Johnny Vac JVC110RIDER Operator's Manual
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Johnny Vac JVC110RIDER Operator's Manual

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RIDE-ON FLOOR SCRUBBER
JVC110RIDER
OPERATOR MANUAL
Please read this manual carefully before operating

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Summary of Contents for Johnny Vac JVC110RIDER

  • Page 1 RIDE-ON FLOOR SCRUBBER JVC110RIDER OPERATOR MANUAL Please read this manual carefully before operating...

  • Page 2: Introduction

    _______________________ Usage JVC110RIDER is a ride-on industrial/commercial machine is used to scrub rough and smooth hard surfaces such as concrete, ceramic tile floor, stone, and synthetic materials, etc. Typically, this machine is solely designed for cleaning smooth flooring in an indoor environment like schools, hospitals/health care facilities, office buildings, and marketplace, but it is not allowed to use it on ground surface, grassland, artificial turf, or carpeted areas, neither can it be used for road cleaning.

  • Page 3: Table Of Contents

      Backup   L ight     Drain   a nd   C lean   R ecovery   T ank     Drain   a nd   C lean   S olution   T ank   Johnny Vac V1 (14-10)

  • Page 4: Safety Precautions - Keep Properly

    Do not carry passengers on the machine. • Follow safety and traffic rules. • Report machine damage or fault operation immediately. • Follow the mixing and handling instructions on chemical containers. • Follow the safety instructions on wet floor. • Johnny Vac V1 (14-10)
  • Page 5 Well-trained technicians must carry out maintenance. • Do not refit any part of the machine that is different from its original design. • Use the parts provided or approved by JOHNNY VAC. • Wear necessary personal protective equipment as recommended in this manual. •...

  • Page 6: Identifying The Machine

    14. Brush motor (left and right) 15. Duty caster 16. Guide wheel 17. Vacuum hose 18. Blow-off hose Solution tank cover, which is equipped with Solution tank drainage an air hole to avoid vacuum in the tank Johnny Vac V1 (14-10)

  • Page 7: Controls And Instruments

    4. Overload reset switch Water valve switch 5. Fault indicator light 10. Horn Signs on the Console Main power Vacuum motor Brush Forward/ Speed Water Horn switch switch motor switch backward control level switch switch switch Johnny Vac V1 (14-10)

  • Page 8: Operation Principle

    • Pad holder and cleaning pad - suitable for floorboard or painted ground to generate brightness. • JVC110RIDER Pad holder and cleaning pad mold: 405 mm (15”) - MALISH Brush mold: 405 mm (15”) - MALISH Johnny Vac V1 (14-10)

  • Page 9: Machine Set Up

    FOR SAFETY: Stop the machine on a smooth surface when leaving or servicing it, turn it off and remove the key. The water injection hole for solution tank is located at the left side of machine. Johnny Vac V1 (14-10)

  • Page 10: Scrubbing Method

    NOTE: When filing the solution tank with a bucket, make sure that it is clean. Do not use the same bucket for filling and draining the machine. ATTENTION: For conventional scrubbing, only use recommended cleaning detergents. Machine damage due to improper detergent usage, such as washing powder, will void the manufacturer's warranty. Johnny Vac V1 (14-10)

  • Page 11: Machine Operation

    FOR SAFETY: Do not operate the machine unless operator manual is read and understood. 1. Turn the ON/OFF key switch on. 2. Press brush motor switch and vacuum motor switch. Lay the brush and squeegee assembly down. Johnny Vac V1 (14-10)
  • Page 12 6. The brake pedal can be used to control the machine if quicker stopping is needed or if operating on an incline. DO not operate machine on inclines exceeding 7%(4°). FOR SAFETY: Operate slowly on inclines or smooth surfaces when using the machine. Johnny Vac V1 (14-10)

  • Page 13: During Operation

    Do not operate the machine in areas where the temperature exceeds 43 C(110°F). Scrubbing function • cannot be used in areas where the temperature is lower than 0 C (32°F). Maximum rated slope is 7% during operation. Maximum rated inclination for transporting the machine • is 19.25%. Johnny Vac V1 (14-10)

  • Page 14: Water Gauge Tube Of Solution Tank

    Scrubbing function will be automatically shut off during excessive operations with left light blinking to prevent the battery cells from running out. Charge the battery cells immediately in this case. Johnny Vac V1 (14-10)

