FujiFilm FM-DP L Service Manual
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FujiFilm FM-DP L Service Manual

FujiFilm FM-DP L Service Manual

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FM-DP L
Service Manual
MAINTENANCE

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  • Page 1 FM-DP L Service Manual MAINTENANCE...
  • Page 2 3-326, 3-342, 3-348, 3-349, 3-370, 3-384, 4-1, 4-2, 4-4, 4-5, 4-19~4-19.4, 4-29, 4-78, 4-95.1~4-95.3, 4-120~4-121.4, 4-154, 4-158, 4-159, 4-162, 4-163, 5-4, 5-6, 5-10~5-13, 5-17~5-20, 5-23, 5-26~5-32, 5-33.1~5-33.4, 5-35, 5-41, 5-42, 5-45, 5-52, 5-55, 5-60~5-189 006-252-05 FM-DP L Service Manual 06.30.01 FM3040...

  • Page 3: Outline Of Equipment

    • As this sorter has no film removal detection function in each bin, bins cannot be changed even when the maximum storage number has been exceeded. • Films are discharged to the top of the FM-DP L if they do not correspond to the sorting conditions and sorting information set.

  • Page 4: System Configuration

    E-I/F Analog Modality FM-DP L Digital Modality FP3B0202.EPS System configuration example 2 When connecting to a network using FN-PS551. Ethernet E-I/F Modality FN-PS551 Analog Modality FM-DP L E-I/F FP3B0203.EPS 006-252-05 FM-DP L Service Manual H1-2 06.30.01 FM3040...
  • Page 5 System configuration example 4 (*1) When connecting to a network. Ethernet Ethernet (10Base-T/100Base-TX) Modality LAN90A Analog E-I/F Modality FM-DP L Digital E-I/F Modality MF-300L Digital Modality FP3B0205.EPS *1: Main unit software version B03 or later. 006-252-05 FM-DP L Service Manual H1-3 06.30.01 FM3040...

  • Page 6: External View

    Upper right-hand side cover Front cover Lower right-hand side cover FP3F0201.EPS Upper left-hand side cover Upper rear cover Lower rear cover Rear power switch Lower left-hand side cover External device connector FP3F0202.EPS 006-252-01 FM-DP L Service Manual H1-4 06.15.99 FM2514...

  • Page 7: Operation Panel

    H1-5 MAINTENANCE 1. OUTLINE OF EQUIPMENT Operation Panel FP3F0219.EPS Name Name Remote/Local switch Touch panel READY display ERROR display CALL display POWER display TP3F0209.EPS 006-252-01 FM-DP L Service Manual H1-5 06.15.99 FM2514...
  • Page 8 Sorter power LED Bin 1 Front cover Bin 10 Sorter power switch FP3F0S01.EPS Jam removing guide 1 Jam removing guide 4 Control board cover Sorter power unit Power cable connector Interface connector FP3F0S02.EPS 006-252-02 FM-DP L Service Manual H1-6 10.22.99 FM2569...

  • Page 9: Position Of Parts

    Density measurment unit (S) Upper removal unit (A) Transport unit Lower removal unit (B) (Optional) Before-sub- scanning Optical unit comveyor (C) Sub scanning unit (D) Control unit Power supply unit Enclosure (J) FP3F0203.EPS 006-252-02 FM-DP L Service Manual H1-7 10.22.99 FM2569...
  • Page 10 H1-8 MAINTENANCE 1. OUTLINE OF EQUIPMENT 1.4.2 Layout of Rollers Main Body : Grip roller FP3F0204.EPS 006-252-02 FM-DP L Service Manual H1-8 10.22.99 FM2569...
  • Page 11 Changeover guide 1 Bin 10 discharge roller (Upper) Conveyance roller 1 (Left) Bin 10 discharge roller (Lower) Sorter entrance guide (Lower) Changeover guide 10 (Fixed to equipment) Sorter entrance guide (Upper) TP3F0S01.EPS 006-252-02 FM-DP L Service Manual H1-9 10.22.99 FM2569...
  • Page 12 H1-10 MAINTENANCE 1. OUTLINE OF EQUIPMENT 1.4.3 Layout of I/O and Description of Functions Removal Unit 1 Optional lower removal unit Optional lower removal unit FP3F0205.EPS 006-252-02 FM-DP L Service Manual H1-10 10.22.99 FM2569...
  • Page 13 <SUPPLEMENTARY NOTE> The ON of each sensor and switch means the following; • Penetration type sensor: Light-tight state • Reflection type sensor: Film present • Microswitch: Power conducted • Pressure sensor: Film sucked 006-252-02 FM-DP L Service Manual H1-11 10.22.99 FM2569...

