Ezgo Express L6 ELiTE Owner's Manual
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Ezgo Express L6 ELiTE Owner's Manual

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OWNER'S MANUAL
Express L6 ELiTE
696732 - D
ISSUED APRIL 2019
REVISED OCTOBER 2020

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  • Page 1 OWNER’S MANUAL Express L6 ELiTE 696732 - D ISSUED APRIL 2019 REVISED OCTOBER 2020...
  • Page 2 Read and comply with all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. California Proposition 65 WARNING Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including phthalates and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 3 OWNER’S MANUAL ELECTRIC VEHICLE Express L6 ELiTE Starting MODEL YEAR 2020 MANUFACTURER INFORMATION Textron Specialized Vehicles, Inc. 1451 Marvin Griffin Road. Augusta, Georgia, USA 30906-3852 1-800-774-3946 Technical Assistance & Warranty 1-888-438-3946 Service Parts 011-706-798-4311 International www.ezgo.com...
  • Page 4 ELCOME Thank you for purchasing this vehicle. Before driving your new vehicle, read this owner’s manual to familiarize your- self with safe driving practices, operation, features and controls. This manual contains instructions for minor maintenance only. Information about major repairs can be found in the repair manual.

  • Page 5: Table Of Contents

    ABLE OF ONTENTS INTRODUCTION MANUFACTURER’S INTENDED USE ........................7 WARRANTY AND REGISTRATION ......................... 7 BATTERY PROLONGED STORAGE ........................7 Storage Preparation ............................8 Setting State of Charge (SOC) .......................... 8 During Storage ..............................8 Extreme Low Temperature Storage ........................8 Returning Vehicle to Service ..........................
  • Page 6 ABLE OF ONTENTS FEATURES AND CONTROLS KEY SWITCH ................................19 STATE OF CHARGE METER ..........................19 CUP HOLDER .................................19 HEADLIGHT SWITCH .............................19 Halogen ................................19 LED (If Equipped) ............................19 HORN ..................................19 USB PORT ................................19 STEERING WHEEL ..............................19 TURN SIGNAL (IF EQUIPPED) ..........................20 BRAKE PEDALS ..............................20 Brake Pedal ..............................20 Parking Brake Pedal ............................20 ACCELERATOR PEDAL ............................20...
  • Page 7 BATTERY CHARGING AND MAINTENANCE ......................42 BATTERY CHARGING ............................42 BATTERY PROLONGED STORAGE ........................42 Storage Preparation ............................42 TRANSPORTING THE VEHICLE ........................... 43 Hauling the Vehicle ............................43 Towing the Vehicle ............................43 SPECIFICATIONS EXPRESS L6 ELITE- VEHICLE SPECIFICATIONS ....................45 APPENDIX-A ................................A-1...
  • Page 8 ABLE OF ONTENTS...

  • Page 9: Manufacturer's Intended Use

    A literature package is included with the purchase of a new vehicle. The package contains the following items: • Vehicle Warranty Statement • Vehicle Registration Card (registration can also be done at www.ezgo.com) Use Original Equipment Manufacturer (OEM) approved parts to keep the vehicle warranty effective.

  • Page 10: Storage Preparation

    NTRODUCTION Storage Preparation The optimum storage temperature range is between 65°F and 82°F (18°C and 28°C) • Charge the battery module based on climate during storage period. • In cold climates, fully charge the battery module. Make sure that the charging operation is complete and there are no faults displayed on the charger.

  • Page 11: Vehicle Identification Numbers

    NTRODUCTION VEHICLE IDENTIFICATION NUMBERS PART A PART B PART C and D Front of Vehicle Record the vehicle identification numbers in the spaces provided below. These identification numbers are required when ordering parts from E-Z-GO. Vehicle Model Number: _________________________________________________________________ Frame PIN: __________________________________________________________________________ REPAIR AND PARTS MANUALS The following manuals can be purchased through your E-Z-GO dealer: •...
  • Page 12 NTRODUCTION...

  • Page 13: Safety Labels

    AFETY SAFETY LABELS SAFETY LABELS Safety and warning labels are on the vehicle for your protection. Read carefully and comply with the instructions on the labels. If any label shown in this manual is different from the label on your vehicle, always follow the instructions on the vehicle label.

  • Page 14: Battery Warning (P/N 655748)

    AFETY Battery Warning (P/N 655748) Located on the battery cover. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SEVERE PERSONAL INJURY. No user serviceable parts. Service, removal or installation of battery pack must be performed by authorized personnel only. Charge with an OEM approved Lithium-Ion battery charger only. Do not store or operate at temperatures below -4°F (-20°C).

