Ezgo Express S6 ELiTE Owner's Manual
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Ezgo Express S6 ELiTE Owner's Manual

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OWNER'S MANUAL
Express S6 ELiTE
10013988-B
ISSUED JANUARY 2021

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  • Page 1 OWNER’S MANUAL Express S6 ELiTE 10013988-B ISSUED JANUARY 2021...
  • Page 2 Read and comply with all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. California Proposition 65 WARNING Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including phthalates and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 3 OWNER’S MANUAL ELECTRIC VEHICLE Express S6 ELiTE Starting MID-MODEL YEAR 2021 Excluding Model 10005558G01 MANUFACTURER INFORMATION Textron Specialized Vehicles, Inc. 1451 Marvin Griffin Road. Augusta, Georgia, USA 30906-3852 Dealer: 800-286-48041-800-774-3946 Technical Assistance & Warranty Consumer: 877-294-67271-888-438-3946 Service Parts 011-706-798-4311 International...
  • Page 4 ELCOME Thank you for purchasing this vehicle. Before driving your new vehicle, read this owner’s manual to familiarize your- self with safe driving practices, operation, features and controls. This manual contains instructions for minor maintenance only. Information about major repairs can be found in the repair manual.

  • Page 5: Table Of Contents

    ABLE OF ONTENTS INTRODUCTION MANUFACTURER’S INTENDED USE ........................7 WARRANTY AND REGISTRATION .........................7 BATTERY PROLONGED STORAGE ........................7 Storage Preparation ............................7 Setting State of Charge (SOC) .......................... 8 During Storage ..............................8 Extreme Low Temperature Storage ........................8 Returning Vehicle to Service ..........................8 BATTERY DISPOSAL ...............................
  • Page 6 ABLE OF ONTENTS CUP HOLDER .................................21 HEADLIGHT SWITCH ............................. 21 LED .................................21 HORN ..................................21 USB PORT (IF EQUIPPED) ............................21 STEERING WHEEL ..............................21 TURN SIGNAL (IF EQUIPPED) ..........................21 BRAKE PEDALS ..............................21 Brake Pedal ..............................22 Parking Brake Pedal ............................22 ACCELERATOR PEDAL ............................22 HIP RESTRAINTS ..............................22 SEAT BOTTOM ...............................22 GLOVE BOX / STORAGE COMPARTMENTS .......................22...
  • Page 7 ABLE OF ONTENTS VEHICLE MAINTENANCE MAINTENANCE SAFETY ............................33 SCHEDULED MAINTENANCE ..........................33 Severe Use Conditions ........................... 33 SCHEDULED MAINTENANCE CHART ........................34 RECOMMENDED LUBRICANTS AND FLUIDS ..................... 35 REPLACEMENT OF MAINTENANCE ITEMS ......................35 LIFTING THE VEHICLE ............................36 Lifting Front ..............................
  • Page 8 ABLE OF ONTENTS...

  • Page 9: Manufacturer's Intended Use

    Use Original Equipment Manufacturer (OEM) approved parts to keep the vehicle warranty effective. Any modification to the vehicle that allows the vehicle to travel above the factory set default speed must be done by an authorized EZGO dealer. Tampering with the vehicle to exceed the manufacturer’s specifications will void the vehicle warranty.

  • Page 10: Setting State Of Charge (Soc)

    NTRODUCTION • In cold climates, fully charge the battery module. Make sure that the charging operation is complete and there are no faults displayed on the charger. The green light on the charger should be on, indicating the charge cycle is complete. •...

  • Page 11: Vehicle Identification Numbers

    NTRODUCTION VEHICLE IDENTIFICATION NUMBERS PART A PART B PART C and D Front of Vehicle Record the vehicle identification numbers in the spaces provided below. These identification numbers are required when ordering parts from E-Z-GO. Vehicle Model Number: _________________________________________________________________ Frame PIN: __________________________________________________________________________ REPAIR AND PARTS MANUALS The following manuals can be purchased through your E-Z-GO dealer: •...
  • Page 12 NTRODUCTION...

  • Page 13: Safety Labels

    AINTENANCE SAFETY LABELS SAFETY LABELS Safety and warning labels are on the vehicle for your protection. Read carefully and comply with the instructions on the labels. If any label shown in this manual is different from the label on your vehicle, always follow the instructions on the vehicle label.

