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Summary of Contents for Johnny Vac JVC70RIDER
- Page 1 Floor Scrubber JVC70RIDER OPERATOR MANUAL Please read this manual before operating the machine.
- Page 2 Date- Usage: JVC70RIDER is a ride-on industrial/commercial machine used to scrub rough and smooth hard surfaces such as concrete, ceramic tile floor, stone, and synthetic materials, etc. Typically, this machine is designed solely for cleaning smooth flooring in an indoor environment like schools, hospitals/health care facilities, office buildings, and marketplace, but it is not allowed to use it on earth surface, grassland, artificial turf, or carpeted areas, neither can it be used for road cleaning.
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Page 3: Table Of Contents
OPERATOR MANUAL JVC70RIDER Contents Contents Safety Precautions........4 Drain and clean the recovery tank....21 Troubleshooting........24 Operation ..........8 Machine Components........8 Maintenance ........26 Controls and instruments......9 Maintenance form........26 Operation principle........10 Battery charge..........27 Scrubbing method........10 Precautions for Battery installation and Brush information........11 Use............27 Brush, pad holder, cleaning pad Machine setup..........12... -
Page 4: Safety Precautions
Safety Precautions—Keep Properly Safety Precautions—Keep Properly Signs used in this manual and relevant instructions are given as follows: WARNING: To warn the hazards or unsafe operations that may cause severe personal injury or death. The following signs mean warning of danger for operators who should learn about when such situation will occur,how to find all the potential safety hazards, and report on machine damage or fault operation. - Page 5 OPERATOR MANUAL JVC70RIDER Safety Precautions -Follow the instructions in this manual. -Use brake to stop the machine. -Go slowly on inclines and slippery surfaces. -Slow down before turning. -Make sure the whole body of operator is inside the control console when the machine is running.
- Page 6 6. When loading/unloading the machine onto/off the truck or trailer: -Drain the tanks before loading machine. -Lower the scrub head and squeegee before tying down the machine. -Turn off the machine and remove the key. -Use a ramp, truck or trailer that can support the machine weight and operator's. -Use a winch.
- Page 7 OPERATOR MANUAL JVC70RIDER Safety labels are marked on appropriate surfaces according to their contents. Please replace the labels in case they are missing, damaged or difficult to recognize. Warning label--Hydrogen emitted by Wa r n i n g l a b e l - - F l a m m a b l e...
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Page 8: Operation
Machine Components 1. Main handle 2. Backup light 3. Hand brake handle 4. Steering wheel 5. Operation panel 6. Brake pedal 7. Pedal switch 8. Driving wheel 9. Water valve handle 10. Brush waterproof blade 11. Guide wheel 12. Battery charge interface 13. -
Page 9: Controls And Instruments
OPERATOR MANUAL JVC70RIDER Operation Controls and Instruments 1.Battery electricity meter 6.Loudspeaker button 2.Fault indicator light 7.Forward/backward switch 3.Brush motor switch 8.Circuit-Breaker 4.Vacuum motor switch 9.Speed control switch 5.Main power switch Signs on the Console Speaker Main power Brush motor Forward/... -
Page 10: Operation Principle
Operation Principle Parts need to be cleaned up: A solution tank, brush, pad holder or pad, a squeegee assembly, a vacuum motor and a recovery tank. Brushing function is controlled by the buttons on the control panel. Turn on brush motor switch and squeegee lifting s w i t c h , l a y t h e b r u s h a n d squeegee down. -
Page 11: Brush Information
OPERATOR MANUAL JVC70RIDER Operation Brush Information To ensure optimal effect, use appropriate types of brushes to do scrubbing. Recommended brushes and pads are given as follows: Synthetic resin brushes-- Soft synthetic resin brushes are generally used to scrub particles without scratching the lighted side finishes of the floor and ground. -
Page 12: Machine Setup
Machine Setup Install squeegee assembly 1. Stop the machine on a smooth surface. 2. Turn the ON/OFF key switch off. FOR SAFETY: Stop the machine on a smooth surface when leaving or servicing it, turn it off and remove the key. 3. -
