Outdoor Gourmet 163912 Assembly Instructions & User Manual

Sierra barrel smoker

Hide thumbs

Table Of Contents

Quick Links

Assembly Instructions & User's Manual

Sierra Barrel Smoker

Style Number: 163912 (CG2003701-OG)

Please keep this instruction manual for future reference

Customer Service: (888) 922-2336

7:00 am to 12:00 am CST (daily)

Live Chat at: www.academy.com

Email: customerservice@academy.com

----------------------OR--------------------

Customer Service: 1-888-837-1380, 8:00am to 5:00pm, PST

Monday thru Friday

Email: customerservice@rankam.com

(Made in China)

Revision 1 – 10/14

Table of Contents

Need help?

Do you have a question about the 163912 and is the answer not in the manual?

Questions and answers

Summary of Contents for Outdoor Gourmet 163912

Page 1 Assembly Instructions & User’s Manual Sierra Barrel Smoker Style Number: 163912 (CG2003701-OG) Please keep this instruction manual for future reference Customer Service: (888) 922-2336 7:00 am to 12:00 am CST (daily) Live Chat at: www.academy.com Email: customerservice@academy.com ----------------------OR-------------------- Customer Service: 1-888-837-1380, 8:00am to 5:00pm, PST Monday thru Friday Email: customerservice@rankam.com...
Page 2: Table Of Contents
Table of Contents Warnings………………………………………………….….…………3-4 Exploded View…………………………..…….…………….………..5 Tools, Parts and Hardware………..…………..…………………..6-11 Assembly Instructions…………………………………....12-26 Preparation for use & Lighting instructions…………....27-28 Operating Instructions………………………………………..……..29-31 Care and Maintenance………………………………………………….31 Warranty Information………………………………......32 Note: Before beginning assembly of product, make sure all parts are present. Compare parts with package content list and hardware contents.
Page 3: Warnings
Warnings OUTDOOR USE ONLY! Never use grill indoors. Carbon Monoxide poisoning can lead to death. Do not operate grill indoors or in an enclosed space. Only use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable of supporting the weight of the grill. Never use on wooden or other surfaces that could burn. DO NOT attempt to remove charcoal ash tray while coals are hot.
Page 4 Warnings  When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen close lid to suffocate the flame. Do not use water to extinguish grease fires.  Use caution when opening the lid. Keep hands, face and body a safe distance away. Flash flare- ups may occur when air comes into contact with fire or hot coals.
Page 5: Exploded View
Exploded View Page 5 of 32...
Page 6: Tools, Parts And Hardware
Tools Required Philips Screwdrivers Adjustable Wrench Pliers Some steps may require the assistance of another adult. This symbols will be shown in each procedure for indication of hand tightening the bolt and nut. This symbols will be shown in each procedure for indication of tightening the bolt and nut with tools.
Page 7 Parts List Description Picture Connecting Tube 2 pcs Stabilizing Plate (Right) 1 pc Stabilizing Plate (Left) 1 pc Wheel 2 pcs Wheel Axle 1 pc Lower Grill Body 1 pc 10 Side Handle (Right) 1 pc Air Vent 2 pcs Page 7 of 32...
Page 8 Parts List Description Picture 12 Upper Grill Body 1 pc 13 Upper Side Fire Box 1 pc 14 Lower Side Fire Box 1 pc 15 Side Fire Box Lid 1 pc 16 Lid Handle 2 pcs 17 Side Fire Box Lid Stopper 1 pc 18 Side Fire Box Door 18a: Door -1pc...
Page 9 Parts List Description Picture 20 Side Fire Box Cooking Grate 1 pc 21 Warming Rack Support (Left) 1 pc 22 Warming Rack Support (Right) 1 pc 23 Smoke Stack 1 pc 24 Smoke Stack Cover 1 pc 25 Front Table Support (Left) 1 pc 26 Front Table Support (Right) 1 pc...
Page 10 Parts List Description Picture 28 Thermometer 1 pc 29 Lid 1 pc 30 Charcoal Tray Holder 2 pcs 31 Charcoal Tray 1 pc 32 Cooking Grate 4 pcs 33 Warming Rack 1 pc 34 Grill Body Lid Stopper 2 pcs Page 10 of 32...
Page 11 Hardware Description Picture Bolt M6 x 40 12 pcs Flange Nut M6 54 pcs Lock Nut M10 2 pcs Bolt M6 x 12 52 pcs Lock Nut M6 3 pcs Bolt M4 x 10 2 pcs Cap Nut M8 1 pc Spring 1 pc Insulation Washer...
Page 12: Assembly Instructions
Assembly Instructions Step 1: Attach Leg Tube (#1, 2) to Bottom Rack (#3) Step 2: Attach Connecting Tube (#4) to legs. Page 12 of 32...
Page 13 Assembly Instructions Step 3: Attach Stabilizing Plate (#5, 6) to cart. Hardware A - 8 pcs B - 8 pcs Step 4: Attach Wheel (#7) & Wheel Axle (#8) to cart. Hardware C - 2 pcs Page 13 of 32...
Page 14 Assembly Instructions Step 5: Attach Lower Grill Body (#9) to cart. Hardware A - 4 pcs B - 4 pcs Step 6: Attach Side Handle (#10) to grill body. Hardware B - 4 pcs I - 4 pcs K - 4 pcs Page 14 of 32...
Page 15 Assembly Instructions Step 7: Attach Air Vent (#11) to grill body. Hardware D - 1 pc E - 1 pc Step 8: Attach Upper Grill Body (#12) to grill body. Hardware B - 12 pcs D - 12 pcs Page 15 of 32...