  • Page 14: Operation (Ce) (P/N 651654)

    AINTENANCE Operation (CE) (P/N 651654) Located on the dash panel. MIN 150 651654...

  • Page 15: Run/Tow Switch Operation (P/N 679115)

    AINTENANCE Run/Tow Switch Operation (P/N 679115) Located on the run/tow switch. TOWING - Always select DO NOT alter or tamper with this unit. Unauthorized modifications ‘TOW’ position before towing can result in SERIOUS INJURY or damage to the vehicle and will void the warranty.
  • Page 16 AINTENANCE...

  • Page 17: Safety

    AFETY SAFETY For questions about the vehicle or the material in this manual, see the contact information on page 1 or the back of this publication. MAXIMUM CARGO LOAD / MAXIMUM WEIGHT CAPACITY Exceeding the weight capacities can cause the loss of vehicle control and possible injury or death.

  • Page 18: Unauthorized Operation

    AFETY • Do not drive on excessively steep hills. Evaluate the terrain before descending a hill. Drive slowly and deliberately. Use the brake to limit speed and maintain control. Sudden braking or turning can cause the loss of vehicle control. Drive straight down the hill.

  • Page 19: Load Operation

    AFETY Load Operation The weight of cargo and occupants affects vehicle operation. Carefully calculate how the vehicle is loaded and how to safely operate it. Follow the instructions in this manual for loading guidelines and tire pressure. Do not exceed weight capacities specified for your vehicle. Capacities are listed in Maximum Cargo Load / Maximum Weight Capacity on page 15 of this manual, and also on the label affixed to rear hand rail.

  • Page 20: Tires

    AFETY Tires Operating the vehicle with the incorrect tires or with the incorrect or uneven tire pressure can cause loss of control or an accident. Always use the size and type of tires specified for the vehicle. See Vehicle Specification for proper tire type and size.

  • Page 21: Vehicle Modification

    Any modification to the vehicle that allows the vehicle to travel above the factory set default speed must be done by an authorized EZGO dealer. Installation of wheel spacers is mandatory for all vehicles excluding model 10005558G01 prior to increasing the speed to the maximum value specified by the manufacturer. Failure to install the wheel spacers prior to increasing the vehicle speed on the specified vehicles will result in a termination of the vehicle’s warranty.
  • Page 22 AFETY...

  • Page 23: Features And Controls

    EATURES AND ONTROLS FEATURES AND CONTROLS NOTICE: Some accessories continue to operate with the key in the OFF position. Leaving these accessories activated after the vehicle is shut down can cause the battery to discharge. KEY SWITCH • Located on the dash panel, the key switch controls the basic electrical system of the vehicle.

  • Page 24: Brake Pedal

    EATURES AND ONTROLS Brake Pedal Parking Brake Pedal The brake pedal is the bottom left pedal on the floorboard. Press the brake pedal to slow the speed or bring the vehicle to a complete stop. Parking Brake Pedal Brake Pedal The parking brake is the upper pedal.

  • Page 25: Flip Seat/Load Deck

    EATURES AND ONTROLS FLIP SEAT/LOAD DECK The vehicle is equipped with a feature that functions as a flip seat or a load deck. When in the upright position, it is a rear seat for two passengers. The seat flips down to form a load deck. Always fill the forward seating capacity prior to seating any passengers on the rear flip seat.
  • Page 26 EATURES AND ONTROLS...

  • Page 27: Operation

    PERATION OPERATION SAFETY Failure to operate the vehicle correctly can result in a collision, loss of control, accident or rollover, and cause serious injury or death. Follow all operation procedures in this section of the manual. Read and comply with all safety warnings in the safety section of this owner’s manual.

  • Page 28: Battery Charger

    PERATION BATTERY CHARGER The charger should be operated in accordance with the charger manufacturer’s instructions. Always place the charger outside the vehicle before and during the charging cycle. Never charge batteries in a hazardous environment. Risk of electric shock. Connect the charger power cord to an outlet that is correctly installed and connected to an electrical ground according to all codes and regulations.

  • Page 29: Anti-Roll Back Feature

    PERATION Anti-Roll Back Feature Anti-Roll Back, like Walk-Away, limits reverse motion of the vehicle down a slope to less than 2 mph (3 kph). See Walk-Away Feature for more information. An alarm will not be activated should the anti-roll back feature engage. Anti-Stall Feature Anti-Stall protection prevents motor damage if the vehicle is stalled against an object or on a hill.