  • Page 15: Maximum Cargo Load / Maximum Weight Capacity

    AFETY SAFETY For questions about the vehicle or the material in this manual, see the contact information on page 1 or the back of this publication. MAXIMUM CARGO LOAD / MAXIMUM WEIGHT CAPACITY Exceeding the weight capacities can cause the loss of vehicle control and possible injury or death.

  • Page 16: Unauthorized Operation

    AFETY • Do not drive on excessively steep hills. Evaluate the terrain before descending a hill. Drive slowly and deliberately. Use the brake to limit speed and maintain control. Sudden braking or turning can cause the loss of vehicle control. Drive straight down the hill.

  • Page 17: Load Operation

    AFETY Load Operation The weight of cargo and occupants affects vehicle operation. Carefully calculate how the vehicle is loaded and how to safely operate it. Follow the instructions in this manual for loading guidelines and tire pressure. Do not exceed weight capacities specified for your vehicle. Capacities are listed in Maximum Cargo Load / Maximum Weight Capacity on page 13 of this manual, and also on the label affixed to rear hand rail.

  • Page 18: Tires

    AFETY Tires Operating the vehicle with the incorrect tires or with the incorrect or uneven tire pressure can cause loss of control or an accident. Always use the size and type of tires specified for the vehicle. See Vehicle Specification for proper tire type and size.

  • Page 19: Maintenance Safety

    AFETY MAINTENANCE SAFETY Routine and scheduled maintenance of this vehicle is necessary to keep the vehicle in safe and reliable condition. This section of the manual provides safety information for performing maintenance on your vehicle. Make sure to read, understand, and comply with all of this information to decrease the risk of personal injury or death. Serious injury or death can occur if the instructions and procedures shown in this owner’s manual are not followed.
  • Page 20 AFETY...

  • Page 21: Able Of

    EATURES AND ONTROLS FEATURES AND CONTROLS NOTICE: Some accessories continue to operate with the key in the OFF position. Leaving these accessories activated after the vehicle is shut down can cause the battery to discharge. KEY SWITCH Light Switch • Located on the dash panel, the key switch controls the basic State of Charge electrical system of the vehicle.

  • Page 22: Turn Signal (If Equipped)

    EATURES AND ONTROLS TURN SIGNAL (If Equipped) The turn signal switch is located on the steering column and is used to activate the turn signals. BRAKE PEDALS The brake pedal on vehicles with mechanical brakes is a combination brake and parking brake pedal. Brake Pedal Parking Brake Pedal The brake pedal is the bottom left pedal on the floorboard.

  • Page 23: Flip Seat/Load Deck

    EATURES AND ONTROLS This vehicle is not equipped with seat belts, and the canopy top is not designed to provide rollover protection. In addi- tion, the canopy top does not protect against falling objects, nor does the windshield protect against flying objects and tree limbs.
  • Page 24 EATURES AND ONTROLS...

  • Page 25: Operation

    PERATION OPERATION SAFETY Failure to operate the vehicle correctly can result in a collision, loss of control, accident or rollover, and cause serious injury or death. Follow all operation procedures in this section of the manual. Read and comply with all safety warnings in the safety section of this owner’s manual.

  • Page 26: Battery Charger

    PERATION BATTERY CHARGER The charger should be operated in accordance with the charger manufacturer’s instructions. Always place the charger outside the vehicle before and during the charging cycle. Never charge batteries in a hazardous environment. Risk of electric shock. Connect the charger power cord to an outlet that is correctly installed and connected to an electrical ground according to all codes and regulations.

  • Page 27: Anti-Roll Back Feature

    PERATION Anti-Roll Back Feature Anti-Roll Back, like Walk-Away, limits reverse motion of the vehicle down a slope to less than 2 mph (3 kph). See Walk-Away Feature for more information. An alarm will not be activated should the anti-roll back feature engage. Anti-Stall Feature Anti-Stall protection prevents motor damage if the vehicle is stalled against an object or on a hill.

  • Page 28: Accelerating

    PERATION ACCELERATING Accidental movement of the accelerator pedal can cause the vehicle to suddenly move and cause severe injury or death. Make sure the key is in the OFF position and the parking brake is engaged any time the vehicle is parked. Release the parking brake.

  • Page 29: Slippery Surfaces

    PERATION SLIPPERY SURFACES Skidding or sliding can cause loss of control. Skidding or sliding can cause rollover if tires have lost traction, then regain traction suddenly. When operating on slippery sur- faces, travel at reduced speed to help maintain control of the vehicle. When operating in conditions such as ice, water, muddy trails, loose gravel or freezing temperatures, follow these guidelines: •...

