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RXV ELECTRIC SERVICE PARTS MANUAL 611105 ISSUED FEBRUARY 2009 REVISED NOVEMBER 2015...
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DENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual. TO CONTACT US NORTH AMERICA: TECHNICAL ASSISTANCE & WARRANTY PHONE: 1-800-774-3946, FAX: 1-800-448-8124 SERVICE PARTS PHONE: 1-888-GET-EZGO (1-888-438-3946), FAX: 1-800-752-6175 INTERNATIONAL: SALES PHONE: 001-706-798-4311, FAX: 001-706-771-4609 E-Z-GO DIVISION OF TEXTRON INC., 1451 MARVIN GRIFFIN ROAD, AUGUSTA, GEORGIA USA 30906-3852...
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NOTES To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with the vehicle serial number and the manufacturer code. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.
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TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........Vii ACCELERATOR PEDAL ASSEMBLY .
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TABLE OF CONTENTS SECTION Page No. ELECTRICAL SYSTEM - MAIN COMPONENTS ..........E-1 •...
HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: GENERAL INFORMATION • TABLE OF CONTENTS • HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN • Contains illustrations and parts lists for all systems of the vehicle. USE OF THE MANUAL To use this manual, consult the TABLE OF CONTENTS (page iii) to locate the information or illustration required.
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HOW TO USE THE SERVICE PARTS MANUAL Title Title Left hand illustration page Parts list (continued on (continued on right hand page rear of page if required) if required) 1. WHEN THE PART NUMBER IS NOT KNOWN • Determine the function and application of the part required. Turn to the TABLE OF CONTENTS and select the most appropriate component description.
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ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Service Parts Manual Page ix...
ACCELERATOR Accelerator Pedal Assembly includes items 2 - 6 Service Parts Manual Page A-1...
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ACCELERATOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 626138 ACCELERATOR PEDAL ASSEMBLY, BLACK (INCLUDES ITEMS 2 - 6) ..
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BATTERY CHARGER When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 6XXXXX*** FRONT COWL, WITHOUT HEADLIGHT OPENING (see colors below)..
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BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 600242 INSTRUMENT PANEL TRIM, OPENING FOR KEY SWITCH ONLY....
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BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 608528 WARNING AND INSTRUCTION DECAL (Freedom vehicles) ......
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BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 601257 UPPER ROCKER PANEL, DRIVER SIDE............
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BODY BAGWELL CLOSEOUT ASSEMBLY includes items 56 - 58 Service Parts Manual Page C-7...
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BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 6XXXXX REAR BODY ASSEMBLY WITHOUT LIGHT OPENINGS (includes items 5 - 6) (see colors below)............
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BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 630201..
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BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 601864 SCUFF GUARD, PASSENGER SIDE.............
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BODY Beverage Cooler Kit, Driver Side includes items 7 - 11 Beverage Cooler Kit, Passenger Side includes items 8 - 12 Sand Bottle Kit includes items 14- 18 Sand Bottle Kit includes items 15- 19 Sand Bottle Kit includes items 22- 27 Sand Bottle Assembly includes items 23 &...
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BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 603846 SIDE BASKET, DRIVER SIDE (use existing hardware)........
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BODY Club & Ball Washer Kit, Driver Side includes items 16 - 20 Club & Ball Washer Kit, Passenger Side includes items 17 - 21 Divot Repair Kit, Driver Side includes items 3 - 10 Divot Repair Kit, Passenger Side includes items 4 - 11 Divot Repair Bucket Assembly includes items 8 - 9...
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BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 604214 DIVOT REPAIR KIT, DRIVER SIDE (includes items 3 - 9) ......
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BODY When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 608949 TOP RACK ASSEMBLY..................
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BODY Notes: Page C-17 Service Parts Manual...
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BODY Notes: Service Parts Manual Page C-18...
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BRAKES Brake Pedal Assembly includes items 2 - 10 Service Parts Manual Page D-1...
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BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 626143 BRAKE PEDAL ASSEMBLY (ELECTRIC), (INCLUDES ITEMS 2 - 10) ..
BRAKES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 610065 6"...
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ELECTRICAL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 614535 HARNESS ASSEMBLY WITH SOLENOID (INCLUDES ITEMS 2, 7,16 - 20) ..............