Page 16 Assembly Instructions Step 9: Attach Upper Side Fire Box (#13) to Lower Side Fire Box (#14). Hardware D - 4 pcs Step 10: Attach Side Fire Box Lid Stopper (#17) to side fire box. Hardware B - 1 pc D - 2 pcs Page 16 of 32...
Page 17 Assembly Instructions Step 11: Attach Lid Handle (#16) to Side Fire Box Lid (#15) . Hardware B - 2 pcs D - 2 pcs I - 2 pcs Step 12: Attach Side Fire Box Lid (#15) to Upper Side Fire Box (#13). Hardware F - 1 pc L - 1 pc...
Page 18 Assembly Instructions Step 13: Attach side fire box to grill body. Hardware B - 8 pcs D - 10 pcs Step 14: Attach Air Vent (#11) to Side Fire Box Door (#18). Hardware D - 1 pc E - 1 pc Attach Side Fire Box Latch (#18b) to Side Fire Box Door (#18a).
Page 19 Assembly Instructions Step 15: Put Side Fire Box Charcoal Tray (#19) in side fire box. Step 16: Put Side Fire Box Cooking Grate (#20) in side fire box. Page 19 of 32...
Page 20 Assembly Instructions Step 17: Attach Warming Rack Support (#21, 22) to grill body. Hardware B - 4 pcs D - 4 pcs Step 18: Attach Grill Body Lid Stopper (#34) to grill body. Hardware B - 3 pcs D - 3 pcs Page 20 of 32...
Page 21 Assembly Instructions Step 19: Attach Smoke Stack (#23) to grill body. Hardware B - 2 pcs D - 2 pcs Step 20: Attach Smoke Stack Cover (#24) smoke stack. Hardware G - 1 pcs H - 1 pcs Page 21 of 32...
Page 22 Assembly Instructions Step 21: Attach Front Table Support (#25, 26) to grill body. Hardware B - 4 pcs D - 4 pcs Step 22: Attach Front Table (#27) to grill body. Hardware D - 4 pcs Page 22 of 32...
Page 23 Assembly Instructions Step 23: Attach Lid Handle (#16) and Thermometer (#28) to Lid (#29). Hardware B - 2 pcs D - 2 pcs I - 2 pcs Step 24: Hardware F - 1 pc L - 1 pc Page 23 of 32...
Page 24 Assembly Instructions Step 25: Hang Charcoal Tray Holder (#30) on the Charcoal Tray (#31). Step 26: Put charcoal tray in grill body. Page 24 of 32...
Page 25 Assembly Instructions Step 27: Put Cooking Grate (#32) in grill body. Step 28: Put Warming Rack (#33) in grill body. Page 25 of 32...
Page 26 Assembly Instructions Step 29: Assembly is completed. Be sure all bolts and nuts are tightened before use. Page 26 of 32...
Page 27: Preparation For Use & Lighting Instructions
Preparation for use & Lighting instructions BEFORE COOKING FOR THE FIRST TIME Read all safety warnings and instructions carefully before operating your grill. Curing your grill Prior to your first use of the Grill, follow the instructions below carefully to cure your grill. Curing your grill will minimize damage to the exterior finish as well as rid the grill of paint odor that can impart unnatural flavors to the first meal prepared on the grill.
Page 28 Preparation for use & Lighting instructions Step 4 With grill lid and doors open, stand back and carefully light charcoal through the doors. Allow to burn until covered with a light ash (approximately 20 minutes). WARNING Charcoal lighting fluid must be allowed to completely burn off prior to closing grill lid (approximately 20 minutes).
Page 29 Operation instructions Step 1 Lightly coat all interior surfaces of the grill including cooking grates with vegetable oil or vegetable oil spray. Do not coat charcoal grates or charcoal ash pan. Step 2 Follow the instructions below carefully to build a fire. You may use charcoal and/or wood as fuel in the grill (see “Adding Charcoal/Wood During Cooking”...
Page 30 Operation instructions WARNING Always wear oven mitts/gloves when adjusting cooking levels to protect your hands from burns. Step 6 Place food on cooking grid and close grill lid. Always use a meat thermometer to ensure food is fully cooked before removing from grill. Step 7 Allow grill to cool completely, and then follow instructions in the “After-Use Safety”...
Page 31: Operating Instructions
Operating Instructions AFTER-USE SAFETY WARNING • Always allow grill and all components to cool completely before handling. • Never leave coals and ashes in grill unattended. Make sure coals and ashes are completely extinguished before removing. • Before grill can be left unattended, remaining coals and ashes must be removed from grill. Use caution to protect yourself and property.
Page 32: Warranty Information
Warranty Information 1. Manufacturer warrants this Product to be free from defects in workmanship and materials for a period of 90 days from the date of purchase, PROVIDED claims are submitted, in writing, with proof of purchase. 2. If any part of this item fails because of a manufacturing defect within the Limited Warranty Period, Manufacturer offers to replace such part(s) provide that such parts have not been improperly repaired, altered, or tampered with or subject to misuse, abuse or exposed to corrosive conditions.

This manual is also suitable for:

Cg2003701-og