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Vehicle:
Part No.
• Before commencing fitment read all instructions and ensure all listed components are supplied.
• It is a condition of the warranty that the product has been correctly installed by suitably qualified
personnel and is used in accordance with accompanying instructions where provided. For product
warranty please refer to our website www.tjm.com.au
• Estimated Fitting Time: 2hrs (Horizontal Configuration or Vertical Configuration in open area), 5hrs
(Vertical Configuration in confined area)
• Treat any holes drilled into the vehicle body with rust preventative paint.
• Holes drilled for cable routing should have a suitable sized rubber wiring grommet installed. This will
prevent damage to the cables.
• Always place the product on a soft workspace to prevent damage prior to installation.
• Do not mount compressor below the water-wading line of the vehicle. Refer to the vehicle manufacturer
for this specification.
• Compressor surfaces, especially the head section becomes
flammable materials and avoid locations where it may be accidently touched while operating.
• Rated for 12 V DC systems only.
For product warranty please refer to our website www.tjm.com.au
File: F-31070
Installation and User Manual
TJM Pro Series Twin Air Compressor
Page 1 of 23
Generic
013COMPVPROT
very hot
during operation. Mount away from
23/02/2021
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Summary of Contents for TJM Pro Series
- Page 1 Mount away from flammable materials and avoid locations where it may be accidently touched while operating. • Rated for 12 V DC systems only. For product warranty please refer to our website www.tjm.com.au 23/02/2021 Page 1 of 23...
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Page 2: Table Of Contents
TJM Pro Series Twin Compressor: Installation and User Manual Table of Contents Compressor Specifications ..........................3 Compressor Assembly ............................. 6 Vehicle Mounting ............................9 Wiring the Compressor System........................13 Post- Installation Examination ........................18 Operating Instructions ..........................20 Maintenance ..............................22 For product warranty please refer to our website www.tjm.com.au... -
Page 3: Compressor Specifications
TJM Pro Series Twin Compressor: Installation and User Manual 1. Compressor Specifications Electrical Specifications Voltage 12 V DC Current Draw (0 Bar / 0 PSI) 46 A Current Draw (30 PSI) 55 A Fuse Type and Rating 2x ANS 40 A... - Page 4 TJM Pro Series Twin Compressor: Installation and User Manual Exploded View For product warranty please refer to our website www.tjm.com.au 23/02/2021 Page 4 of 23 File: F-31070...
- Page 5 TJM Pro Series Twin Compressor: Installation and User Manual Bill of Materials Item No. Part Number Description F-30747 TJM Pro Series Compressor Assembly ANS FUSE ASSEMBLY ANS Fuse Assembly 5-PIN CONNECTOR FEMALE ‘Delphi” Style 5 Pin Connector Plug - Female F-14002 Wiring Harness –...
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Page 6: Compressor Assembly
Accessory Installation The 12 V solenoid shown is supplied with the TJM Pro Locker. The ¼” BSPT hose fitting shown is supplied with the TJM Airline Kit, TJM Bulkhead Fitting Kit, TJM Fascia Panel Mount Kit or Bulkhead Fittings kits which can be purchased separately. - Page 7 TJM Pro Series Twin Compressor: Installation and User Manual o If necessary, remove the safety relief valve to provide space for accessory installation. o Apply sealant paste (e.g. Loctite 567) or sealant tape to one end of the threaded fitting of the accessory.
- Page 8 NOTE: Check the Air Filter elements at frequent intervals. If Air Filters become damaged, wet, or dirty. DO NOT use the compressor until air filters are replaced. Contact a TJM Distributor for service. For product warranty please refer to our website www.tjm.com.au...
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Page 9: Vehicle Mounting
If a larger height is required, it is recommended to used larger outside diameter and thick M10 washers (eg. AS 1237.1 XL – 10 sized washers). There are 2 main mounting configurations for the TJM Pro Series Twin Compressor: 1. Horizontally (as supplied). - Page 10 TJM Pro Series Twin Compressor: Installation and User Manual Mounting Compressor in Drawer System Wing NOTE: The installation described in this manaul was carried out with a “ModX” drawer system. Care must be taken when positioning the compressor to ensure there is no interference with and damage to critical components of the drawer system ie: slide bearings &...