  • Page 15: Overload Reset Switch

    4. Lift recovery tank cover; flush the tank inside with clean water. Do not use flammable materials in the tank in case of explosion or fire. Do not clean the tanks with steam as excessive heat can damage tanks and components. Johnny Vac V1 (14-10)
  • Page 16 8. Close recovery tank cover; make sure there are no foreign matters around, as shown below. Drain and Clean Solution Tank 1. Remove solution tank drain cap at the bottom of the machine, remove solution tank cap on the left and fill clean water into the machine to rinse the tank. Johnny Vac V1 (14-10)
  • Page 17 2. Check whether the screen filter is clean, if not remove the transparent cover counterclockwise with a special wrench, then remove screen filter and fix it again after cleaning. 3. After draining the solution tank, put both caps back in position. Johnny Vac V1 (14-10)

  • Page 18: Maintenance Form

    (check it every 100 operating hours after 500h 500-hour initial operation and examination) Check the driving motor Driving motor (check it every 100 operating hours after 500-hour initial operation and examination) Duty caster Check damages or abrasion O=Operator T=Personnel with specialized training Johnny Vac V1 (14-10)

  • Page 19: Battery Charge

    9. No arbitrary disassembly of battery is allowed in case of danger. 10. Waste batteries must be recycled. Do not abandon them to avoid pollution in the environment. 11. Notice battery temperature when charging in case of danger and damages to the batteries cause by excessive heat. Johnny Vac V1 (14-10)

  • Page 20: Brush, Pad Holder, Cleaning Pad Replacement

    Hold the left brush with both hands and turn it counterclockwise to remove it; hold the right brush with both hands and turn it clockwise to remove it. Do it reversely when installing the brushes. Johnny Vac V1 (14-10)

  • Page 21: Brushes And Cleaning Pads

    NOTE: Replace the brushes and pads in whole sets; otherwise one brush or pad will be more aggressive than the other. As shown in the figure above: the lower left two ones are for Model JVC110RIDER. Johnny Vac V1 (14-10)

  • Page 22: Squeegee Blade

    2. Turn the ON/OFF key switch off. FOR SAFETY：Stop the machine on a level surface, turn it off, and remove the key before leaving or servicing. 3. Remove squeegee assembly from the machine; release the layer snap joint of the squeegee assembly. Johnny Vac V1 (14-10)
  • Page 23 Note that the hole on the squeegee blade should be matched with the flange of the squeegee assembly, then fix the squeegee layer, tighten the snap joint, and tighten the nuts at the base-plate of the squeegee assembly, as shown below: Johnny Vac V1 (14-10)

  • Page 24: Squeegee Adjustment

    56 cm ~ 57 cm; cement floor is: 55 cm~56 cm. As is indicated in the following image, adjust the height of universal squeegee wheels. The height between the squeegee and the ground is subject to the distance between the squeegee support and the ground. Johnny Vac V1 (14-10)
  • Page 25 3. Press the squeegee switch button to lift the squeegee support, fix the squeegee assembly and tighten it. The trial is completed. 4. When the squeegee is properly adjusted, the squeegee blade should bend as shown during machine operation. Johnny Vac V1 (14-10)

  • Page 26: Push,   T Ow   A Nd   T Ransport   T He   M Achine   2

    6. Fasten the rack of the machine with ropes, and then tie the ropes to the truck or trailer to prevent the machine from inclining. FOR SAFETY: Fix the machine to the truck or trailer sweep during transportation. Johnny Vac V1 (14-10)

  • Page 27: Machine Storage

    2. Add 2 gallons (8L) of propylene glycol/recreational vehicle (RV) anti-freezing agent to the solution tank without dilution. 3. Power the machine on and operate solution flow system. When anti-freezing agent flows to scrub head, power the machine off. Johnny Vac V1 (14-10)

  • Page 28: Troubleshooting

    Solution tank empty Refill solution tank Poor scrubbing performance Debris on pad holder or cleaning pad Remove debris Scrubbing brush worn out Replace brushes Low battery level Recharge the battery cells until the charger turns off Johnny Vac V1 (14-10)

  • Page 29: Charger Led Indicator

    GREEN, Fan stops [Charging time: 4.5h] LED1 goes out, LED2 turns LED1, LED2 Charge complete GREEN, fan stops Note 1.Load short-circuit 2. Reversed connection Situations when LED2 turns RED 3. Battery cable short-circuit 4. Over-heat—LED2 turns ORANGE Johnny Vac V1 (14-10)

  • Page 30: Machine Dimension/Capacity

    Driving motor Charger (intelligent) Duty Caster Type Dimension Front wheel (1) Solid 235 mm (0D) × 80 mm width (9¼” x 3”) Rear wheel Solid 270 mm (0D) × 80 mm width (10 5/8” x 3”) Johnny Vac V1 (14-10)

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