Mopec Maestro MB1000 Series Installation, Service And User Instructions Manual
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- Page 1 Installation, Service and User Instructions Grossing Station / MB1000 / MG1000 series JUL 2021 Version 1 Installation Service User Manual Maestro series MB1000-MAN rev.1...
- Page 2 Coordinator,” at the address below. Mopec 800 Tech Row, Madison Heights, MI 48071 Phone: 1-800-362-8491 email: customerservice@mopec.com TRADEMARKS Is a registered trademark of Mopec Ensemble Pegboard™ Is a registered trademark of Mopec Is a registered trademark of Mopec Owner’s Record Model No.: __________________________________ Serial No.:...
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Page 3: Table Of Contents
Table of Contents 1.1 ..Description of the User ........................7 PREFACE ............................7 1.2 ..Notations Used in This Manual ......................7 1.3 ..Models covered in this Manual ......................7 1.4 ..Explanation of Safety Warnings ....................... 8 1.5 .. - Page 4 3.4 ..Disposal and Recycling ........................16 3.4.1 Stainless Steel .............................16 3.4.2 Ferrous Steel ...............................16 3.4.3 Aluminum ..............................16 3.4.4 Plastic ................................16 3.4.5 Electronics ..............................16 4.1 ..Startup ............................17 Quick Start Guide ........................... 17 4.1.1 Powering On ...............................17 4.1.2 Operating Touch Screen ..........................17 4.1.3 Elevation ..............................18 4.1.4 Faucet Operation ............................18 4.1.5 Garbage Disposal ............................18...
- Page 5 7.2.2 Stainless Care and Maintenance .........................41 7.2.3 Use of DECAL ..............................41 7.2.4 Rust and Oxidation Formation ........................41 7.2.5 Scratch Repair .............................41 7.3 ..Mopec Service ..........................42 7.2.6 Fingerprints and solvent cleaning .......................42 Installation Service User Manual Maestro series MB1000-MAN rev.1...
- Page 6 8.1 ..How to Identify and Solve Problems ....................43 TROUBLESHOOTING AND REPAIR ....................43 8.2 ..How to Repair Product Components ....................47 8.2.1 Electrical Panel Service ..........................47 8.2.2 Lighting/Power Supply Panel Service ......................47 8.2.3 Garbage Disposal Jams ..........................48 8.2.4 Checking Disposal Breakers ........................48 8.2.5 Faucet, Hand Spray &...
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Page 7: Description Of The User
1 PREFACE 1.1 Description of the User The Mopec Maestro is a Pathology Workstation and is available in several different sizes, elevating and non-elevating, with over 30 modification options, and a growing inventory of workstation accessories, the Mopec Maestro is built to be customizable to your laboratory needs and individual preferences. -
Page 8: Explanation Of Safety Warnings
Documentation, user instructions and technical information can be ordered by calling Mopec at 800-362-8491. 1.5.3 Documentation Feedback If you are reading Mopec product documentation on the internet, any comments can be submitted on the support website. Comments can also be sent to customerservice@mopec.com We appreciate your comments. -
Page 9: Purpose Of The Product
2.1 Purpose of the Product The Mopec Maestro™ is the most advanced pathology workstation on the market today and is designed with the special needs of the user in mind. Careful consideration is given to the functional requirements and work flow patterns, as well as the need for maximum space utilization and sanitation. -
Page 10: Warranty Statement
(if installation is provided by Mopec), the defective or nonconforming Product or Part thereof will be repaired or (at Mopec's option) replaced free of charge, FCA Mopec's dock. All warranty claims must be in writing and received by Mopec within the warranty period. The warranty is not transferable (other than to customers of Mopec’s authorized Distributors), and will not apply unless the Equipment has been properly installed, maintained and operated in accordance with all instructions;... -
Page 11: How To Unpackage Your Workstation
Check that the top of the crate has not sustained damage or has evidence of being placed upside down. Take photographs of any damage and contact Mopec or your private freight carrier if applicable. 3.1.2 Uncrating Contents Remove the top boards from the crate. -
Page 12: Transporting Unit To Final Location
3.1.5 Placing unit into position Before you unload the equipment check that the utilities have been prepared in accordance to the Mopec rough-in drawing for your model workstation. Check the floor condition is clean dry and level as possible. Masonite boards can be used to protect softer ... -
Page 13: Plumbing Connection
Do not use a powered screw gun to remove or install the screws. A screw gun can damage the PEM nut in the sheet metal. Once the skirting has been removed the electrical can be connected by the appropriate personnel. If equipped with a cord with a plug, plug in to the provided wall outlets. -
Page 14: Ventilation Connection (In-House Ventilation)