  • Page 30: Accelerating

    PERATION ACCELERATING Accidental movement of the accelerator pedal can cause the vehicle to suddenly move and cause severe injury or death. Make sure the key is in the OFF position and the parking brake is engaged any time the vehicle is parked. Release the parking brake.

  • Page 31: Slippery Surfaces

    PERATION SLIPPERY SURFACES Skidding or sliding can cause loss of control. Skidding or sliding can cause rollover if tires have lost traction, then regain traction suddenly. When operating on slippery sur- faces, travel at reduced speed to help maintain control of the vehicle. When operating in conditions such as ice, water, muddy trails, loose gravel or freezing temperatures, follow these guidelines: •...

  • Page 32: Stalling On A Hill

    PERATION STALLING ON A HILL A rollover can result from stalling or rolling backward while climbing a hill. Drive uphill at a constant speed. If your vehicle completely stalls while climbing a hill: Apply the brakes. Verify that the area behind you is clear. Put the direction selector in R (reverse).

  • Page 33: Hauling Cargo

    PERATION HAULING CARGO Hauling cargo incorrectly can alter vehicle handling characteristics and cause loss of control, brake instability, and possibly lead to serious injury or death. Never exceed the maximum weight capacity of the vehicle. The total load (operator, pas- senger, accessories, and cargo) must never exceed the maximum weight capacity of the vehicle.

  • Page 34: Flip Seat/ Load Deck Operation

    PERATION FLIP SEAT/ LOAD DECK OPERATION The vehicle is equipped with a rear facing seat that pivots to form a load deck. The rear facing seat is for a maximum of two passengers. Always fill the forward seating capacity prior to seating any passengers on the rear flip seat.

  • Page 35: Vehicle Maintenance

    AINTENANCE VEHICLE MAINTENANCE MAINTENANCE SAFETY To prevent serious injury or death, follow the procedures and comply with the safety information in this manual while performing vehicle service or maintenance. Use the tools shown in the tool list and wear the specified safety equipment when per- forming vehicle service or maintenance.

  • Page 36: Scheduled Maintenance Chart

    AINTENANCE SCHEDULED MAINTENANCE CHART Perform all services at the maintenance interval reached first. S – Indicates operations that need to be performed on vehicles subjected to severe use. Interval (perform at interval Item Remarks Page that comes first) Hours Calendar Overall vehicle condition Pre-ride Inspect.

  • Page 37: Recommended Lubricants And Fluids

    AINTENANCE RECOMMENDED LUBRICANTS AND FLUIDS Check and lubricate all components at the intervals shown in the SCHEDULED MAINTENANCE CHART beginning on page 34. Item Capacity Lubricants/Fluids Notes Rear axle oil 25 oz. (0.7 L) Mobil 424 Part Number 603967 Rear axle oil 2.0 oz (59 mL) Friction Modifier E-Z-GO Part Number 611242...

  • Page 38: Lifting The Vehicle

    AINTENANCE LIFTING THE VEHICLE Read and comply with all of the following warnings and lifting procedures to prevent the possibility of the vehicle falling and causing serious injury or death. For some maintenance procedures, it is necessary to lift the vehicle. Comply with the following warnings and follow the lifting procedure to ensure the safety of you, your vehicle and surroundings.

  • Page 39: Vehicle Cleaning And Care

    AINTENANCE VEHICLE CLEANING AND CARE Keeping your vehicle clean is not only beneficial to its appearance, but can also help extend the life of various compo- nents. Washing the Vehicle NOTICE: Do not use a pressure washer to wash the vehicle. High water pressure can damage components. Some products, including insect repellents and chemicals, will damage plastic surfaces.

  • Page 40: Tire Pressure

    AINTENANCE Tire Pressure Maintaining correct tire inflation pressure is essential for safe vehicle operation. You can vary the inflation pressure, within the recommended range to suit the condition of the terrain. TIRE PRESSURE RANGE TERRAIN CONDITIONS RECOMMENDATION Inflate to higher pressure within the range; never exceed hard surfaces or pavement maximum pressure indicated.

  • Page 41: Wheels

    AINTENANCE WHEELS Worn, improperly inflated, improper sized, or incorrectly installed tires will affect vehicle handling and could cause an accident resulting in severe injury or death. The wheel spacers and wheel bolts provided must not be modified in any manner. Assemble per instructions.

