Download Print this page
Zoeller 7011 Owner's Manual

Zoeller 7011 Owner's Manual

Submersible grinder units
Hide thumbs Also See for 7011:

Advertisement

NOTICE TO INSTALLER: Instructions must remain with installation.
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Engineered Product
on our website:
http://reg.zoellerengineered.com/
MODELS 7011, 7012 & 7013 SUBMERSIBLE GRINDER UNITS
Congratulations on the purchase of a Zoeller submersible grinder
pump. For over seventy years the name Zoeller has represented the
standard for submersible dewatering and sewage pumps. The same
high quality workmanship and easy maintenance design has been
incorporated into this line of heavy-duty submersible grinder pumps.
This Zoeller pump will provide years of trouble-free service when
installed according to the manufacturer's recommendations.
This manual incorporates the installation, operation,
maintenance, and service instructions into one document to aid in

Table of Contents

Safety Instructions .................................................................................... 1
Limited Warranty and Application ......................................................... 2
Preinstallation Checklist ......................................................................... 3
General Information .................................................................................. 4
Pump Wiring Instructions ........................................................................ 5
Typical Indoor Prepackaged System..................................................... 6
Indoor Prepackaged Installation Instructions ..................................... 7
Typical Outdoor Prepackaged System .................................................. 8
Outdoor Prepackaged Installation Instructions .................................. 9
Operation .................................................................................................. 10
Cutter Maintenance ................................................................................ 11
Service Checklist .................................................................................... 12
Owner's Information
Model Number: ______________ Date Code: _______________
Simplex
Packaged System
Job Name: ____________________________________________
Distributor: ____________________________________________
Date of Purchase: _________ Zoeller S/O No.: ______________
Contractor: ____________________________________________
Date of Installation: ____________________________________
System Readings During Start-up: Voltage _____ Amps ______
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
OWNER'S MANUAL
Duplex
Field Assembled System
© Copyright 2021 Zoeller
the ownership of a Zoeller submersible wastewater product. Please
read and review this manual before installing the product. Follow
the steps in this manual for a proper start-up. Many items contained
within, when followed correctly, will not only ensure a long and
problem-free life for the pump, but also save time and money during
installation. Reference ZM2634 for model 7011, ZM2635 for model
7012 and ZM2636 for model 7013 replacement parts. Should further
assistance be necessary please call our Technical Service Department
at 1-800-928-PUMP (7867).
Safety Instructions
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND
OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
CAUTION
Warns of hazards that CAN cause personal injury or
property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR
TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
PUMPS WITH THE "UL" MARK AND PUMPS WITH THE "US" MARK
ARE TESTED TO UL STANDARD UL778. CSA CERTIFIED PUMPS ARE
CERTIFIED TO CSA STANDARD C22.2 NO. 108.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
1
SECTION: Z4.10.305
ZM2609
Supersedes
Visit our website:
zoellerengineered.com
0621
0318

Advertisement

loading
Need help?

Need help?

Do you have a question about the 7011 and is the answer not in the manual?

Questions and answers

Summary of Contents for Zoeller 7011

  • Page 1: Table Of Contents

    Congratulations on the purchase of a Zoeller submersible grinder the ownership of a Zoeller submersible wastewater product. Please pump. For over seventy years the name Zoeller has represented the read and review this manual before installing the product. Follow standard for submersible dewatering and sewage pumps. The same the steps in this manual for a proper start-up.
  • Page 2 7011 w/ Reversing Control 6,000 7012 4,000 7013 4,000 *Zoeller Company does not recommend a simplex station on anything over two homes in order to maintain continuous service during unusual conditions. © Copyright 2021 Zoeller Co. All rights reserved. ®...
  • Page 3: Preinstallation Checklist

    Harm- www.P65Warnings.ca.gov. 7. Junction box conduit must be installed with watertight connection. Zoeller junction boxes include a UL Listed potting kit for sealing the conduit. Failure to properly install this sealant material could void warranty.
  • Page 4: General Information

    5. When installing a pump with a check valve, or a rail system with 4. The 7011, 7012 and 7013 Grinder Pumps are dual seal and have seal a check valve, you must give the pump case time to fill to help prevent air lock when lowering the unit into the liquid.
  • Page 5: Pump Wiring Instructions

    OVERLOAD RUN CAPACITOR START RELAY L1 L2 AUXILIARY WINDING RUN CAPACITOR START CAPACITOR MAIN WINDING SK2399 SK2400 THREE PHASE FIGURE 4. MODELS 7011, 7012 & 7013 LEAD IDENTIFICATION WIRING DIAGRAM 208V/230/460V SENSOR POWER 18-4 3ø POWER CORD CORD 14-4 18-5...
  • Page 6 60” 24” NOMINAL SK1695 All installations must comply with all applicable electrical and plumbing codes, including but not limited to the National Electrical Code, local, regional and/or state plumbing codes, etc. © Copyright 2021 Zoeller Co. All rights reserved. ®...
  • Page 7: Indoor Prepackaged Installation Instructions

    3. Remove the unit from the packing. Indoor prepackaged systems hub using the rubber insert. Backfill around the basin with specified are preassembled at the Zoeller Company and require a minimum media. Care should be taken not to damage components or leave of field assembly work.
  • Page 8 FIBERGLASS AFD SK3110 24" MIN. All installations must comply with all applicable electrical and plumbing codes, including but not limited to the National Electrical Code, local, regional and/or state plumbing codes, etc. © Copyright 2021 Zoeller Co. All rights reserved. ®...
  • Page 9: Outdoor Prepackaged Installation Instructions

    2. Remove the unit from packing. Prepackaged outdoor systems are 9. Connect lift cable to top of pump. Lower the pump into basin ensuring preassembled at the Zoeller Company and require a minimum of the discharge pipe bracket slides into the disconnect fitting.
  • Page 10: Operation

    Operation GENERAL Zoeller pumps are lubricated and tested at the factory prior to shipment • Pump power cables and control floats properly installed and voltage and require minimum pre-start-up maintenance. verified. • Conduit connections to panel and junction box are properly sealed.
  • Page 11: Cutter Maintenance

    To remove star cutter: Remove guard ring then heat the center bolt to 350 °F to loosen Loctite® thread sealant. (Model 7011 components shown) Grind the Star Cutter and Disc seen here to a 32 microfinish. Surfaces must be flat to within 0.001” T.I.R. Gap must be between 0.004” and 0.008”...
  • Page 12: Service Checklist

    Every 5 years or 10,000 hours of operation: Unit must be cleaned and disinfected, inside the • Remove pump, inspect and service using a Zoeller rebuild kit. pumping chamber and all exterior surfaces, prior to servicing. • Flush and clean basin.

This manual is also suitable for:

70127013
Save PDF