  • Page 30: Stalling On A Hill

    PERATION STALLING ON A HILL A rollover can result from stalling or rolling backward while climbing a hill. Drive uphill at a constant speed. If your vehicle completely stalls while climbing a hill: Apply the brakes. Verify that the area behind you is clear. Put the direction selector in R (reverse).

  • Page 31: Hauling Cargo

    PERATION HAULING CARGO Hauling cargo incorrectly can alter vehicle handling characteristics and cause loss of control, brake instability, and possibly lead to serious injury or death. Never exceed the maximum weight capacity of the vehicle. The total load (operator, pas- senger, accessories, and cargo) must never exceed the maximum weight capacity of the vehicle.

  • Page 32: Flip Seat/ Load Deck Operation

    PERATION FLIP SEAT/ LOAD DECK OPERATION The vehicle is equipped with a rear facing seat that pivots to form a load deck. The rear facing seat is for a maximum of two passengers. Always fill the forward seating capacity prior to seating any passengers on the rear flip seat.

  • Page 33: Vehicle Maintenance

    AINTENANCE VEHICLE MAINTENANCE MAINTENANCE SAFETY To prevent serious injury or death, follow the procedures and comply with the safety information in this manual while performing vehicle service or maintenance. Use the tools shown in the tool list and wear the specified safety equipment when per- forming vehicle service or maintenance.

  • Page 34: Scheduled Maintenance Chart

    AINTENANCE SCHEDULED MAINTENANCE CHART Perform all services at the maintenance interval reached first. S – Indicates operations that need to be performed on vehicles subjected to severe use. Interval (perform at interval Item Remarks Page that comes first) Hours Calendar Overall vehicle condition Pre-ride Inspect.

  • Page 35: Recommended Lubricants And Fluids

    AINTENANCE RECOMMENDED LUBRICANTS AND FLUIDS Check and lubricate all components at the intervals shown in the SCHEDULED MAINTENANCE CHART beginning on page 32. Item Capacity Lubricants/Fluids Notes Rear axle oil 25 oz. (0.7 L) Mobil 424 Part Number 603967 Rear axle oil 2.0 oz (59 mL) Friction Modifier E-Z-GO Part Number 611242...

  • Page 36: Lifting The Vehicle

    AINTENANCE LIFTING THE VEHICLE Read and comply with all of the following warnings and lifting procedures to prevent the possibility of the vehicle falling and causing serious injury or death. For some maintenance procedures, it is necessary to lift the vehicle. Comply with the following warnings and follow the lifting procedure to ensure the safety of you, your vehicle and surroundings.

  • Page 37: Vehicle Cleaning And Care

    AINTENANCE VEHICLE CLEANING AND CARE Keeping your vehicle clean is not only beneficial to its appearance, but can also help extend the life of various compo- nents. Washing the Vehicle NOTICE: Do not use a pressure washer to wash the vehicle. High water pressure can damage components. Some products, including insect repellents and chemicals, will damage plastic surfaces.

  • Page 38: Tire Pressure

    AINTENANCE Tire Pressure Maintaining correct tire inflation pressure is essential for safe vehicle operation. You can vary the inflation pressure, within the recommended range to suit the condition of the terrain. TIRE PRESSURE RANGE TERRAIN CONDITIONS RECOMMENDATION Inflate to higher pressure within the range; never exceed hard surfaces or pavement maximum pressure indicated.

  • Page 39: Wheel Installation

    AINTENANCE Wheel Installation Lug Nut Torque 65 - 85 ft.lbs. (88 - 115 Nm) NOTICE: To decrease the risk of component damage, do not tighten the lug nuts Lug Nut Tightening Pattern to more than the specified torque. Always install lug nuts using a cross sequence pattern to ensure the even seating of the wheel against the hub.

  • Page 40: Brake Light

    AINTENANCE Brake Light Remove the two phillips head screws securing lens Rear Fender and pull lens out of housing to access the brake light bulb. Remove the light bulb and install a new bulb, making sure bulb makes good contact with socket. Lens Replace the lens and reinstall the phillips head screws.

  • Page 41: Rear Axle

    AINTENANCE REAR AXLE The only maintenance necessary for the first five years is the inspection of the rear axle for lubricant leakage. Unless leakage is visible, the lubricant needs to be replaced after five years. Refer to the Service and Repair Manual for the fluid replacement procedure.