o If you must relocate the plumbing bracket due to site conditions watch that you have proper drainage when the unit is in its lowest elevation position and that the unit flexible line connection allows for full elevation of the unit. CAUTION Elevating units must retain the factory flexible line connection from the disposal to the P-Trap. -
Page 15: Decommissioning The Unit
Be sure to set your filter timer (REF 6.2.8) when installing new filters (REF 7.1.1). 3.2 Decommissioning the Unit 3.2.1 Decontaminate the unit. Decontaminate the workstation per your standard processes. Determine if drainage from the unit is classified as a biohazard. This will depend on your local ordinances. The disposal unit, the drain line and P-trap may contain fluids when disconnected. -
Page 16: Disposal And Recycling
Strap the unit down across the worksurface and pull down towards the skid. Be sure to put padding on the edges of the worksurface where the straps contact the sheet metal. 3.4 Disposal and Recycling Disposal of the unit is ultimately up to local codes and guidelines. The following section breaks down the materials of construction for recycling purposes. -
Page 17: Startup
4 Quick Start Guide 4.1 Startup The following section explains how to start the Maestro and some of its standard functions. CAUTION The unit must be installed per factory recommendations in section 3.1 of the user manual. 4.1.1 Powering On The unit is powered on by the main power switch located on the sink side column in the Hood section. -
Page 18: Elevation
4.1.3 Elevation The elevation of the unit is adjustable from the Elevation (</>) button located on the front corner of the sink (see 4.1.1 image). The unit is adjustable over 12” of elevation, select the best position for sitting or standing. Stand clear and check for obstructions surrounding (and under) the Maestro when raising and lowering the unit. -
Page 19: Standard Features
Factory Options & Accessories 5.1 Standard Features 5.1.1 The Maestro is equipped with the following standard features Dimensions: 60" L x 32" W x 75" H (87 elevated) Stainless steel construction 10” deep sink located on right or left side (as configured) ... - Page 20 MB1009-054 MAESTRO, RECIRCULATING BOX, 54IN UNITS MB1009-066 MAESTRO, RECIRCULATING BOX, 66IN UNITS MB1009-072 MAESTRO, RECIRCULATING BOX, 72IN UNITS MB1009-084 MAESTRO, RECIRCULATING BOX, 84IN UNITS MB1009-096 MAESTRO, RECIRCULATING BOX, 96IN UNITS MB1010 MAESTRO, FORMALIN DISPENSE ...
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Page 21: Customization (Cust)
5.2.3 New Options As New factory built options become available they will be posted on www.mopec.com 5.3 Accessories Accessories are features and tools that can be added to the Maestro at anytime by the user or supporting staff. 5.3.1 Standard Accessories shipped with your Maestro ... - Page 22 AX110 MAESTRO, RECIRCULATING TO IN HOUSE KIT AX111 MAESTRO LITE, EXHAUST DAMPING KIT, 8IN DUCT AX112 MAESTRO, VIRTUS CAMERA HOOD AX113 MOPEC CORNER DOLLY, SET OF 4 AX114 MAESTRO, MILESTONE CAMERA AX115 MAESTRO, HITCH MOUNT, KEYBOARD ...
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Page 23: Customization (Cust)
5.3.4 New Accessories New Maestro Accessories are developed every day! To make a suggestion for a new accessory or to check on our latest go to www.mopec.com for more information. Installation Service User Manual Maestro series MB1000-MAN rev.1... -
Page 24: How To Use The Touch Screen
Understanding the Maestro Operational Interface Mopec designed the Maestro to be highly customizable in its construction in an effort to meet all types of process flows and procedural preferences in the pathology lab. The touch screen display allows for variable user interface controls to support the many configurations available on the Maestro. -
Page 25: Actions
6.1.3 Actions The home page will display all the Actions that are available based on the options you have configured on your Maestro. A light touch on any action button will open up that action and display its available parameters. ... -
Page 26: User
Passcode Configure Access The system now allows edits to be made on the Configure tab in Setup. When adjustments have been completed touch Save Config and then Exit/Relock button to save changes and then lock out setup screen. if you touch Back button you will retain Lab Manager Access and it will display on the top of the screen... -
Page 27: How To Use Maestro Standard Features & Options
Then save the setting per your user location. Selecting your user # preset at anytime it will return to all these settings. 6.2 How to Use Maestro Standard Features & Options 6.2.1 Lighting (standard) The Maestro has recessed LED lights integrated into the hood, and a few supplemental light options available. ... -
Page 28: Front Air System (Fas) (Standard)
Front Air System (FAS) (standard) The patented FAS system is a key safety feature on Mopec laboratory equipment. The principle of operation is simple and safe. The FAS uses a series of fans to provide supplemental airflow at the front edge of the workstation directed at the backdraft vent. -
Page 29: Faucet Controls (Standard)
