 28 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... -
Page 29: Construction Of The Cylinder Cam Rotary Indexing Table Type Tt250
Max. strain on Star wheel Axial force Fa [kN] Radial force Fr[kN] Tilting moment Mk [kNm] Max. strain on central column Axial force Fa [kN] Tilting moment Mk [kNm] Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 29... -
Page 30: Construction Of The Cylinder Cam Rotary Indexing Table Type Tt315 S03
Max. strain on Star wheel Axial force Fa [kN] Radial force Fr[kN] Tilting moment Mk [kNm] Max. strain on central column Axial force Fa [kN] Tilting moment Mk [kNm] Page 30 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... -
Page 31: 4.7.10 Construction Of The Cylinder Cam Rotary Indexing Table Type Rt400 S03
Max. strain on Star wheel Axial force Fa [kN] Radial force Fr[kN] Tilting moment Mk [kNm] Max. strain on central column Axial force Fa [kN] Tilting moment Mk [kNm] Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 31... -
Page 32: 4.7.11 Construction Of The Cylinder Cam Rotary Indexing Table Type Rt500 S03
Max. strain on Star wheel Axial force Fa [kN] Radial force Fr[kN] Tilting moment Mk [kNm] Max. strain on central column Axial force Fa [kN] Tilting moment Mk [kNm] Page 32 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... -
Page 33: 4.7.12 Construction Of The Cylinder Cam Rotary Indexing Table Type Rt630 S03
Max. strain on Star wheel Axial force Fa [kN] Radial force Fr[kN] Tilting moment Mk [kNm] Max. strain on central column Axial force Fa [kN] Tilting moment Mk [kNm] Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 33... - Page 34 Original Operating Instructions Page 34 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3...
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Page 35: Transport
Always use forklift trucks or pallet trucks with a sufficient load capacity and fork length. Do not leave the load suspended if you leave the working area. Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 35... -
Page 36: Transport Using Sling Equipment
Thread Type sling points Sling equipment: RT100 VLBG RT160 VLBG RT200 VLBG RT250 VLBG RT400 VLBG RT630 VLBG TT75 VRS-F TT125 VRS-F TT250 / TT252 VRS-F TT315 VRS-F Page 36 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... - Page 37 Original Operating Instructions Transport Lifting instructions Figure: Lifting instructions The angle between the perpendicular and the sling chain must lie between 0° and 45°. Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 37...
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Page 38: Packaging, Handling, Unpacking
Original Operating Instructions Packaging, handling, unpacking The Cylinder Cam Rotary Indexing Table Type RT and TT is packed in plastic sheeting and secured to a pallet for transportation. NOTE The machine must not be allowed to become wet while it is being transport- ... - Page 39 Original Operating Instructions Transport Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 39...
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Page 40: Mechanical Installation
(Standard SEW) to the cylinder cam rotary indexing table. Oil control – and drain bolts as well as air escape valves must be freely ac- cessible without mechanical intervention. Page 40 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... -
Page 41: Installation And Commissioning
Connect the drive unit. The housing of the Cylinder Cam Rotary Indexing Table has to be earthed consistently ac- cording to the VDE regulations with adequate width Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 41... - Page 42 The drive must be secured with bolts at the specified points. It is possible to connect a servo motor or a three-phase motor to the cylinder cam rotary indexing table. On request, Taktomat can supply an adapter flange for use between the drive and the RT and TT housing.
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Page 43: Adjustment Of The Position Cam Series S01
Figure: Detail delayed shutdown Stop immediately with the rising flank Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 43... - Page 44 Original Operating Instructions Page 44 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3...
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Page 45: Service And Maintenance
Dispose of service fluids, process materials, cleaning agents and used parts safely and in an environmentally friendly manner. Follow the manufacturer's instructions when dealing with haz- ardous substances. Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 45... -
Page 46: Maintenance Tasks
Typ RT630, siehe Seite 48. Three- Visual inspection for damage. Qualified staff monthly Remove any dust deposits (especially on ventilation grills of the drive units). Inspect electric cables for damage. Page 46 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... -
Page 47: Checking The Oil Level
Figure: Checking the oil level (1) Oil sight glass Check oil level. Top up oil as required. Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 47... -
Page 48: Lubrication
Lubricating grease: Mobil – Mobilux EP2 Figure: Detail showing grease nipple Grease nipple Apply grease to the grease nipple (1) using the grease gun. Remove excess grease. Page 48 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... -
Page 49: Replacing Cam Follower
The cylinder cam rotary indexing table must first be isolated from the power supply to allow the Taktomat cam follower (TKR) to be removed and maintained safely and efficiently. Any external accessories that obstruct access to the cam follower must be removed correctly. - Page 50 Loosen the locking screws 16/17 on cam followers that has to be replaced Remove cam follower 15. Replace the damaged and the two adjacent cam fol- lowers. Re-assemble in reverse order. Page 50 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3...
- Page 51 Original Operating Instructions Service and maintenance Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 51...
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Page 52: Troubleshooting
Before starting work ensure that there is sufficient room to carry out the work. Pay attention to tidiness and cleanliness in the working area! Loose parts and tools, which are piled up or lying around, are sources of accidents. Page 52 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... - Page 53 Original Operating Instructions Troubleshooting Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 53...
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Page 54: Disposal
If no return or disposal agreement has been concluded, dispose of the components in a re- cycling facility after they have been properly disassembled. Scrap metal parts. Page 54 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... - Page 55 Original Operating Instructions Disposal Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 55...
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Page 56: Replacement Parts And Consumables
Replacement parts and consumables Replacement parts must meet the manufacturer's technical specifications. This is always en- sured if original replacement parts are used. 10.1 Replacement parts and consumables Type RT Page 56 Cylinder Cam Rotary Indexing Table RT and TT Version 1.0.3... -
Page 57: Replacement Parts And Consumables Type Tt
Original Operating Instructions Replacement parts and consumables 10.2 Replacement parts and consumables Type TT Version 1.0.3 Cylinder Cam Rotary Indexing Table RT and TT Page 57...