  • Page 42: Brakes

    AINTENANCE BRAKES Always inspect the pedal travel before operating a vehicle to confirm some brake func- tion is present. All driving brake tests must be done in a safe location with regard for the safety of all personnel. NOTICE: Over time, a subtle loss of performance may take place. It is, therefor, important to establish the standard with a new vehicle.

  • Page 43: Lithium-Ion Battery Pack

    AINTENANCE LITHIUM-ION BATTERY PACK Charge the battery pack using only the OEM approved Lithium-Ion battery charger. Improper handling of batteries and electrical components can result in serious injury or death. Do not remove the battery pack cover. Do not attempt to remove batteries or battery cables.

  • Page 44: Battery Charging And Maintenance

    AINTENANCE BATTERY CHARGING AND MAINTENANCE NOTICE: Do not spray the battery module with water. Do not attempt to add water to the battery module. Do not charge the batteries if the ambient temperature is below -4°F (-20°C) or above 113°F (45°C). Refer to Appen- dix A for battery charger operating instructions.

  • Page 45: Transporting The Vehicle

    AINTENANCE TRANSPORTING THE VEHICLE Do not ride or allow other people on a vehicle being transported on a trailer or being towed with another vehicle. Hauling the Vehicle Loose cargo or vehicle components can fly off when the vehicle is being transported. Secure or remove all cargo.
  • Page 46 AINTENANCE...

  • Page 47: Specifications

    PECIFICATIONS SPECIFICATIONS EXPRESS L6 ELITE- VEHICLE SPECIFICATIONS Item Specification Overall Length 143.5 in (364 cm) Overall Width 48.5 in (123 cm) Overall Height (No Canopy) 52.5 in (133.5 cm) (Top of steering wheel) Overall Height (With Canopy) 76 in (193 cm) Load Deck Width 40 in (101.5 cm)
  • Page 48 PECIFICATIONS Frame Welded steel with DuraShield powder coat Front Body and Finish Injection Molded TPO Rear Body and Finish Injection Molded TPO Some items shown may be optional equipment...
  • Page 49 AINTENANCE MAINTENANCE LOG Record periodic maintenance in the following maintenance log. MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 50 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 51 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 52 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 53 PPENDIX APPENDIX A BATTERY CHARGER USER’S GUIDE...
  • Page 54 PPENDIX 1 kW Industrial Battery Charger QuiQ Charger - E-Z-GO Product Manual This manual contains important safety and operating instructions for versions of the Delta-Q QuiQ (Model nos. 913-4830-E3/- E3B/-E5 /-E5B) installed on E-Z-GO brand vehicles. Please read this information before using your QuiQ Charger. For manufacturer contact information and technical support resources, please visit delta-q.com/support SAVE THESE IMPORTANT SAFETY INSTRUCTIONS - This manual contains...
  • Page 55 PPENDIX Delta-Q QuiQ Charger Manual Operating Instructions CAUTION: Charger enclosure may be hot during charging. Use hand protection if handling the charger while charging. Extension cords must be 3-wire cord no longer than 30m(100’) at 10AWG or 7.5m(25’) at 16AWG per UL guidelines. Only connect ONE QuiQ charger to a single 15A circuit or the circuit may become overloaded.
  • Page 56 PPENDIX...
  • Page 57 NDEX accelerating 26 flip seat 21, 30 accelerator pedal 20 fluids anti-roll back feature 25 capacities 33 anti-stall feature 25 recommended 33 fuse replacement 38 battery charging 42 glove box 20 disposal 8, 41 prolonged storage 7 hauling, vehicle 43 storage 42 headlight switch 19 warning 12...
  • Page 58 NDEX pre-ride inspection 23 pressure 13, 36 repair 36 replacement 36 rear axle 39 towing, vehicle 43 lubricant level 39 transporting the vehicle 43 registration information, vehicle 7 turn signal switch 20 safety USB port 19 battery 41 cargo 13, 29 charging battery 16 vehicle driving downhill 15...
  • Page 59 Normal use, age, and wear on vehicle components can affect the safe operation and reliability of the vehicle. The rec- ommended Inspection and maintenance procedures are crucial for safety, performance, reliability and maximum lon- gevity of your vehicle. A damaged vehicle, or a vehicle that is not functioning properly is dangerous and must not be operated until repairs are made.
  • Page 60 1451 Marvin Griffin Road Augusta, GA, USA 30906-3852 1-800-774-3946 Technical Assistance & Warranty 1-888-438-3946 Service Parts www.ezgo.com Service Parts Manuals and Repair and Service Manuals are available for purchase. Copyrighted Material This manual may not be reproduced in whole or in...

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