  • Page 14: Removal Unit

    Op tio n al lo we r re mo va l u n it MB 1 SO L B1 MB 2 Op t i on a l low e r r em o va l un it FP3F0208.EPS 006-252-02 FM-DP L Service Manual H1-12 10.22.99 FM2569...
  • Page 15 Lower removal MB1 Film removal motor Stepping motor Lower/raises the suction arm unit (B) MB2 Post-removal conveyance Stepping motor Conveys film (Option) motor SOLB1 Tray lock solenoid Linear solenoid Releases tray lock TP3F0204.EPS 006-252-02 FM-DP L Service Manual H1-13 10.22.99 FM2569...
  • Page 16 H1-14 MAINTENANCE 1. OUTLINE OF EQUIPMENT Before-Sub-Scanning Conveyor/Sub Scanning Unit/Transport Unit 1 FP3F0206.EPS 006-252-02 FM-DP L Service Manual H1-14 10.22.99 FM2569...
  • Page 17 When film is at exit of transport sensor unit TP3F0202.EPS <SUPPLEMENTARY NOTE> The ON of each sensor and switch means the following; • Penetration type sensor: Light-tight state • Reflection type sensor: Film present 006-252-02 FM-DP L Service Manual H1-15 10.22.99 FM2569...
  • Page 18 H1-16 MAINTENANCE 1. OUTLINE OF EQUIPMENT Before-Sub-Scanning Conveyor/Sub Scanning Unit/Transport Unit 2 FP3F0209.EPS 006-252-02 FM-DP L Service Manual H1-16 10.22.99 FM2569...
  • Page 19 MD2 Driven grip roller drive motor DC motor Raises/lowers grip roller Transport ME1 Grip drive motor Stepping motor Raises/lowers grip roller unit (E) ME2 Film conveyance motor Stepping motor Conveys film TP3F0205.EPS 006-252-02 FM-DP L Service Manual H1-17 10.22.99 FM2569...
  • Page 20 T P G 6 T H G 4 R a c k 2 T H G 5 R a c k 3 T H G 6 R a c k 4 FP3F0207.EPS 006-252-05 FM-DP L Service Manual H1-18 06.30.01 FM3040...
  • Page 21 Forthed stop switch Remote/reset switching TP3F0203.EPS <SUPPLEMENTARY NOTE> The ON of each sensor and switch means the following; • Penetration type sensor: Light-tight state • Reflection type sensor: Film present • Microswitch: Power conducted 006-252-05 FM-DP L Service Manual H1-19 06.30.01 FM3040...
  • Page 22 M S 1 FA NJ 1 FA NJ 3 HG1 - HG 3 HG 4 H G5 Ra ck 1 R ac k 2 R ack 3 R ac k 4 FP3F0210.EPS 006-252-02 FM-DP L Service Manual H1-20 10.22.99 FM2569...
  • Page 23 FANG2 Density measurement DC fan Cools film unit cooling fan Enclosure (J) FANJ1 I/F board cooling fan DC fan Cools interface boards FANJ3 DRV board cooling fan DC fan Cools DRV board TP3F0206.EPS 006-252-02 FM-DP L Service Manual H1-21 10.22.99 FM2569...
  • Page 24 ON when there is film Film detection sensor 5 Reflection sensor ON when there is film Sorter interlock switch Microswitch ON when connected to FM-DP L Sorter conveyance motor Stepping motor Conveys film SOLT1 Changeover guide solenoid 1 Linear solenoid...
  • Page 25 Power supply board (PSU100/PSU200) Sensor board (SNS11A) Driver board (DRV11A) Operation panel HDD (*) Density measurement unit light-receiving unit (PDD11A) Scanner control board (SCN11A) Density measurement unit light-emitting unit (LED11A) *:Option TP3F0207.EPS 006-252-02 FM-DP L Service Manual H1-23 10.22.99 FM2569...
  • Page 26 Image memory board (Slot 4) (*) Optical transmission interface board (OPR06A) (*) Image memory board (Slot 5) (*) E-I/F board (FIX90A) (*) Expansion DRAM board (*) Network interface board (LAN90A) (*) CPU board (CPU90G) *:Option TP3F0208.EPS 006-252-05 FM-DP L Service Manual H1-24 06.30.01 FM3040...
  • Page 27 FP3F0S04.EPS Symbol Name Function/Remarks SRT11A Sorter control board Performs communication with FM-DP L and control/drive of I/O parts LED lights up when sorter power is ON SRT11B Sorter power LED board Converts AC input power and outputs Sorter power supply unit +24V and +5V DC power TP3F0S02.EPS...

