Ferroli FORCE W Instructions For Use, Installation And Maintenance
  1. Manuals
  2. Brands
  3. Ferroli Manuals
  4. Boiler
  5. FORCE W
  6. Instructions for use, installation and maintenance
Ferroli FORCE W Instructions For Use, Installation And Maintenance

Ferroli FORCE W Instructions For Use, Installation And Maintenance

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
FORCE W
FORCE W
INSTRUCTIONS FOR USE, INSTALLATION AND MAINTENANCE

Advertisement

Table of Contents
loading

Related Manuals for Ferroli FORCE W

Summary of Contents for Ferroli FORCE W

  • Page 1 FORCE W FORCE W INSTRUCTIONS FOR USE, INSTALLATION AND MAINTENANCE...
  • Page 2 FORCE W • Read the warnings in this instruction booklet ca- • Periodic maintenance performed by qualified refully since they provide important information personnel is essential in order to ensure proper on safe installation, use and maintenance. operation of the unit.
  • Page 3 FORCE W 1 Operating instructions ......................128 1.1 Introduction............................128 1.2 Control panel ............................128 1.3 Lighting and shutdown ........................133 1.4 Adjustments............................135 2 Installation ..........................144 2.1 General Instructions ........................... 144 2.2 Place of installation ..........................144 2.3 Plumbing connections ........................144 2.4 Gas connection ..........................

  • Page 4: Control Panel

    Please read this manual carefully, as it provides important information on safe installation, use and maintenance. FORCE W is a high efficiency, low emissions premix condensing heat generator for heating, running on natural gas or LPG and equipped with a microprocessor control system.

  • Page 5: Direct Buttons

    FORCE W Contextual button The contextual buttons (details 1, 2, 3 - fig. 1) are grey, with no screen print, and take on a different meaning depending on the menu selected. It is essential to observe the indication provided by the display (icons and text). In fig. 1 for exam- ple, using the contextual button 2 (detail 2 - fig.
  • Page 6 FORCE W HOLIDAY FUNCTION See “Holiday Function” on page 140 MAINTENANCE See fig. 58 Test mode See fig. 55 Test mode Gas Type Selection Cascade Test Mode See “Service Information” on page 140 Service Information See “Service Intervention Date” on page 140...
  • Page 7 FORCE W DHW (with optional hot water tank installed) A hot water tank heating demand is indicated by activation of the drop under the tap (fig. 4 and fig. 5). Configuration “Double circulating pump” Configuration “Circulating pump and 3-way valve”...
  • Page 8 FORCE W Information From the main screen (Home), press the contextual button 2 (detail 2 - fig. 1). Then use the "Menu Navigation" buttons to display the following values: OT - OpenTherm control request TA - Room thermostat request Heating demand...

  • Page 9: Lighting And Shutdown

    FORCE W 1.3 Lighting and shutdown Boiler lighting Press the On/Off button (detail 14 - fig. 1). Display v.01 Burner Controller 1 v.01 fig. 7 - Boiler lighting Press the contextual button 1 to select the language, confirming it by pressing "OK".

  • Page 10: Boiler Shutdown

    FORCE W Reach the screen shown in fig. 9, navigating in the menu and following the path "USER MENU “Settings” “Time Setting”. Press the navigation buttons 5 and 7 to select the value and modify it with the contextual buttons 1 and 2. Con- firm with the OK button.
  • Page 11 FORCE W 1.4 Adjustments Summer/Winter Switchover Press the button (detail 9 - fig. 1) for 1 second. The display activates the symbol Summer. The heating function is deactivated, whereas the possible production of do- mestic hot water (with optional external hot water tank) remains activated. The frost protection system remains activated.
  • Page 12 FORCE W Heating temperature reduction Access the menu “Reduction Adjustment Temp” to vary the temperature from a minimum of 0°C to a maximum of 50°. Confirm with the OK button. CH setpoint reduction to confirm fig. 13 This parameter is used only if time programming is activated. See *** 'Time programming' on page 137 *** DHW temperature reduction adjustment (with optional hot water tank installed) Access the menu “Adjustment Temp”...

  • Page 13: Time Programming

    FORCE W Time programming Programming the time is done in the same way both for heating and for DHW; the two programs are independent. To program Heating access the "Time Program" menu following the path "USER MENU “HEATING” “Time Program”.
  • Page 14 FORCE W Press the navigation button 7 to move to the end time of the first time band (fig. 19) and set it to the desired value using the contextual buttons 1 and 2. Scheduler Set 06:00 - 16:00 --:-- - --:--...
  • Page 15 FORCE W Scheduler Set 06:00 - 16:00 16:00 - 21:00 --:-- - --:-- --:-- - --:-- --:-- - --:-- --:-- - --:-- Copy to the Next Day Save & Exit to confirm fig. 22 Scheduler Set 06:00 - 16:00 16:00 - 21:00...

