Koganei ib-ZERO Manual
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Koganei ib-ZERO Manual

5-port manifold solenoid valve
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The first in the world!
Integrally molded, all-plastic body!
Intermediate piping block with
quick fitting exhaust port
Thin and lightweight!
Exhaust port
iB-ZERO
(Integrated muffler)
Easy assembly
Simple Selection
5-port manifold solenoid valve
35.3
35.3
1.390
1.390
[
Piping block with
quick fitting exhaust port
40
Nearly
smaller
⇦
57%
Nearly
mass than the previous
180 series manifold
Its simple configuration makes assembling the manifold a breeze.
Instant assembly → quick delivery
All are integrated fitting types (select from mm:φ4, φ6,φ8 / in: 5/32 , 1/4 , 5/16)
Perfect for cylinder controls from small diameter to about φ80 [3.150 in]
Catalog No.BK-V0018
NEW OPTION!!
NEW OPTION!!
Quick fitting exhaust port type
Quick fitting exhaust port type
Possible to exhaust with tube
Possible to exhaust with tube
piping, from the 3(R) port of the
piping, from the 3(R) port of the
piping block.
piping block.
End block with quick fitting exhaust port
Intermediate piping block with quick fitting exhaust port
mm
in ]
%
less
Previous 180 series
PAT.PEND.
1(P), 3(R) piping size
・φ10mm tube
・3/8 inch tube
1(P), 3(R) piping size
・φ10mm tube
・3/8 inch tube
* Valve width: 18 mm [0.709 in.]

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Summary of Contents for Koganei ib-ZERO

  • Page 1 ⇦ less Nearly mass than the previous 180 series manifold Exhaust port iB-ZERO Previous 180 series * Valve width: 18 mm [0.709 in.] (Integrated muffler) Its simple configuration makes assembling the manifold a breeze. Easy assembly Instant assembly → quick delivery All are integrated fitting types (select from mm:φ4, φ6,φ8 / in: 5/32 , 1/4 , 5/16)
  • Page 2 ● Always check the catalog and other reference materials for correct product wiring and piping. Improper wiring and piping creates the risk ● Because Koganei products are designed for use under a wide variety of damage to and abnormal operation of the actuator, etc.

  • Page 3: Other Precautions

    Koganei shall not be held responsible for any problems that occur as a port. Caution is particularly needed when operating single acting cylinders, result of these items not being properly observed.

  • Page 4: Internal Circuit

    NOTE The iB-ZERO series uses pilot type solenoid valves, so if you do not To remove the connector, squeeze the lever along with the connector, lift the supply air to the 1 (P) port, the main valve will not change, even if lever claw up from the protruded section of the connector housing, and pull it out.

  • Page 5: General Precautions

    Handling Instructions and Precautions Media 1. Use air for the media. For the use of any other media, consult us. 2. Air used for the cylinder should be clean air that contains no General precautions deteriorated compressor oil, etc. Install an air filter (filtration of 40 µm or less) near the valve to remove collected liquid or dust.
  • Page 6 How to assemble and replace valves Assemble or replace the valves while the manifold body is not fixed. Refer to ③ and ④ when the customer is the one purchasing the end block and valves and assembling the manifold. ① Remove the mounting screws (bracket attached) from the four places (when adding valves, the two places on the top and bottom of where you are adding the valve) on the top and bottom of the valve to replace.

  • Page 7: Electrical Specifications

    Color of LED indicator IBZR8Z-PJ3/8 50 [1.76] Surge protection (standard equipment) Flywheel diode IBZR8Z-EJ 84 [2.96] IBZR8Z-E3/8J 84 [2.96] Note: Value at 500 VDC Megger Remark: Specification values are based on Koganei test standards. IBZR8Z-PJJ 53 [1.87] IBZR8Z-PJ3/8J 53 [1.87]...

  • Page 8: Order Codes

    Order codes ● Single valve unit (The single valve unit cannot be used alone.) ■ Valve specifications ■ Specifications for fittings of pipe ports ■ Wiring specification -J42：quick fitting for φ4 [0.157] tubes -4E1: 5-port, 2-position single solenoid L type plug connector L type plug connector L type plug connector -J62：quick fitting for φ6 [0.236] tubes...
  • Page 9 Order codes ● Additional parts (available separately) Set of brackets and DIN rail mounting bracket Gasket mounting screws DIN rail DIN - Length of DIN rail 125：125mm 325：325mm 150：150mm 350：350mm 175：175mm 375：375mm 200：200mm 400：400mm IBZR8Z-DN IBZR8Z-GS IBZR8Z-KN DIN- □ 225：225mm 425：425mm （Unit: 1 pcs）...
  • Page 10 Dimensions mm [in] ■ Single valve unit (With quick fittings for mm tubes) IBZR8-4E1-J□-PL IBZR8-4E2-J□-PL 5-port single solenoid 5-port double solenoid 35 [1.378] 35 [1.378] 15 [0.591] 15 [0.591] (300 [11.8]) 30 [1.181] 30 [1.181] (300 [11.8]) 10.5 10.5 10 [0.394] [0.413] [0.413] 10 [0.394]...