6.2.3 Faucet Controls (standard) The Maestro utilizes a mixing valve to control flow and hot/cold temperature mix. Operation is much like any other residential or commercial faucet, rotate the lever up to start flow and push or pull lever to mix the hot and cold. If your Maestro is optioned with a foot pedal or infrared activated solenoid valve the mixing valve settings still apply, but nothing will flow out of the faucet until one of the other user inputs are activated. -
Page 30: Water Timer Option
If you wave your hand near the sensor the IR sensor the system will turn on the water solenoid to the faucet. Mixed water is still controlled by the hot/cold mixing lever and it must be rotated up and on in order for water to flow. -
Page 31: Recirculation System Option
Air Flow Alert Setting Air Flow Status Good Icon Air Flow Alarming Icon With the facility HVAC running you will see the Current Reading, compare that to your calibrated setting. Taking in consideration any variance between the current reading and calibrated setting, set your alarm threshold. -
Page 32: Filter Timer Option
see maintenance section 7.1 for checking and changing filters. 6.2.9 Filter Timer option The filter timer is used in conjunction with the Recirculating system (REF 6.2.8). The filter timer function is intended to set a reminder and Alert on the touch screen when it is time to change the filters in the system. Set the timer by touching the Filter Timer button. -
Page 33: Hand Spray Option
6.2.10 Hand Spray Option The hand spray option is installed opposite the sink and intended to spray down the grid plate and cutting board surfaces. Hand spray option comes with a hot/cold mixing valve that must be rotated up and on for it to work. ... -
Page 34: Formalin Dispensing Option
Pour off formalin waste into the collection funnel, located in the back corner of the sink. The funnel is necked down to help prevent solids from plugging the collection line. If desired Mopec does offer screens (BA077) for the funnel to help collect solids. -
Page 35: Integrated Camera System Options
The system will drain down and into the collection carboy. The carboy cap is equipped with a sensor and will indicate via a status icon when the system is full. The drain hose is supplied long enough to allow the collection dolly to be pulled out from under the knee space prior to disconnecting. -
Page 36: Bms (Building Management System) Connection
6.2.15 BMS (Building Management System) Connection Mopec BMS (Building Management System) connection, option MB1022, is a simple output signal intended to be connected to a hospital remote management system. The function is a dry contact relay output that is triggered by an alert condition on the Maestro. -
Page 37: What To Do In Emergency And Exceptional Situations
6.2.16 Fume Detection Mopec’s Fume Detection system (patent pending) utilizes an electrochemical volatile organic compound (VOC) sensor to detect the presence of formaldehyde fumes. The sensor itself is located on the underside of the hood such that any fumes that escape the ventilation system will be detected. -
Page 38: How To Maintain The Product
Depending on your model the recirculating unit may have 3-6 filters. All replacement filters will use a Mopec BF035 Potassium Permanganate Filter in each slot. Install the new filters with the white side down and black mesh up top. -
Page 39: Health Hazard Information & Disposing Of Filters
With the pellet on a white paper towel add a few drops of water to the pellet. The water running off the pellet should be purple and then turn a deep iodine color. The filter should be considered 80% used when the purple color diminishes from the core of the pellet and 100% depleted if there is no color present. -
Page 40: Stainless Steel Maintenance & Cleaning
If the GFCI has reset and shows a green light the unit is ready to operate. If the GFCI fails there may still be a ground fault in the system or the GFCI unit may need to replaced. See the section on Troubleshooting (8.0) or call Mopec Service (7.3) 7.1.6 Resetting the Auxiliary GFCI The Maestro is equipped with an auxiliary GFCI power outlet for uninterrupted supply on a computer system or other auxiliary devices plugged into the side panel. -
Page 41: Stainless Care And Maintenance
7.2.2 Stainless Care and Maintenance To maintain your stainless steel product, follow these steps: Rinse the surfaces with water frequently. Do not touch the surfaces with oily hands. Always use soft abrasive fine grit pads to clean grime in the direction of the metal grain. ... -
Page 42: Mopec Service
It is best to follow with a warm water rinse. 7.3 Mopec Service PLEASE have the following Information available BEFORE you call from your station ID tag or original order or quote. -
Page 43: How To Identify And Solve Problems
8 TROUBLESHOOTING AND REPAIR 8.1 How to Identify and Solve Problems WARNING: Trouble shooting section is for reference only. Any repairs should be made by skilled and trained persons following proper facility safety protocols Error / issue / Failure Cause Solution Power up Failure Reset G.F.C.I. - Page 44 Water Fixture Failures Facility water turned “OFF” Turn “ON” facility water supply Mixing valve (pressure/temp Turn mixing valve “ON” control turned “OFF” My station’s faucets do not work Check Y Strainers for debris Water system plugged Check for kinked supply lines Check backflow prevention devices (REF 8.2.5) Mixing valve (pressure/temp Turn mixing valve “ON”...
