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RS420
vc999 RS420 Rollstock Thermoform Machine Manuals
Manuals and User Guides for vc999 RS420 Rollstock Thermoform Machine. We have
1
vc999 RS420 Rollstock Thermoform Machine manual available for free PDF download: Maintenance Manual
vc999 RS420 Maintenance Manual (157 pages)
Brand:
vc999
| Category:
Industrial Equipment
| Size: 9 MB
Table of Contents
Machine Specifications
2
RS Flexible Material Specifications
2
Machine Components
3
Die Components
4
Table of Contents
5
Safety
6
Protective Clothing
7
Main Switch
7
Emergency Stop
7
Compressed Air
8
Sealing Station
8
Low Pressure Regulator
8
Hazard Areas of the Machine
9
Non-Forming/Sealing Station
9
Film Infeed
10
Forming and Sealing Station
10
Discharge / Cutting Station
10
Transportation
11
Installation
14
Loading Area
14
Leveling Machine
14
Powering Machine
15
Chain Installation
16
Air Connection
17
Water Connection
17
Gas Flush Connection (Optional)
18
Covers & Guards
18
Interface / Touch Screen
19
Maintenance & Inspection Schedule
26
Inspection Schedule
27
Daily Inspections
27
Weekly Inspections
27
Monthly Inspections
27
6-Month Inspection
28
Annual Inspection
28
Vacuum Pump
29
Maintenance
30
Die Lock Adjustment
30
Back Side View of die Lift Assembly
30
Top Film Tension Adjustment
32
Operating Instructions
33
Pump Ranges
33
Description
33
Suitability
33
Handling and Setting up
34
Initial Operation
34
Potential Risks for Operating Personnel
34
Maintenance and Servicing
35
Air Filtration
35
Lubrication
35
Oil Separation
35
Trouble Shooting
36
Motor Starter Cuts out Vacuum Pump
36
Insufficient Suction Capacity
36
Exhausted Air Contains Visible Oil Mist
36
Troubleshooting Guide
39
Troubleshooting Guide
40
Alarm Screen Messages
40
Check Water
40
Check Compressed Air
40
Check Trim Canister
41
Main Drive Overload
41
Rotary Knife Breaker
41
E-Stop
41
Error on Plc
42
Advance Drive
42
Cross Cut System
42
Uneven Cut
42
Cycle Interuption
43
Die Bottoms
43
Die Not Close
43
Die Bottom Sticks When Opened
43
Die Tops
44
Water Leaks in die
44
Wrinkle in Pocket/Pockets Not Formed Well
44
Damaged Pockets
44
Film Infeed Forming
45
Film Infeed Nonforming
45
Film Transportation System
45
Gas Flush System
45
Longitudinal Cutting
46
Maintenance Screen Messages
46
Poor Seal Quality
46
Sealing die Top/Form die Top
47
Temperature Drops or Elevates
47
Vacuum System
47
Vacuum System Integrity Testing Manually
48
Check Vacuum Pump Plumbing System
48
Check Seal die Top Vacuum
49
Check Seal die Bottom Vacuum
49
Possible Causes for Vacuum Leaks
49
Error Codes
51
Water Flow Diagram
53
Pneumatic Diagrams
55
Electrical Diagrams
73
Merkley & Sons Packing
74
Sensors
75
Parts List / Assembly Drawings
91
Die Assembly Drawings
149
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