- Page 11 TJM Pro Series Twin Compressor: Installation and User Manual o Drill the 6x base bracket mounting holes with 8.5mm (for M8 bolts) and 2x for the Vertical Wall Braces with 10.5mm (for M10 bolts). Do not drill greater than 9mm and 11mm holes respectivley.
- Page 12 TJM Pro Series Twin Compressor: Installation and User Manual o Once the Vertical Wall Braces are in the desired position, the main compressor assembly can be slid down in between the vertical wall brace and mounting panel. o Use the supplied M8 Socket Button Head Cap Screws, M8 washers &...
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Page 13: Wiring The Compressor System
TJM Pro Series Twin Compressor: Installation and User Manual 4. Wiring the Compressor System Electrical Diagram Figure 1 : TJM Pro Series Twin Vehicle Mount Compressor Supplied Wiring Diagram For product warranty please refer to our website www.tjm.com.au 23/02/2021 Page 13 of 23... - Page 14 TJM Pro Series Twin Compressor: Installation and User Manual Recommended Power Supply Harness Diagram Figure 2 : Suggested Power Harness Configuration For product warranty please refer to our website www.tjm.com.au 23/02/2021 Page 14 of 23 File: F-31070...
- Page 15 Locate an accessory outlet or power outlet that supplies 12V DC and is powered when the vehicle ignition key in the “ACC” or “ON” position. o TJM recommends wiring the Red/Yellow +12 V wire to the Ignition circuit to reduce likelihood of compressor draining the battery.
- Page 16 TJM Pro Series Twin Compressor: Installation and User Manual Power Supply Harness The TJM Pro Series Twin Compressor is NOT supplied with a power supply harness, refer to figure 2 for the reccomended 12V power supply installation. A female Delphi style connector and 2x 40A ANS Fuse assemblies are supplied, the Power Supply Harness must be fabricated by suitably qualified personell.
- Page 17 TJM Pro Series Twin Compressor: Installation and User Manual Switch Mounting Compressor and Actuator switches should be mounted in a position best suited to the driver, consider the following: o Switches must be hard mounted and never hanging from the wiring alone.
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Page 18: Post- Installation Examination
TJM Pro Series Twin Compressor: Installation and User Manual 5. Post- Installation Examination Leak Testing Complete the following test with the vehicle in park and the engine off. 1. Turn on the compressor on. 2. The compressor air tank will fill to reach operating pressure. - Page 19 TJM Pro Series Twin Compressor: Installation and User Manual Post installation notes: For product warranty please refer to our website www.tjm.com.au 23/02/2021 Page 19 of 23 File: F-31070...
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Page 20: Operating Instructions
TJM Pro Series Twin Compressor: Installation and User Manual 6. Operating Instructions Pro Locker activation o Switch on the compressor from the actuator switch. o The compressor will pressurise to approximately 120 PSI and then automatically switch off. o Use the Pro Locker actuation switches to engage and disengage the Lockers as needed. - Page 21 Discharged air will contain moisture due to air humidity. When using the compressor in conjunction with an on-board air tank, TJM recommends installing a moisture trap before the air tank inlet and/or fitting the air tank with a drain valve.
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Page 22: Maintenance
TJM Pro Series Twin Compressor: Installation and User Manual 7. Maintenance Always ensure that the pressure in the compressor has been discharged before commencing. Routine Maintenance o Periodically inspect and replace the air filter. Blocked air filters significantly reduce compressor performance. - Page 23 TJM Pro Series Twin Compressor: Installation and User Manual Serviceable Components There are several serviceable components fitted to the compressor. These components include the pressure switch, the copper connecting tube, compression fittings and relays. All these items are located under the top cover.
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