  • Page 16: Holiday Function

    FORCE W To reset the time program to the default values, press the contextual button 3 in the Time Program menu (fig. 25) and confirm with OK. Scheduler Set Monday Tuesday Wednesdey Thursday Friday Saturday Sunday Monday-Sunday to confirm fig. 25 The two Heating and DHW time programs are independent even in case of resetting to default values.
  • Page 17 FORCE W Sliding temperature When an external probe (optional) is installed, the corresponding symbol of the outside temperature is activated on the control panel display. The boiler adjustment system works with "Sliding Temperature". In this mode, the temperature of the heating system is adjusted according to the outside weather conditions, to ensure a high level of comfort and energy saving throughout the year.
  • Page 18 FORCE W If the room temperature is lower than the required value, it is advisable to set a higher order curve and vice versa. Pro- ceed by increasing or decreasing in steps of one and check the result in the room.
  • Page 19 FORCE W System water pressure adjustment The filling pressure with the system cold must be approx. 1.0 bar. If the system pressure falls to values below minimum, the boiler card will activate fault 37 and the number of the module (fig. 30).

  • Page 20: General Instructions

    FORCE W 2. Installation 2.1 General Instructions BOILER INSTALLATION MUST ONLY BE PERFORMED BY QUALIFIED PERSONNEL, IN ACCORDANCE WITH ALL THE INSTRUCTIONS GIVEN IN THIS TECHNICAL MANUAL, THE PROVISIONS OF CURRENT LAW, THE PRESCRIPTIONS OF NATIONAL AND LOCAL STANDARDS AND THE RULES OF PROPER WORKMANSHIP.
  • Page 21 FORCE W High-efficiency circulating pump (optional) The factory setting is suitable for all installations; however a different operation strategy can be set with the speed se- lector (see fig. 31), depending on the characteristics of the system. 1 2 3 fig.
  • Page 22 FORCE W System water characteristics FORCE W boilers are suitable for installation in heating systems with non-signifi- cant entry of oxygen (ref. systems "case I" EN14868). A physical separator (e.g. plate heat exchanger) must be provided in systems with continuous entry of oxy- gen (e.g.
  • Page 23 FORCE W Chemical conditioners: Products that can be purchased from our Authorized Technical Assistance Alternative products Description network LIFE PLUS X100 General protection LIFE DUE X200 Noise reduction BIO KILL X700 Sanitizing and biocidal PROGLI X500 General protection and frost protection...

  • Page 24: Optional Kits

    FORCE W Optional kits The following kits are available on request: code 042070X0 - HIGH EFFICIENCY CIRCULATING PUMP KIT- 7m. (A - fig. 35) code 042071X0 - HIGH EFFICIENCY CIRCULATING PUMP KIT- 10m. (A - fig. 35) code 042072X0 - PLUMBING KIT The Kit 042072X0 contains: NON-RETURN VALVE - Female 1”1/2 (B - fig.
  • Page 25 FORCE W Hydraulic circuit examples In the examples described below, the checking/change of some parameters may be required. To do this it is necessary to access the Technical menu. From the Home page, press the main Menu button (detail 12 - fig. 1).

  • Page 26: Electrical Connections

    FORCE W Two direct heating circuits - Schematic diagram fig. 40 - Electrical connections After installation, carry out the necessary electrical connections as shown in the wiring diagram. Then configure the controller as described in the specific section. 9 10 11 12 13 14 15 16 17 18...