Page 13: Fill Solution Tank
OPERATOR MANUAL JVC70RIDER Operation Fill Solution Tank FOR SAFETY: Stop the machine on a smooth surface when leaving or servicing it, turn it off and remove the key. The water injection hole for solution tank is located at the back of machine. -
Page 14: Machine Operation
MACHINE OPERATION Pre-operational Check Check whether there is liquid leakage on the machine. Check tank cover seals for damage and wear.' Check the sewage filter for blockage. Check the conditions of scrubbing brushes. Remove any string, banding, plastic wrap, or other debris wrapped around them. Check the squeegees for damage, wear, and for deflection adjustment. -
Page 15: Scrubbing
OPERATOR MANUAL JVC70RIDER Operation Scrubbing FOR SAFETY: Do not operate the machine unless operator manual is read and understood. 1. Turn the ON/OFF key switch on. 2. Press brush motor switch and vacuum motor switch. Lay the brush and squeegee assembly down. - Page 16 WARNING: Flammable materials or reactive metals can cause explosion or fire. Do not pick up. 5. Release the pedal to stop the machine. Turn vacuum motor switch on to rise squeegee. Turn brush motor lifting switch on to rise the brush. Press the brake pedal, pull the manual brake lever to the left, turn the power supply off, and stop the machine.
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Page 17: During Operation
OPERATOR MANUAL JVC70RIDER Operation During Operation Drive as straight a path as possible. Avoid bumping into the posts or scraping the sides of machine. Overlap the scrub paths for several centimeters (several inches). Avoid turning the steering wheel substantially since the machine is sensitive to steering wheel rotation. -
Page 18: Water Gauge Tube Of Solution Tank
Water gauge tube of Solution Tank Water gauge tube of solution tank can roughly indicate the real-time water level so as to ensure proper operation of machine (water level of solution tank is suggested to be kept above half the height of water gauge tube to guarantee water pressure and water flow). -
Page 19: Recovery Tank Full Indicator
OPERATOR MANUAL JVC70RIDER Operation Recovery Tank Full Indicator The recovery tank full indicator will shut off the power supply of vacuum motor without disabling scrubbing functions when the tank is full. Please drain it timely to guarantee scrubber's proper operation. -
Page 20: Overload Reset Switch
Overload Reset Switch Overload reset switch provides emergency protection for the device, disconnecting power supply in case of overloaded circuits. overload reset switch Backup Light backup light www.johnnyvac.com... -
Page 21: Drain And Clean The Recovery Tank
OPERATOR MANUAL JVC70RIDER Operation Drain and Clean Recovery Tank When cleaning is finished or when the recovery tank full indicator shuts off the power supply of vacuum motor, the recovery tank should be drained and cleaned. Then refill solution tank and proceed working. - Page 22 6. Clean the full indicator shield inside the recovery tank with clean water. 7. Close the plug of blow-off hose and fix drain hose to where it used to be after draining recovery tank. 8. Remove the screen filter counterclockwise, clean it with a piece of wet cloth or a brush carefully if there is stain on it, then fix it to where it used to be after it dries.
- Page 23 OPERATOR MANUAL JVC70RIDER Operation 10 . Remove the recovery tank drain hose. Remove the plug while holding the hose up. Lower the drain hose slowly to the flow drain or sink. 11. Remove solution tank drain hose, remove solution tank cover from back side and fill clean water into it to rinse the tank.
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Page 24: Troubleshooting
Troubleshooting Trouble Causes Solutions Vacuum motor turned off Turn vacuum motor on Rotate direction or replace Squeegee blade worn out squeegee blade Squeegee out of adjustment Adjust squeegee Vacuum hose clogged Remove the blockage Inadequate suction Screen filter dirty Clean screen filter Debris on squeegee Remove debris Vacuum hose connected to... - Page 25 OPERATOR MANUAL JVC70RIDER Operation www.johnnyvac.com...
