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Summary of Contents for Fascut FRH-850
- Page 1 FASCUT ® Model FRH-850 Bender with cutter head option serial # 19547 and up INSTRUCTION MANUAL Built in the U.S.A. FASCUT Industries, 7248 Inama Rd., Sauk City, WI 53583 ® Phone: (608) 643-6678 Fax: (608) 643-2682 Email: info@fascut.com www.fascut.com...
- Page 2 INTRODUCTION The FRH-850 is a rotary table type bender. A cutter head can be added as an option. By following the enclosed instructions and maintenance schedule, your FASCUT machine will provide you with years of trouble free service.
- Page 3 OPERATION DO NOT attempt to operate this machine until you have read thoroughly and understand completely all instructions, cautions, dangers, and warnings, contained in this manual. ALWAYS WEAR SAFETY GLASSES when operating machine, or when working close to the machine when it is being operated by others. ALWAYS KEEP FINGERS AWAY from cutting blades and bending rollers.
- Page 4 They range from ½” to 6” in diameter. 7. SELECT THE BENDING DIE you want to use. 8. SELECT FROM THREE DIFFERENT BENDING POSTS depending on the bending die and the size of the material you are bending. The large post on the left bolts to the table in four different positions.
- Page 5 Here are some examples of different setups using different bending die diameters, different material diameters, and different bending posts. Notice that the larger the material being bent, the larger and heavier the set-up has to be. Attempting to bend material to tightly will cause the material and/or bender components to break.
- Page 6 10. ADJUST THE BEND ANGLE by moving the bending angle adjustment lever on the side of the machine to the required angle. After making a test bend, move the bending adjustment lever slightly either way to achieve the exact angle you require. Move the two stops up against the adjuster on each side to lock it at this angle.
- Page 7 OPERATION OF OPTIONAL CUTTER 1. ALWAYS wear safety glasses when operating. 2. KEEP FINGERS AWAY from cutting blades at all times. 3. TURN THE SELECTOR on the side of the machine from BEND to CUT. 4. POSITION bar or bars between cutting blades. Bar must rest on the bottom of the cutter opening as shown.
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Page 8: Daily Maintenance
7. OPTIONAL TYPE 801 CUTTING BLADE can be used when cutting a lot ½” or smaller width bar. Your cutting times will be faster because the cutter takes less time to advance and makes contact with the bar sooner. REPLACE the regular “stationary” cutting blade with the Optional Type 801 cutting blade. -
Page 9: Annual Maintenance
**** The FASCUT factory has very knowledgeable people on staff answering your phone calls. They are trained in all facets of our machines operation and are very good at helping you determine exactly what is wrong with your machine. - Page 10 OPTIONAL – REFERENCE FENCE ATTACHMENT The reference fence attachment consists of a 1” square tube inserted into receptacles that are welded to the machine. The position of the tube can be locked in place by tightening a thumb screw on one of the receptacles.
- Page 11 OPTIONAL - PROGRAMMABLE BEND ANGLE CONTROL (Must be factory installed. Cannot be added in the field.) This simple to operate plug-in pendant controller holds up to 6 angles in memory and automatically sequences through them as the shape is being formed. Programming is done in seconds, so it is easy to use.
- Page 12 Operation of Optional Programmable Angle Control If the programmable angle control is not plugged in, you control the bend angle manually by adjusting the lever control on the side of the machine. IMPORTANT: When you want to use the programmable angle control, plug it in and move the manual lever control on the machine all the way to the right to180 degrees and lock in place.
- Page 13 CALCULATING THE ADJUSTMENT FACTOR FOR SETTING A REFERENCE STOP FOR BENDING Use the following guide as a starting point: For 3/8” thick bar bent on 1-1/2" diameter die - L minus 1-1/4" = M For 1/2" thick bar bent on 3" diameter die - L minus 2-1/4"...
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- Page 15 FASCUT ™ Model FRH-850 Parts List serial # 19547 and up Prices subject to change without notice. Jan 1, 2019 Index Description Part # Price/ea. Req’d Allen wrench, ¼” (cutter option) 80310 3.36 Allen wrench, ½” 80318 12.00 Allen wrench, ¾”...