  • Page 42: Led Headlight Assembly Replacement

    AINTENANCE LED Headlight Assembly Replacement Inside of Cowl Disconnect the headlight harness from the head- light. Remove the screws securing the headlight assembly to the headlight bezel. Remove the headlight assembly and install the new one with screws. Connect the harness to the headlight assembly. Screw Screw LED Headlight Assembly...

  • Page 43: Rear Axle

    AINTENANCE REAR AXLE The only maintenance necessary for the first five years is the inspection of the rear axle for lubricant leakage. Unless leakage is visible, the lubricant needs to be replaced after five years. Refer to the Service and Repair Manual for the fluid replacement procedure.

  • Page 44: Brakes

    AINTENANCE BRAKES Always inspect the pedal travel before operating a vehicle to confirm some brake func- tion is present. All driving brake tests must be done in a safe location with regard for the safety of all personnel. NOTICE: Over time, a subtle loss of performance may take place. It is, therefor, important to establish the standard with a new vehicle.

  • Page 45: Lithium-Ion Battery Pack

    AINTENANCE LITHIUM-ION BATTERY PACK Charge the battery pack using only the OEM approved Lithium-Ion battery charger. Improper handling of batteries and electrical components can result in serious injury or death. Do not remove the battery pack cover. Do not attempt to remove batteries or battery cables.

  • Page 46: Battery Charging And Maintenance

    AINTENANCE BATTERY CHARGING AND MAINTENANCE NOTICE: Do not spray the battery module with water. Do not attempt to add water to the battery module. Do not charge the batteries if the ambient temperature is below -4°F (-20°C) or above 113°F (45°C). Before connecting the battery charger: •...

  • Page 47: Transporting The Vehicle

    AINTENANCE TRANSPORTING THE VEHICLE Do not ride or allow other people on a vehicle being transported on a trailer or being towed with another vehicle. Hauling the Vehicle Loose cargo or vehicle components can fly off when the vehicle is being transported. Secure or remove all cargo.
  • Page 48 AINTENANCE...

  • Page 49: Specifications

    PECIFICATIONS SPECIFICATIONS EXPRESS S6 - VEHICLE SPECIFICATIONS Item Specification Overall Length 144.5 in (367 cm) Overall Width 49 in (125 cm) Overall Height (No Canopy) 51 in (130 cm) (Top of steering wheel) Overall Height (With Canopy) 74.5 in (189 cm) Load Deck Width 40 in (101.5 cm) Load Deck Length...
  • Page 50 PECIFICATIONS Kenda K500 18X8.5-8 Kenda K500 20x8-10 Kenda K399 215/60-8 Front and Rear Tires Kenda K399 205/65-10 Loadstar Daytona 205/65-10 Paramount SBR 205/40-12 Frame Welded steel with DuraShield powder coat Front Body and Finish Injection Molded TPO Rear Body and Finish Injection Molded TPO Some items shown may be optional equipment...
  • Page 51 AINTENANCE MAINTENANCE LOG Record periodic maintenance in the following maintenance log. MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 52 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 53 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 54 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 55 NDEX accelerating 28 flip seat 23, 32 accelerator pedal 22 fluids anti-roll back feature 27 capacities 35 anti-stall feature 27 recommended 35 fuse replacement 40 battery charging 44 glove box 22 disposal 8, 43 prolonged storage 7 hauling, vehicle 45 storage 44 headlight switch 21 warning 13...
  • Page 56 NDEX repair 38 replacement 38 rear axle 41 towing, vehicle 45 lubricant level 41 transporting the vehicle 45 registration information, vehicle 7 turn signal switch 21 safety USB port 21 battery 43 cargo 15, 31 charging battery 18 vehicle driving downhill 17 cleaning 37 driving in reverse 17 hauling 45...
  • Page 57 Normal use, age, and wear on vehicle components can affect the safe operation and reliability of the vehicle. The rec- ommended Inspection and maintenance procedures are crucial for safety, performance, reliability and maximum lon- gevity of your vehicle. A damaged vehicle, or a vehicle that is not functioning properly is dangerous and must not be operated until repairs are made.
  • Page 58 1451 Marvin Griffin Road Augusta, GA, USA 30906-3852 1-800-774-3946 Technical Assistance & Warranty 1-888-438-3946 Service Parts www.ezgo.com Service Parts Manuals and Repair and Service Manuals are available for purchase. Copyrighted Material This manual may not be reproduced in whole or in...

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