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ELECTRICAL ONLY POST PRODUCTION 23rd JAN 2012 Main Electrical Harness (not shown) (includes items 8, 11, 15) not shown Solenoid Electrical Harness (not shown) (includes items 2, 7, 16 - 20) Reverse Warning Indicator Kit (includes items 9 & 10) not shown Run Plug Run Tow Switch Kit...
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ELECTRICAL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 618955 ELECTRICAL HARNESS ASSEMBLY WITH HD SOLENOID (INCLUDES ITEMS 2, 7,16 - 20)
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ELECTRICAL Charger Receptacle Solenoid State of Charge Meter Kit (Includes Item 44) Speedometer Kit (Includes Items 49 and 50) 610991 610990 Service Parts Manual Page E-5...
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ELECTRICAL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 611283 KEY SWITCH, R - N - F ..................
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ELECTRICAL 4 - 12V BATTERY SYSTEM Service Parts Manual Page E-7...
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ELECTRICAL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 603064 PLASTIC BATTERY TRAY................
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ELECTRICAL 6 - 8V BATTERY SYSTEM Service Parts Manual Page E-9...
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ELECTRICAL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 618594 BATTERY, 8V ....................
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ELECTRICAL Horn Assembly Kit Horn Button Switch Assembly (includes items 5 - 10) DC to DC Converter Assembly (includes items 20 - 27) DC to DC Converter Kit (includes items 14 - 28) For Models from 02 October 2013 For Models before 02 October 2013 Service Parts Manual Page E-11...
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ELECTRICAL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 631806 ACCESSORY HARNESS WITH DC-DC CONVERTER (NOT ILLUSTRATED) 16816G2...
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ELECTRICAL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 604019 HEADLIGHT SWTICH ..................
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ELECTRICAL Service Parts Manual Page E-15...
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ELECTRICAL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 638233 ELECTRONICS BOX ..................
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ELECTRICAL Notes: Page E-15 Service Parts Manual...
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ELECTRICAL Notes: Service Parts Manual Page E-16...
ELECTRONIC SPEED CONTROL CURTIS CONTROLLER KIT includes items 3 & 5 - 22 CURTIS CONTROLLER KIT includes items 4 & 5 - 22 Service Parts Manual Page F-1...
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ELECTRONIC SPEED CONTROL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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ELECTRONIC SPEED CONTROL DANAHER TO CURTIS CONTROLLER SWAP KIT, 350A includes items 2 - 20 Service Parts Manual Page F-3...
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ELECTRONIC SPEED CONTROL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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FRONT SUSPENSION Front Suspension Assembly, Passenger Side includes items 18 - 32 Hub Assembly includes items 27 - 30 Strut Spindle Assembly, Passenger Side includes items 18 - 20, 22 - 32, 45 Front Suspension Assembly, Driver Side includes items 2 - 16 Hub Assembly includes items 11 - 14 Strut Spindle Assembly, Driver Side includes items 2 - 4, 6 - 16, 43...
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FRONT SUSPENSION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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FRONT SUSPENSION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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READ all warning labels and the owner’s manual. Contact an authorized E-Z-GO dealer or visit READ all warning labels and the owner’s manual. Contact an authorized E-Z-GO dealer or visit www.ezgo.com for a replacement manual. www.ezgo.com for a replacement manual.
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FRONT SUSPENSION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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FRONT SUSPENSION Notes: Service Parts Manual Page G-6...
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MOTOR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 611355 48V AC ELECTRIC MOTOR................
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REAR AXLE When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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REAR AXLE When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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REAR AXLE Notes: Service Parts Manual Page J-4...
REAR SUSPENSION For models manufactured before 5th March 2013 Front of vehicle Service Parts Manual Page K-1...
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REAR SUSPENSION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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REAR SUSPENSION For models manufactured after 5th March 2013 Front of Vehicle Service Parts Manual Page K-3...
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REAR SUSPENSION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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SEATING & BASKET Seat Bottom Assembly includes items 2 - 11 Seat Back Assembly includes items 22 - 26 Sweater Basket Assembly includes items 33 - 36 Service Parts Manual Page L-1...