- Page 17 FASCUT ™ Model FRH-850 Parts List Parts List serial # 19547 and up Rotary Bending Components Breakdown A Prices subject to change without notice. Jan 1, 2019 Index Description Part # Price/ea. Req’d Hyd Cylinder elbow fitting 73112 17.52 (Fascut SAE)
- Page 19 FASCUT ™ Model FRH-850 Parts List serial # 19547 and up Rotary Hydraulic Actuator Breakdown AA Prices subject to change without notice. Jan 1, 2019 Index Description Part # Price/ea. Req’d Rotary hydraulic actuator - Complete 80500 1767.00 Includes: #1-- #6, #8, #10-- #17, #23-- #26 Seal kit –...
- Page 21 FASCUT ™ Model FRH-850 Cutter Head Option Parts List serial # 19547 and up Cutter Head and Hydraulic Cylinder Breakdown B Prices subject to change without notice. Jan 1, 2019 Index Description Part # Price/ea. Req’d Hydraulic cylinder – Complete 80430 711.00...
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Page 23: Hydraulic Power Unit
FASCUT ™ Model FRH-850 Hydraulic Power Unit Breakdown C Parts List serial # 19547 and up Prices subject to change without notice. Jan 1, 2019 Index Description Part # Price/ea. Oil Tank, steel 76407 89.00 Oil tank drain plug 76245... - Page 25 FASCUT ™ Model FRH-850 Bender w/cutter Hydraulic Lines & Fittings Breakdown D Parts List for Bender with cutter serial # 19592 and up Prices subject to change without notice. Jan 1, 2019 Index Description Part # Price/ea Req’d Pressure line; goes from power unit to center 80471 12.60...
- Page 27 FASCUT ™ Model FRH-850 Bender Only Hydraulic Lines & Fittings Breakdown DD Parts List for Bender Only serial # 19592 and up Prices subject to change without notice. Jan 1, 2019 Index Description Part # Price/ea Req’d Pressure line; goes from power unit to center 80464 12.60...
- Page 29 FASCUT ™ Model FRH-850 Bender w/Cutter Hydraulic Lines & Fittings Breakdown DP Parts List for Bender with cutter serial # 19547 - 19591 Prices subject to change without notice. Jan 1, 2019 Index Description Part # Price/ea Req’d Pressure line; goes from power unit to center 80471 12.60...
- Page 31 FASCUT ™ Model FRH-850 Bender Only Hydraulic Lines & Fittings Breakdown DDP Parts List for Bender Only serial # 19547 - 19591 Prices subject to change without notice. Jan 1, 2019 Index Description Part # Price/ea Req’d Pressure line; goes from power unit to center 80464 12.60...
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Page 33: Electrical Components
FASCUT ™ Model FRH-850 Parts List serial # 19547 and up Electrical Components Breakdown E Prices subject to change without notice. Jan 1, 2019 Index Description Part # Price/ea Req’d Electric box cover 66743 6.98 Foot pedal socket 72373 23.66... -
Page 35: Foot Pedal Control
FASCUT ™ Model FRH-850 Parts List serial # 19547 and up Foot Pedal Control Breakdown F Prices subject to change without notice. Jan 1, 2019 Index Description Part # Price/ea Req’d Foot pedal control - Standard 72365 129.00 Foot pedal control – or Programmable 72364 134.00... -
Page 36: Wiring Diagrams
WIRING DIAGRAMS Pressing the foot switch completes the circuit to energize the valve coil. The limit switch is spring loaded and normally open. It is triggered by a cam on the rotary disk shaft. Moving the angle adjuster from 0 deg. to 180 deg. positions the limit switch closer to or farther away from the cam. This controls how much the rotary disk must turn before it triggers the limit switch. -
Page 37: Troubleshooting
TROUBLESHOOTING TROUBLE PROBABLE CAUSE REMEDY Motor will not 1. No power to unit. 1. Check supply cord, fuses, start 2. Power cord or plug damaged. or circuit breaker. 3. On/off switch bad. 2. Replace power core 4. Motor wire connections loose. w/plug. - Page 38 Cutting blades 1. Blades are dull. 1. Turn blades to a new edge breaking 2. Blade bolts are loose. sooner. 3. Material is being dropped into 2. Check blade bolts for the cutter. tightness more often. 4. You are cutting hardened 3.
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Page 39: Limited Warranty
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. SERIAL NUMBER ______________________ DATE ____________________ FASCUT ® Industries, Inc. 7248 Inama Rd. Sauk City, WI 53583 Phone:...