  • Page 28: System Block Diagram

    External remote Scanner board Recording tip detection SCN11A Public Serial Modem controller line Operation Serial controller panel Optical unit Serial Sorter controller SYN LDD Serial controller Density measuring unit Serial controller FP3F0213.EPS 006-252-05 FM-DP L Service Manual H1-26 06.30.01 FM3040...
  • Page 29 H1-27 MAINTENANCE 1. OUTLINE OF EQUIPMENT Sorter Sorter power supply unit SRT11A board AC input Filter +24V SOLT1~SOLT9 Driver ST1~ST5 RS-232C RS-232C Power LED FM-DP L level conversion SRT11B FP3F0S05.EPS 006-252-02 FM-DP L Service Manual H1-27 10.22.99 FM2569...
  • Page 30 H1-28 MAINTENANCE 1. OUTLINE OF EQUIPMENT Image Interface Configuration Diagram FM-DP L (No. 1) OPTICAL TRANSMISSION UNIT TYPE-II (5m) OTM06A HAV90A OPTICAL DATA OPTICAL HD•CS DATA HOST A POWER CONTROL POWER PANEL HOST OPR06A CONTROL RS232C REMOTE PANEL MAIN DIGITAL DATA...
  • Page 31 H1-29 MAINTENANCE 1. OUTLINE OF EQUIPMENT BLANK PAGE 006-252-02 FM-DP L Service Manual H1-29 10.22.99 FM2569...

  • Page 32: Troubleshooting

    Troubleshooting from abnormal images When analyzing malfunctions from abnormal images, refer to "3.2 Troubleshooting from Abnormal Images". Troubleshooting from abnormal operations When analyzing malfunctions from abnormal operations, refer to "3.3 Troubleshooting from Abnormal Operations". 006-252-01 FM-DP L Service Manual H3-1 06.15.99 FM2514...
  • Page 33 For details on error codes, refer to "3.1.3 Error Code Table" for the meaning of the error which has occurred, suspected cause, and remedy. When analyzing an error code, also refer to its detailed code. 006-252-05 FM-DP L Service Manual H3-2 06.30.01 FM3040...
  • Page 34 9 FF XXXXXXXX FFFF Error code File name Command number FD number FP3F0547.EPS Command number (Script in FD_Nox.BAT) 00: FORMAT 10: LOAD 20: STORE 30: RESTORE 40: NEXT 50: LED 60: SEND FF: Undefined command 006-252-04 FM-DP L Service Manual H3-3 03.22.00 FM2742...