  • Page 27: Optional Functions

    FORCE W - Parameters Each system requires a different parameterization. Follow the access procedure given below. “System Type Menu” Change parameter P.01 of the “System Type Menu” to 4. - Optional functions As well as the electrical connections of the previous figure (required for this system configuration) there are options that do not require settings.
  • Page 28 FORCE W One direct heating circuit and one DHW circuit with circulating pump - Schematic diagram fig. 43 - Electrical connections After installation, carry out the necessary electrical connections as shown in the wiring diagram. Then configure the controller as described in the specific section.
  • Page 29 FORCE W To manage the sliding temperature it is necessary to purchase the external probe accessory code 013018X0 If a hot water tank probe (not supplied) is used, it is necessary to purchase the NTC probe accessory code 1KWMA11W (2 mt.) or code 043005X0 (5 mt.)
  • Page 30 FORCE W A direct heating circuit and a DHW circuit with diverter valve (3-wire) - Schematic diagram Use diverter valves with 3 wires: 230V OPENING PHAS - 230V CLOSING PHASE - NEUTRAL with switching times (from all closed to all open) of not more than 90 seconds.
  • Page 31 FORCE W To manage the sliding temperature it is necessary to purchase the external probe accessory code 013018X0 If a hot water tank probe (not supplied) is used, it is necessary to purchase the NTC probe accessory code 1KWMA11W (2 mt.) or code 043005X0 (5 mt.)
  • Page 32 FORCE W Two mixed heating circuits, one direct heating circuit and one DHW circuit with circulating pump - Schematic diagram The zone control card FZ4B can manage different types of systems. An example is given. Use diverter valves with 3 wires: 230V OPENING PHASE - 230V CLOSING PHASE - NEUTRAL with switching times (from all closed to all open) of not more than 180 seconds.
  • Page 33 FORCE W Legend 1st zone (mixed) room thermostat 317a 1st zone (mixed) safety thermostat 2nd zone (mixed) room thermostat 317b 2nd zone (mixed) safety thermostat 3rd zone (direct) room thermostat 318a 1st zone (mixed) circulating pump Hot water tank circulating pump...
  • Page 34 FORCE W - Optional functions As well as the electrical connections of the previous figure (required for this system configuration) there are options that do not require settings. 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 fig.

  • Page 35: Gas Connection

    FORCE W 2.4 Gas connection Before carrying out the connection, make sure the unit is arranged for operation with the type of fuel available and carefully clean all the pipes of the gas system to remove any residues that could affect proper boiler operation.
  • Page 36 FORCE W External probe (optional) Connect the probe to the respective terminals. The maximum permissible length of the electric cable connecting the boiler - external probe is 50 m. A common 2-wire cable can be used. The external probe should preferably be installed on the North, North-West wall or on the wall facing most of the main living-room.

  • Page 37: Fume Ducts

    FORCE W 2.6 Fume ducts THE BOILER MUST BE INSTALLED IN PLACES THAT MEET THE FUNDA- MENTAL REQUIREMENTS FOR VENTILATION. OTHERWISE THERE IS A DANGER OF SUFFOCATION OR INTOXICATION. READ THE INSTALLATION AND MAINTENANCE INSTRUCTIONS BEFORE INSTALLING THE UNIT. ALSO FOLLOW THE DESIGN INSTRUCTIONS.

  • Page 38: Condensate Drain Connection

    FORCE W Table. 3- Accessories Losses in m Fume exhaust intake Vertical Horizontal 1 m M/F 041073X0 PIPE 0.5 m M/F 041072X0 BEND Ø 100 90° M/F 041077X0 TERMINAL Antiwind discharge terminal 1KWMA29K 2.7 Condensate drain connection The boiler has a trap to drain condensate. Proceed as follows for assembly.

  • Page 39: Service And Maintenance

    Personnel (meeting the professional technical requirements of current regulations) such as the personnel of the Local After-Sales Technical Service. FERROLI declines any liability for damage and/or injury caused by unqualified and unauthorized persons tampering with the unit. 3.1 Adjustments...
  • Page 40 FORCE W fig. 56- Models FORCE W 60 and FORCE W 80 fig. 57- Models FORCE W 99, FORCE W 120 and FORCE W 150 cod. 3541Q760 - Rev. 00 - 01/2019...
  • Page 41 FORCE W TEST mode activation Reach the screen shown in fig. 58, navigating the following menu path: "USER MENU Maintenance Test Mode Test mode”. The boiler will light, gradually reaching the maximum heating power (Range Rated) set as described in the next section.
  • Page 42 16 parameters are available, indicated by the letter “b”, which are not modifiable from Remote Timer Control. Table. 4- Parameters - Configuration Parameter Description Range FORCE W 60 FORCE W 80 FORCE W 99 FORCE W 120 FORCE W 150 Gas type selection Natural Gas/LPG Natural Gas Natural Gas Natural Gas Natural Gas Natural Gas...
  • Page 43 31 parameters are available, indicated by the letter “P”, which are not modifiable from Remote Timer Control. Table. 5- Parameters - Transparent Parameter Description Range FORCE W 60 FORCE W 80 FORCE W 99 FORCE W 120 FORCE W 150 Ignition power 0-100% Heating ramp 1-10°C/minute Virtual set point min.
  • Page 44 23 parameters are available, indicated by the letter “P.” which are not modifiable from Remote Timer Control. Parameter Description Range FORCE W 60 FORCE W 80 FORCE W 99 FORCE W 120 FORCE W 150 P.01 Heating request selection 0=Disabled, P.02 Cascade sensor selection 1 or 2=Enabled P.03...