- Page 45 Check connections at harness for LED power supply issue Check connections at distribution blocks/DIN Check DC power supply function/output LED failure Replace fixture Power switch in light base not Turn power switch in light base “ON” Shelf-mounted task light not turned “ON”...
- Page 46 Replace pump if damaged Internal float switch stuck or Un-stick or replace internal float switch Green Button is bad Replace green button Icon on touch screen says “!” Internal Formalin storage with “Formalin Low” at bottom Add formalin to internal tank using transfer pump Tank is low of screen Leak Icon (sensor #1, inside...
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Page 47: How To Repair Product Components
8.2 How to Repair Product Components 8.2.1 Electrical Panel Service The Maestro has an electrical service panel located on the sink side of the unit. This panel is where all the power is distributed to the Maestro. Use a Phillips screwdriver to remove the 10 fasteners. It is important to leave 8 inches of clearance in order to access this panel as it houses the main circuit board and various switches and relays that may need service. -
Page 48: Garbage Disposal Jams
Disconnect the power cord, loosen hose clamp and disconnect the flexible drain line. Lastly remove the lock ring on the disposal. Reference Moen GX50C specification for more information. MB1021 Optioned Models use a 1 HP disposal Mopec part PP0944 – (Moen GX100C) ... -
Page 49: Faucet, Hand Spray & End Rinse Service Panel
8.2.4.2 Garbage Disposal Air Switch service The garbage disposal is operated via an air switch. This is a safety device that enables the disposal to be turned on with an air pulse verses running electricity. Check that the air switch is functioning properly. Make sure it pushes in completely and does not stick due to debris or grim build up. -
Page 50: Backflow Prevention And Service
8.2.6 Backflow prevention and Service The Maestro utilizes two types of products for backflow prevention. Atmospheric Vacuum Breaker equipped faucets – Chicago Faucets #GN8BVBJKABCP 8" rigid/swing gooseneck spout with atmospheric vacuum breaker | Chicago Faucets In-line Dual Check valve backflow preventer. Used on hand sprays, end rinses & water injected disposal units. LF7 - Watts Consult the manufacturers recommendation for testing and service intervals and your local ordinances. -
Page 51: Sample Rough In Drawing
9 Documentation 9.1 Sample Rough in Drawing Installation Service User Manual Maestro series MB1000-MAN rev.1... -
Page 52: Electrical Diagrams
9.2 Electrical diagrams Installation Service User Manual Maestro series MB1000-MAN rev.1... - Page 53 Installation Service User Manual Maestro series MB1000-MAN rev.1...
- Page 54 Installation Service User Manual Maestro series MB1000-MAN rev.1...
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Page 55: Plumbing Diagrams
9.3 Plumbing diagrams Installation Service User Manual Maestro series MB1000-MAN rev.1... - Page 56 Installation Service User Manual Maestro series MB1000-MAN rev.1...
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Page 57: Hvac / Ventilation Diagram
9.4 HVAC / Ventilation diagram The following is a graphic representation of airflow on an in-house ventilated Maestro. Installation Service User Manual Maestro series MB1000-MAN rev.1... -
Page 58: Spare Parts & Consumables
Mopec # OEM # Use(s) Collection Carboy PM0141 US plastics #73003 Formalin collection Collection Cap assembly 5850 n/a – custom to Mopec Formalin collection Collection tubing (¾” Vinyl) PP0045 McMaster 5233K71 Formalin collection Disposal ½ HP PP1029 Moen GX50C Garbage disposal... -
Page 59: Consumables
Automation Direct GCX3202- Pump Button, Green PE0770 Formalin dispensing Float Sensor, 6.5” lg. PE0285 n/a – custom to Mopec Formalin Collection Sensor Float Sensor, 18” lg. PE0768 n/a – custom to Mopec Formalin dispensing Leak Sensor PE0805 n/a – custom to Mopec Formalin dispensing LED Light fixture, 7”... -
Page 60: Glossary
11 GLOSSARY Term Meaning Maestro Trademarked name of Mopec’s flagship grossing workstation Acronym for the Patented technology, Front Air System, where an extra burst of air is blown across the front of the worksurface to help protect the user from dangerous...
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