  • Page 35: Error Code

    5 : Scanner control system (SCN) 6 : Image processing system 7 : Panel related 9 : Temperature control system (DEV) B : Memory card related C : FD related C, D:Consecutive numbers 006-252-04 FM-DP L Service Manual H3-4 03.22.00 FM2742...
  • Page 36 E : PRT operation error F : Others (Output switching, auto-filming) When starting the equipment 0 : CPU board error 1 : CPU board error 2 : MTH board error Consecutive number 006-252-04 FM-DP L Service Manual H3-5 03.22.00 FM2742...
  • Page 37 SA1 procedure for this error code in "3.1.4 dead-point deviation error did not set to the OPEN. Troubleshooting Flow". SA1/MA1 2-1-A (Upper removal unit - before-sub-scanning conveyor) rotation drive state FP3F0505.EPS 006-252-04 FM-DP L Service Manual H3-6 03.22.00 FM2742...
  • Page 38 1. Check that the LAN board is connected to the 000A analysis error analysis. MTH board correctly. 2. Install the required files. 3. Replace the LAN board. 4. Replace the MTH board. FP3F0548.EPS 006-252-05 FM-DP L Service Manual H3-7 06.30.01 FM3040...
  • Page 39 Tray lock detection position detection Changeover guide side Suction detection position detection Film detection – FFM drive – Grip mechanism home – FFM rotation state – position detection Centering guide home position detection TP3F0501.EPS 006-252-05 FM-DP L Service Manual H3-7.1 06.30.01 FM3040...
  • Page 40 H3-7.2 MAINTENANCE 3. TROUBLESHOOTING BLANK PAGE 006-252-05 FM-DP L Service Manual H3-7.2 06.30.01 FM3040...
  • Page 41 H3-7.3 MAINTENANCE 3. TROUBLESHOOTING BLANK PAGE 006-252-05 FM-DP L Service Manual H3-7.3 06.30.01 FM3040...
  • Page 42 H3-7.4 MAINTENANCE 3. TROUBLESHOOTING BLANK PAGE 006-252-05 FM-DP L Service Manual H3-7.4 06.30.01 FM3040...
  • Page 43 Displays states of sensors when the error occurs. [Bit map] rotation drive state 0 : NG 0 : Stop 1 : OK 1 : Rotating Before-sub-scanning Sub scanning unit Transport unit/Heat development unit conveyor FP3F0509.EPS 006-252-04 FM-DP L Service Manual H3-8 03.22.00 FM2742...
  • Page 44 Displays the measured time if the results of measuring the sub scanning unit grip rotating speed at the speed set previously indicate that the measured time is outside the specification. (Unit:10 msec.) Detailed error code (4-digit hexadecimal display) Measured time (10 msec.) FP3F0510.EPS 006-252-04 FM-DP L Service Manual H3-9 03.22.00 FM2742...

