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Timing Belt Removal - Sealey VSE5006.V2 Quick Start Manual

Timing tool kit - alfa romeo, fiat, gm, saab - 1.4, 1.6, 1.8 twinport - belt drive

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4. APPLICATIONS
Make:
Model:
Vauxhall/Opel
Astra-G
Astra-H
Astra-J
Corsa-D
Insignia
Meriva-A
Signum
Vectra-C
Zafira-B
Zafira-C Tourer
ENGINE CODES:
1.4 16V:
G14D
1.6:
A16LEL
LLU/A16LET
Z16XER
1.6 ecoFLEX CNG:
A16XNT
1.8:
2HO/A18XEL

5. TIMING BELT REMOVAL

NOTE:
VSE5006 is supplied with 2 Flywheel Holding Tools. VSE5006-02 is used for Astra-G vehicles. Either VSE5006-02 or VSE5006-06
can be used for Astra-H vehicles depending on access. VSE5006-06 should be used for all other vehicles on the applications list.
NOTE:
When Checking Timing and Adjusting Timing on vehicles with XER Variable Valve Timing (VVT) engines both the VSE5006-04
Camshaft Sprocket Locking Tool and the VSE5006-05 Camshaft Setting Plate will be required.
5.1.
Disconnect the vehicle battery.
5.2.
Remove the air filter housing and the upper section of the timing belt protective cover.
5.3.
With the vehicle raised, remove the lower engine cover and the right hand side engine splash guard.
5.4.
Using a suitable spanner on the auxiliary drive belt tensioner, rotate the tensioner in the direction shown in fig.1 and lock in position
using VSE5006-01 Auxiliary Belt Tensioner Locking Pin.
5.5.
Remove the auxiliary drive belt and remove the auxiliary belt tensioner whilst ensuring the Locking Pin VSE5006-01 is still in place.
5.6.
Rotate the engine to TDC on No.1 cylinder. Ensure that the timing mark on the torsional vibration damper is aligned with the timing
mark on the lower timing belt housing. (fig.2)
© Jack Sealey Limited
Year:
Make:
(03-10)
Chevrolet
(04-13)
(09-13)
(07-13)
(08-13)
Saab
(06-10)
(06-08)
Alfa Romeo
(06-08)
(05-13)
Fiat
(11-15)
A16LER
A16LET
Z16LEL
Z16LER
192B3.000(Z16XEP)
LGE/A16XNT
Z16XNT
2HO/A18XER
A18XER
fig.1
fig.3
Original Language Version
Model:
Aveo
Cruze
Orlando
9-5
159
Croma
Stilo
A16XER
LDE/A16LER
Z16LET
Z16XE1
Z18XER
939A4.000
VSE5006.V2
Year:
(08-13)
(09-12)
(11-15)
(10-12)
(05-10)
(06-11)
(05-08)
LDE/A16XER
Z16XEP
fig.2
Issue 1
20/04/21

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