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Page 26: Maintenance
Maintenance Form The following form specifies the person in charge of each procedure. O=Operator T=Personnel with specialized training Person Intervals Keys Descriptions Procedures in charge Brush/pad Check the height of holder/ cleaning brush/pad holder Check for damages, Daily Recovery tank abrasion or debris Sewage direction... -
Page 27: Battery Charge
OPERATOR MANUAL JVC70RIDER Maintenance Battery Charge IMPORTANT: Make sure the charger has been set properly based on the certain type of battery before charging. 1. Drive the machine to a flat, dry place. NOTE: Make sure it is well ventilated. -
Page 28: Brush, Pad Holder, Cleaning Pad Replacement
Brush, Pad holder, Cleaning pad Replacement 1. Stop the machine at a level place, make sure the brush motor lifted. 2. Turn the ON/OFF key switch off. FOR SAFETY: Stop the machine on a level surface and turn it off before leaving or servicing. -
Page 29: Squeegee Blade
OPERATOR MANUAL JVC70RIDER Maintenance Squeegee Blade Squeegee blade is used to direct the sewage, so that the vacuum motor can suck the sewage into recovery tank through suction pipe. Check the abrasion of squeegee blade every day. If half of the blade is worn out, rotate its direction or replace for a new one. -
Page 30: Squeegee Blade Replacement
Squeegee Blade Replacement 1. Stop the machine on a level surface. Make sure the brush motor and squeegee assembly are in the raised position. 2. Turn the ON/OFF key switch off. FOR SAFETY Stop the machine on a level surface, turn it off, and remove the key before leaving or servicing. - Page 31 OPERATOR MANUAL JVC70RIDER Maintenance 7. Install a new front squeegee blade or rotated the direction of existing squeegee blade, be sure the holes in the front squeegee blade align with the flange of squeegee assembly, and that the trim and clamp are tightly fixed.
- Page 32 10. Fix squeegee to squeegee rack and install the vacuum hose. 11. Tighten the fixed nut of squeegee assembly. www.johnnyvac.com...
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Page 33: Squeegee Blade Adjustment
OPERATOR MANUAL JVC70RIDER Maintenance Squeegee Blade Adjustment Adjust the squeegee at a level surface to make sure the edge of it can totally contact the ground to be scrubbed. FOR SAFETY: Stop the machine on a level surface, turn it off, and remove the key before leaving or servicing. -
Page 34: Push, Tow And Transport The Machine
Push, Tow and Transport the Machine Push or Tow the Machine If the machine is disabled, it can be pushed from the front or rear, but you can only tow it from the front. FOR SAFETY: Do not operate the machine when brake is disabled. Stop moving the motor wire harness and release the brake before trying to push or tow the machine. -
Page 35: Machine Storage
OPERATOR MANUAL JVC70RIDER Maintenance Machine Storage For long time storage of the machine, follow the steps below: 1. Drain and clean the solution tank and recovery tank. Open the recovery tank for ventilation. 2. Park the machine at a cool, dry area, keep it away from rain, store it indoor. -
Page 36: Specifications
Machine dimension/capacity Item Dimension/Capacity Length 1230mm Height 1200mm Width/Frame(roller-roller) 800mm Width/Squeegee assembly(roller-roller) 960mm Brush diameter 360mm×2 Cleaning path 700mm Solution tank capacity Recovery tank capacity Weight/(battery not included) 165Kg Sound pressure level(Lpa) 269Kg Type Type Quantity Voltage Rated Current Weight(each) Battery 150Ah 3hr 52Kg... -
Page 37: Machine Dimensions
OPERATOR MANUAL JVC70RIDER Specifications 800MM 1200MM 1230MM 800MM www.johnnyvac.com...
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