  • Page 45: File Number

    1: Open error 2: Read error 3: Write error 4: Conversion error 5: Line specification error 6: Column specification error 7: Size specification error 8: External file data error A: Data range error 006-252-04 FM-DP L Service Manual H3-10 03.22.00 FM2742...
  • Page 46 The above data is the value before rewriting. • When the BACKUP-RAM is cleared, [0000] is displayed. Detailed error code (2-digit hexadecimal display) High speed mode Low speed down D/A value mode D/A value FP3F0530.EPS 006-252-04 FM-DP L Service Manual H3-11 03.22.00 FM2742...
  • Page 47 Displays the mode, tray number, and sequence number when the error occurs Detailed error code (4-digit hexadecimal display) Fixed Mode/ Sequence tray number Mode Tray Mode (0: During initialization, 1:During normal recording) Tray (0: Tray 1, 1: Tray 2) FP3F0513.EPS 006-252-04 FM-DP L Service Manual H3-12 03.22.00 FM2742...
  • Page 48 Detailed error code Fixed Mode/ Bin number (Decimal) tray 00 when discharging remaining film during initialization Mode Tray Mode (0:During initialization, 1: During normal recording) Tray (0:Tray 1, 1:Tray 2) FP3F0533.EPS 006-252-04 FM-DP L Service Manual H3-13 03.22.00 FM2742...
  • Page 49 When sorter conveyance is canceled Sensor status request/response During M-Utility When compiling detailed error information Motor operation request/response During M-Utility Solenoid operation request/response During M-Utility Motor speed setting request/response During initialization During M-Utility TP3F0503.EPS 006-252-05 FM-DP L Service Manual H3-14 06.30.01 FM3040...
  • Page 50 Because this is the internal control code in software control, it cannot be used for analysis during servicing. No. of registered Pin no. information searched FP3F0534.EPS 2-3-F (No detailed information) Displays the program error or hardware error detected during idling as a fixed value "FFFF". 006-252-04 FM-DP L Service Manual H3-15 03.22.00 FM2742...
  • Page 51 Displays the channel in which the default film size of the channel of the mounted input board does not match the film size set for the tray. Detailed error code Not used 0:Normal/1:Abnormal FP3F0536.EPS 006-252-04 FM-DP L Service Manual H3-16 03.22.00 FM2742...
  • Page 52 Overlapping group information XXZZ 0x75 Exceeded record registration Record registration exceeded XX00 0x76 : Error type YY (Hexadecimal) : Line with error ZZ (Hexadecimal) : Group number of record with error TP3F0504.EPS 006-252-04 FM-DP L Service Manual H3-17 03.22.00 FM2742...
  • Page 53 1: Open error 2: Read error 3: Write error 4: Conversion error 5: Line specification error 6: Column specification error 7: Size specification error 8: External file data error A: Data range error 006-252-04 FM-DP L Service Manual H3-18 03.22.00 FM2742...
  • Page 54 4-1 (Sequence error) Displays the cause of the DSP sequence error. Detailed error code Software analysis information Display Code Details DSP acquisition DSP release Printer Formatter Print buffer number Print buffer number FP3F0549.EPS 006-252-05 FM-DP L Service Manual H3-19 06.30.01 FM3040...
  • Page 55 1: Open error 2: Read error 3: Write error 4: Conversion error 5: Line specification error 6: Column specification error 7: Size specification error 8: External file data error A: Data range error 006-252-05 FM-DP L Service Manual H3-19.1 06.30.01 FM3040...
  • Page 56 H3-19.2 MAINTENANCE 3. TROUBLESHOOTING BLANK PAGE 006-252-05 FM-DP L Service Manual H3-19.2 06.30.01 FM3040...
  • Page 57 H3-19.3 MAINTENANCE 3. TROUBLESHOOTING BLANK PAGE 006-252-05 FM-DP L Service Manual H3-19.3 06.30.01 FM3040...
  • Page 58 H3-19.4 MAINTENANCE 3. TROUBLESHOOTING BLANK PAGE 006-252-05 FM-DP L Service Manual H3-19.4 06.30.01 FM3040...
  • Page 59 200 : Parameter error 201 : BCC check error 202 : Sequence error 203 : Task unregistered error 208 : Parity error 210 : Overrun error 220 : Framing error 240 : Break detected 006-252-04 FM-DP L Service Manual H3-20 03.22.00 FM2742...
  • Page 60 23 : Leading edge search power lower limit error in recording sequence 24 : Leading edge search power upper limit error in utility sequence 25 : Leading edge search power lower limit error in utility sequence 006-252-04 FM-DP L Service Manual H3-21 03.22.00 FM2742...
  • Page 61 31 : Measurement start position detection disabled 32 : Measurement end position detection disabled 40 : Command parameter error 41 : No measured data 42 : Command invalid 50 : Density measurement stopped 006-252-04 FM-DP L Service Manual H3-22 03.22.00 FM2742...
  • Page 62 Error code of OS error code/bus controller device driver error code Pattern number error (Internal error) 8000 Other errors 9000 Other errors (When drawing background) A000 Other errors (When drawing pattern image) FP3F0538.EPS 006-252-04 FM-DP L Service Manual H3-23 03.22.00 FM2742...
  • Page 63 1: Open error 2: Read error 3: Write error 4: Conversion error 5: Line specification error 6: Column specification error 7: Size specification error 8: External file data error A: Data range error 006-252-04 FM-DP L Service Manual H3-24 03.22.00 FM2742...
  • Page 64 Error code defined by driver FP3F0541.EPS 7-B (SIO intermediate task initialization error) Displays the cause of the initialization error of the utility control task. Detailed error code Error code defined by driver FP3F0542.EPS 006-252-04 FM-DP L Service Manual H3-25 03.22.00 FM2742...
  • Page 65 Displays the cause of the error when the parameter file from the memory card could not be read normally. Detailed error code FFFF : Abnormal end (File type error) Others: Error code defined by the memory card driver FP3F0545.EPS 006-252-04 FM-DP L Service Manual FM-DP L Service Manual H3-25.2 H3-25.1 03.22.00 FM2742...
  • Page 66 3: Write error 4: Conversion error 5: Line specification error 6: Column specification error 7: Size specification error 8: External file data error A: Data range error 006-252-04 FM-DP L Service Manual FM-DP L Service Manual H3-25.3 H3-25.2 03.22.00 FM2742...
  • Page 67 Detailed error code (4-digit hexadecimal display) Fixed value Driver status FP3F0524.EPS 9-E (Thermistor disconnection error) Displays the thermistor temperature (A/D value) when the thermistor (THG9, THG10) disconnected. 006-252-04 FM-DP L Service Manual FM-DP L Service Manual H3-25.4 H3-25.3 03.22.00 FM2742...

