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Product:
Vehicle:
Part No.
• Before commencing fitment read instructions and ensure all listed components are supplied.
• It is a condition of the warranty that the product has been correctly installed by suitably qualified
personnel and is used in accordance with accompanying instructions where provided. For product
warranty please refer to our website www.tjm.com.au
• Estimated Fitting Time: 2 hrs
• Treat any holes drilled into the vehicle body with rust preventative paint.
• Holes drilled for cable routing should have a suitable sized rubber wiring grommet installed. This will
prevent damage to the cables.
• Always place the product on a soft workspace to prevent damage prior to installation.
• Do not mount compressor below the water-wading line of the vehicle. Refer to the vehicle manufacturer
for this specification.
• Compressor surface becomes
avoid locations where it may be accidently touched while operating.
• Rated for 12 V DC systems only.
For product warranty please refer to our website www.tjm.com.au
File: f-17800
Installation and User Manual
TJM Pro Series Single Air Compressor
very hot
during operation. Mount away from flammable materials and
Page 1 of 19
Generic
013COMPVPROS
10/12/2021
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Summary of Contents for TJM Pro Series
- Page 1 Mount away from flammable materials and avoid locations where it may be accidently touched while operating. • Rated for 12 V DC systems only. For product warranty please refer to our website www.tjm.com.au 10/12/2021 Page 1 of 19...
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Page 2: Table Of Contents
TJM Pro Series Single Air Compressor: Installation and User Manual Table of Contents Compressor Specifications........................3 Bill of Material ............................. 3 Electrical Specification ........................4 Performance ............................4 Hardware and Fittings ......................... 4 Recommended Fastener Torque Settings................... 4 Compressor Assembly ..........................5 Accessory Installation ......................... -
Page 3: Compressor Specifications
TJM Pro Series Single Air Compressor: Installation and User Manual 1.0 Compressor Specifications 1.1 Bill of Material Part Number Description Item No. F-17615 Compressor 013COMPVPS120-90 Pressure Switch F-14002 Wiring Harness – Cabin F-17799 Wiring Harness – Engine Bay 013COMPVACTSWITCH Compressor Activation Switch Kit... -
Page 4: Electrical Specification
TJM Pro Series Single Air Compressor: Installation and User Manual 1.2 Electrical Specification 12 V DC Voltage Current Draw (0 Bar / 0 PSI) 26 A Current Draw (2 Bar / 29 PSI) 33 A Fuse Type and Rating ANS 40 A... -
Page 5: Compressor Assembly
2.1 Accessory Installation The 12 V solenoid shown is supplied with the TJM Pro Locker. The ¼” BSPT hose fitting shown is supplied with the TJM Airline Kit, TJM Bulkhead Fitting Kit, TJM Fascia Panel Mount Kit or Bulkhead Fittings kits which can be purchased separately. -
Page 6: Air Filter Installation
NOTE: Check the Air Filter elements at frequent intervals. If Air Filters become damaged, wet, or dirty, DO NOT use the compressor until air filters are replaced. Contact a TJM Distributor for service. For product warranty please refer to our website www.tjm.com.au... -
Page 7: Vehicle Mounting
TJM Pro Series Single Air Compressor: Installation and User Manual 3.0 Vehicle Mounting 3.1 Mounting Location When deciding an appropriate place to mount the compressor within the vehicle, consider the following: o Carefully consider the mounting location of the compressor. There must be a minimum of 10mm clearence from the Air Filter surface &... -
Page 8: Compressor Mounting Configuration
TJM Pro Series Single Air Compressor: Installation and User Manual 3.2 Compressor Mounting Configuration The compressor can be mounted at 5 angles to suit the available space: vertical (as supplied), at 30° from vertical, or horizontal. This adjustment can be made before or after installation in the vehicle. -
Page 9: Securely Mounting The Compressor
TJM Pro Series Single Air Compressor: Installation and User Manual 3.3 Securely Mounting the Compressor Consideration must be applied when selecting the mounting configuration to ensure there are enough clearances for the compressor components and any accessories fitted. o It is possible to undo the screws on one side of... -
Page 10: Wiring The Compressor System
TJM Pro Series Single Air Compressor: Installation and User Manual 4.0 Wiring the Compressor System 4.1 Electrical Diagram Figure 1: TJM Vehicle Mount Compressor Recommended Wiring Diagram For product warranty please refer to our website www.tjm.com.au 10/12/2021 Page 10 of 19... - Page 11 TJM Pro Series Single Air Compressor: Installation and User Manual Figure 2: Suggested Power Harness Configuration For product warranty please refer to our website www.tjm.com.au 10/12/2021 Page 11 of 19 File: F-17800...
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Page 12: Connecting Wiring System
Plug the compressor motor connector into the Red/White and Black loom connector. o The TJM Pro Series compressor is not supplied with a power supply harness, refer to figure 2 for the recommended 12V power supply installation. A male connector and 40A ANS fuse are supplied, the power supply harness must be fabricated by suitably qualified personnel. -
Page 13: Mounting Actuator Switches
TJM Pro Series Single Air Compressor: Installation and User Manual 4.3 Mounting Actuator Switches Compressor and Actuator switches should be mounted in a position best suited to the driver, consider the following: o Switches must be hard mounted and never hanging from the wiring alone. -
Page 14: Post- Installation Examination
TJM Pro Series Single Air Compressor: Installation and User Manual 5.0 Post- Installation Examination 5.1 Leak Testing Complete the following test with the vehicle in park and the engine off. 1. Turn on the compressor on. 2. The compressor air tank will fill to reach operating pressure. -
Page 15: Post Installation Notes
TJM Pro Series Single Air Compressor: Installation and User Manual 5.3 Post installation notes: For product warranty please refer to our website www.tjm.com.au 10/12/2021 Page 15 of 19 File: F-17800... -
Page 16: Operating Instructions
TJM Pro Series Single Air Compressor: Installation and User Manual 6.0 Operating Instructions 6.1 Pro Locker activation o Switch on the compressor from the actuator switch. o The compressor will pressurise to approximately 120 PSI and then automatically switch off. -
Page 17: Operation Guide
Discharged air will contain moisture due to air humidity. When using the compressor in conjunction with an on-board air tank, TJM recommends installing a moisture trap before the air tank inlet and/or fitting the air tank with a drain valve. -
Page 18: Maintenance
TJM Pro Series Single Air Compressor: Installation and User Manual 7.0 Maintenance Always ensure that the pressure in the compressor has been discharged before commencing. 7.1 Routine Maintenance o Periodically inspect and replace the air filter. Blocked air filters significantly reduce compressor performance. -
Page 19: Serviceable Components
TJM Pro Series Single Air Compressor: Installation and User Manual 7.3 Serviceable Components There are several serviceable components fitted to the compressor. These components include the pressure switch, the copper connecting tube, compression fittings and relays. All these items are located under the top cover.
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