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SEATING & BASKET When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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SEATING & BASKET When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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KEEP feet, legs, hands, and arms inside the vehicle at all times. NEVER leave children unattended. Children may need assistance to remain properly seated and holding on. 608537 www.ezgo.com 608820 Rear Facing Seat Floor Board Assembly includes items 12 - 15...
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SEATING & BASKET When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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SEATING & BASKET When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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SEATING & BASKET Seat belt assembly kit includes items 2 - 16 Seat belt assembly kit includes items 18 - 21 FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SEVERE PERSONAL INJURY. AVOID FALLS from the vehicle and other SERIOUS INJURIES: Always remain PROPERLY SEATED with SEAT BELT FASTENED and HOLDING ON.
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SEATING & BASKET When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
REAR FACING SEAT - EXCEED MODEL FOR LATER MODELS Service Parts Manual Page L-9...
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REAR FACING SEAT - EXCEED MODEL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART DESCRIPTION...
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REAR FACING SEAT - EXCEED MODEL When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART DESCRIPTION...
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REAR FACING SEAT - EXCEED MODEL Notes: Service Parts Manual Page L-12...
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TOW BAR PERMANENT REAR TOW BAR includes items 5 - 20 Front of Vehicle Front Of Vehicle Service Parts Manual Page M-1...
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TOW BAR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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TOW BAR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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TOW BAR Notes: Service Parts Manual Page M-4...
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TOW BAR PERMANENT FRONT TOW BAR includes items 2 - 12 Front Of Vehicle TOW BAR STEERING LINK includes items 3 - 8 Service Parts Manual Page M-5...
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TOW BAR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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TOW BAR Front of Vehicle Spindle Front Receiver FRONT TOW BAR ASSEMBLY includes items 6 - 17 Rear Body Front of Vehicle REMOVABLE TOW BAR ASSEMBLY includes items 19 - 30 Service Parts Manual Page M-7...
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TOW BAR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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TOW BAR When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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TOW BAR Notes: Service Parts Manual Page M-10...
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WEATHER PROTECTION Stone Beige Sun Top Kit includes items 2 & 7 Oyster Sun Top Kit includes items 4 & 7 Black Sun Top Kit includes items 6 & 7 Strut Kit includes items 8 - 11 Sun Top Hardware Kit includes items 12 - 16 Service Parts Manual Page N-1...
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WEATHER PROTECTION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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WEATHER PROTECTION 2 + 2 Stone Beige Sun Top Kit includes items 3 - 14 2 + 2 Oyster Sun Top Kit includes items 4 - 14 & 21 2 + 2 Sun Top Hardware Kit includes items 9 - 13 2 + 2 Sun Top Hardware Kit includes items 15 - 20 Service Parts Manual Page N-3...
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WEATHER PROTECTION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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WEATHER PROTECTION Service Parts Manual Page N-5...
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WEATHER PROTECTION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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WEATHER PROTECTION Split Windshield Kit includes items 2 - 11 Split Windshield Assembly includes items 3 - 5 Split Windshield Hardware Kit includes items 10 & 12 Service Parts Manual Page N-7...
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WEATHER PROTECTION When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
WHEELS AND TIRES LINKS STONE BEIGE WHEEL & TIRE ASSEMBLY (includes items 9, 10, 13) LINKS WHITE WHEEL & TIRE ASSEMBLY (includes items 9, 11 & 13) USA STONE BEIGE WHEEL & TIRE ASSEMBLY (includes items 9, 10 & 15) USA WHITE WHEEL &...
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WHEELS AND TIRES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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WHEELS AND TIRES Service Parts Manual Page P-3...
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WHEELS AND TIRES When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY.
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FRAME For models manufactured after 5th March 2013 For models manufactured before 5th March 2013 Service Parts Manual Page R-1...
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FRAME When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO. DESCRIPTION QTY. 618726 FRAME WELDMENT (For models manufactured before 5th March 2013) ..
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FRAME Notes: Page R-3 Service Parts Manual...
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E-Z-GO Division of Textron Inc., 1451 Marvin Griffin Road, Augusta, Georgia 30906 - 3852 USA Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron, Inc. Technical Communications Department...
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