  • Page 68: Error Code Tables

    H3-25.5 H3-25.4 MAINTENANCE 3. TROUBLESHOOTING 3.1.3 Error Code Tables Names abbreviated in error code tables are as follows. 006-252-04 FM-DP L Service Manual FM-DP L Service Manual H3-25.5 H3-25.4 03.22.00 FM2742...
  • Page 69 Error Code Table (Printer) Detailed Error code Error name Significance Probable cause and remedy information format The memory card is not set properly in the CPU board, or Conveyance system related external file memory card error, CPU board malfunction. Or the data is access error inappropriate or insufficient.
  • Page 70 Detailed Error code Error name Significance Probable cause and remedy information format Attempted to move the tray 2 suction The following motor/sensor/part may be faulty. Correct Tray 2/suction cup unit cup unit to the upper dead-point during according to the troubleshooting procedure for this error code 2-1-B 0224 upper dead-point return...
  • Page 71 Detailed Error code Error name Significance Probable cause and remedy information format Attempted to move the sub scanning uni grip from the home position to the grip The following motor/sensor/part may be faulty. Correct state during initialization in order to according to the troubleshooting procedure for this error code 2-1-C 0238...
  • Page 72 Detailed Error code Error name Significance Probable cause and remedy information format Attempted to move the suction cup unit The following motor/sensor/part may be faulty. Correct to the suction cup rising deceleration Tray 1 according to the troubleshooting procedure for this error code 2-1-A 0252 position after film suction during removal...
  • Page 73 Detailed Error code Error name Significance Probable cause and remedy information format Attempted to move the before-sub- scanning conveyor grip from the grip The following motor/sensor/part may be faulty. Correct release position to the grip state after according to the troubleshooting procedure for this error code 2-1-A 0269 conveying to the sub scanning unit, but...
  • Page 74 Detailed Error code Error name Significance Probable cause and remedy information format Attempted to move to the measurement start position during measurement of the The following motor/sensor/part may be faulty. Correct MD2 high speed drive sub scanning unit grip rotation speed according to the troubleshooting procedure for this error code 2-1-C 0289...
  • Page 75 Detailed Error code Error name Significance Probable cause and remedy information format The following motor/sensor/part may be faulty. Tray 1 Attempted to lock tray 1, but SA7 did Correct according to the troubleshooting procedure for this error 2-1-A 02A0 Lock sensor error not become OPEN.
  • Page 76 Detailed Error code Error name Significance Probable cause and remedy information format Incorrect software installation, malfunction of the memory card, and defects in the vicinity of the CPU on the CPU board. 0330 Failed to start the task of the printer 1.
  • Page 77 Detailed Error code Error name Significance Probable cause and remedy information format Incorrect software installation, malfunction of the memory card, and defects in the vicinity of the CPU on the CPU board. 1. Re-install the software, start up, and read the individual data 0502 Task start error When task doe not exist...
  • Page 78 Detailed Error code Error name Significance Probable cause and remedy information format The leading edge detection signal is not generated. ·Malfunction of the leading edge 1. Check the cable connection. detection board. 2. Check if there is film or foreign object on the leading edge ·Malfunction of the optical unit.
  • Page 79 Detailed Error code Error name Significance Probable cause and remedy information format Defect in the vicinity of the DSP of the IMG board or defect of the memory card. 1. Check that the CPU, IMG, input boards, MTH board related connectors, and image memory board are set to the MTH DSP micro-program 1 The checksum of the DSP micro-...