  • Page 11: Unit Dimensions

    Dimensions mm [in] ■ Manifold IBZR8M□N (With quick fittings for mm tubes) Unit dimensions Number of units Note Note 55 [2.165] 46 [1.811] 4.5 [0.177] 4.5 [0.177] 70 [2.756] 61 [2.402] 15 [0.591] 30 [1.181] 10.8 [0.425] LED indicator 22.5 15 [0.591] (300 [11.8]) Manual override...
  • Page 12 Dimensions mm [in] ■Manifold (With DIN rail mounting bracket) IBZR8M□N-DN (With quick fitting for mm tubes) 12 [0.472] 15 [0.591] Ｌ Ｅ Ｄ indicator Manual override 17.5 15 [0.591] (300) 22.5 10.8 Unit dimensions [11.8] [0.886] （Pitch） [0.689] [1.181] [0.425] Number of units Note Note ４...
  • Page 13 Dimensions mm [in] ■Manifold (Exhaust from quick fitting) IBZR8M□N-J (With quick fitting for mm tubes) Unit dimensions R8M     Number of units Note Note 4.5 [0.177] 4.5 [0.177] 55[2.165] 46[1.811] Ｌ Ｅ Ｄ indicator 15 [0.591] (300 [11.8]) 30 [1.181] 22.5 10.8 [0.425] Manual override...
  • Page 14 Dimensions mm [in] 形式 ■Manifold (With DIN rail mounting bracket,Exhaust from quick fitting) IBZR8M     -DN-J IBZR8M□N-DN-J (With quick fitting for mm tubes) Unit dimensions Number of units Note Note 12 [0.472] 55[2.165] 79[3.110 Ｌ Ｅ Ｄ indicator 22.5 15 [0.591] Manual override 16.5 (300)
  • Page 15 Dimensions mm [in] ■Single valve unit (With quick fittings for inch tubes) IBZR8-4E1-J□-PL IBZR8-4E2-J□-PL 5-port single solenoid 5-port double solenoid 35 [1.378] 35 [1.378] 15 [0.591] 15 [0.591] (300 [11.8]) 30 [1.181] 30 [1.181] (300 [11.8]) 10.5 10.5 10 [0.394] [0.413] [0.413] 10 [0.394]...
  • Page 16 Dimensions mm [in] ■Manifold IBZR8M□N-J3/8 (With quick fittings for inch tubes) Unit dimensions Number of units Note Note 4.5 [0.177] 4.5 [0.177] 15 [0.591] 30 [1.181] Ｌ Ｅ Ｄ indicator 22.5 Manual override 15 [0.591] (300) [11.8] 10.8 [0.425] 17.5 55 [2.165] 46 [1.811] [0.886] [0.689]...
  • Page 17 Dimensions mm [in] ■Manifold (With DIN rail mounting bracket) IBZR8M□N-DN-J3/8 (With quick fittings for inch tubes) Unit dimensions ［0.472］ Ｌ Ｅ Ｄ indicator Manual override （300） ［ 11.811］ 30 ［ 1.181］ 10.8 ［ 0.425］ 22.5 15 ［ 0.591］ 17.5 Number ［0.886］ ［0.689］ ［0.591］...
  • Page 18 Dimensions mm [in] ■Manifold (Exhaust from quick fitting) 形式 IBZR8M□N-J3/8J (With quick fittings for inch tubes) -J3/8J IBZR8M     (4.5) ［0.177］ 4.5 ［ 0.177］ Ｌ Ｅ Ｄ indicator 15 ［ 0.591］ 30 ［ 1.181］ 22.5 Manual override 16.5 （300） 10.8 Unit dimensions ［0.886］...
  • Page 19 Dimensions mm [in] ■Manifold (With DIN rail mounting bracket,Exhaust from quick fitting) 形式 IBZR8M□N-DN-J3/8J (With quick fittings for inch tubes)   -DN-J3/8J IBZR8M   Unit dimensions ［0.472］ Number Ｌ Ｅ Ｄ indicator 22.5 ［ 0.886］ 15 ［ 0.591］ Manual override 30 ［ 1.181］ （300）...
  • Page 20 • KOGANEI CORP. warrants its products to be free from defects KOGANEI CORP. shall in no way be liable or responsible for injuries or damage to persons or property arising out of the in material and workmanship subject to the following provisions.

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