  • Page 45: Checks During Operation

    FORCE W 3.2 Commissioning Checks to be done at first lighting, and after all maintenance operations that invol- ved disconnection from the systems or work on safety devices or parts of the boiler: Before lighting the boiler • Open any on-off valves between the boiler and the systems.

  • Page 46: Maintenance

    FORCE W 3.3 Maintenance IMPORTANT ALL MAINTENANCE WORK AND REPLACEMENTS MUST BE CARRIED OUT BY SKILLED QUALIFIED PERSONNEL. Before carrying out any operation inside the boiler, disconnect the power and close the gas cock upstream. Otherwise there may be a danger of explo- sion, electric shock, suffocation or poisoning.
  • Page 47 FORCE W Opening the front panel Some internal components of the boiler can reach high temperatures able to cause severe burns.Before carrying out any operation, allow these compo- nents to cool or, alternatively, wear appropriate gloves. To open the boiler casing: 1.

  • Page 48: Troubleshooting

    FORCE W 3.4 Troubleshooting Diagnostics The boiler is equipped with an advanced self-diagnosis system. In the case of a boiler fault, the display will light up, indicating the fault code and, in case of connection in cascade, the number of the module.
  • Page 49 FORCE W Fault Fault Possible cause Cure code Sensor damaged DHW sensor fault Wiring shorted Check the wiring or replace the sensor Wiring disconnected Sensor damaged Fume sensor fault Wiring shorted Check the wiring or replace the sensor Wiring disconnected...

  • Page 50: Technical Data And Characteristics

    FORCE W 4. Technical data and characteristics Key of figures cap. 4 "Technical data and characteristics" Gas inlet System delivery System return Heating circulating pump (not supplied) Heating temperature sensor Automatic air vent Gas valve Room thermostat (not supplied) Second room thermostat (not supplied)

  • Page 51: Dimensions And Connections

    62- Side view fig. 63- Top view fig. 64- Bottom view - model FORCE W 60 and FORCE W 80 fig. 65- Bottom view - model FORCE W 99 and FORCE W 120 fig. 66- Bottom view - model FORCE W 150...

  • Page 52: General View

    FORCE W 4.2 General view fig. 67- General view - model FORCE W 60 and FORCE W 80 fig. 68- General view - model FORCE W 99 and FORCE W 120 fig. 69- General view - model FORCE W 150...

  • Page 53: Hydraulic Circuit

    FORCE W 4.3 Hydraulic circuit fig. 70- Hydraulic circuit cod. 3541Q760 - Rev. 00 - 01/2019...

  • Page 54: Technical Data Table

    FORCE W 4.4 Technical data table The column on the right gives the abbreviation used on the data plate. Model FORCE W 60 FORCE W 80 FORCE W 99 FORCE W 120 FORCE W 150 PRODUCT IDENTIFICATION CODES 0MDLAAWA 0MDLCAWA...
  • Page 55 FORCE W 4.5 ErP tables cod. 3541Q760 - Rev. 00 - 01/2019...
  • Page 56 FORCE W cod. 3541Q760 - Rev. 00 - 01/2019...
  • Page 57 FORCE W cod. 3541Q760 - Rev. 00 - 01/2019...
  • Page 58 FORCE W cod. 3541Q760 - Rev. 00 - 01/2019...
  • Page 59 FORCE W cod. 3541Q760 - Rev. 00 - 01/2019...

  • Page 60: Pressure Loss

    FORCE W 4.6 Diagrams Pressure loss fig. 71- Pressure loss diagram - models FORCE W 60 - FORCE W 80 - FORCE W 99 - FORCE W 120 fig. 72- Pressure loss diagram - models FORCE W 150 Delivery - m...

  • Page 61: Wiring Diagrams

    4.7 Wiring diagrams ATTENTION: Remove the jumper on the terminal block before connecting the room thermostat or remote timer control. fig. 73- Wiring diagram - models FORCE W 60 and FORCE W 80 cod. 3541Q760 - Rev. 00 - 01/2019...
  • Page 62 FORCE W fig. 74- Wiring diagram - models FORCE W 99, FORCE W 120 and FORCE W 150 cod. 3541Q760 - Rev. 00 - 01/2019...
  • Page 63 Fabbricato in Italia - Fabricado en Italia Made in Italy...

Table of Contents