  • Page 80 Detailed Error code Error name Significance Probable cause and remedy information format Defect in the vicinity of the DSP of the IMG board or defect of the memory card. 1. Check that the CPU, IMG, input boards, MTH board related connectors, and image memory board are set to the MTH DSP density Failed in writing the density measuremen...
  • Page 81 Detailed Error code Error name Significance Probable cause and remedy information format Defect in the vicinity of the DSP of the IMG board. 1. Check that the CPU, IMG, input boards, MTH board related The self-diagnosis of the DSP did not DSP self-diagnosis time- connectors, and image memory board are set to the MTH 0613...
  • Page 82 Detailed Error code Error name Significance Probable cause and remedy information format Defect of the file in the memory card, memory card, or CPU board. 1. Check that the CPU, IMG, input boards, MTH board related Failed in internal recording process connectors, and image memory board are set to the MTH Recording process 061E...
  • Page 83 Detailed Error code Error name Significance Probable cause and remedy information format Defect in the vicinity of the DSP of the IMG board. DSP density 1. Check that the CPU, IMG, input boards, MTH board related measurement Failed in writing to the DSP external connectors, and image memory board are set to the MTH 0652 correction table 2...
  • Page 84 Detailed Error code Error name Significance Probable cause and remedy information format Defect of the operation panel or defect in the vicinity of the operation panel SIO. 1. Check that the operation panel LED and screen display turn on when the power is turned ON. Issued the request command to the 2.
  • Page 85 Detailed Error code Error name Significance Probable cause and remedy information format Incorrect software installation, malfunction of the memory card, and defects in the vicinity of the CPU on the CPU board. 1. Re-install the software, and read the individual data FD. 0709 UCM task start error Utility execution task start error...
  • Page 86 Detailed Error code Error name Significance Probable cause and remedy information format Disconnection of the I/F cable between the SNS board and thermistor, or malfunction of the thermistor or thermistor port of the SNS board. Heater temperature The thermistor 2 (THG2) for heater 1.
  • Page 87 Detailed Error code Error name Significance Probable cause and remedy information format Disconnection of the I/F cable between the SNS board and thermistor, or malfunction of the thermistor or thermistor port of the SNS board. Heater temperature The thermistor 6 (THG6) for heater 1.
  • Page 88 Detailed Error code Error name Significance Probable cause and remedy information format Disconnection of the heater, reset of the heater by the thermal protector, or malfunction of the power supply unit. 1. Check that the connector to the heater, cable to the heater, and connector of the power supply unit are set correctly.
  • Page 89 Detailed Error code Error name Significance Probable cause and remedy information format Disconnection of the heater, reset of the heater by the thermal protector, or malfunction of the power supply unit. 1. Check that the connector to the heater, cable to the heater, and connector of the power supply unit are set correctly.
  • Page 90 Detailed Error code Error name Significance Probable cause and remedy information format Malfunction of the built-in cooling fan, or built-in temperature detection thermistor, malfunction of the heater, or SNS board. 1. Check that the connector to the heater, cable to the heater, and connector of the power supply unit are set correctly.
  • Page 91 Detailed Error code Error name Significance Probable cause and remedy information format Malfunction of the built-in cooling fan, or built-in temperature detection thermistor, malfunction of the heater, or SNS board. 1. Check that the connector to the heater, cable to the heater, and connector of the power supply unit are set correctly.
  • Page 92 Detailed Error code Error name Significance Probable cause and remedy information format Malfunction of the built-in cooling fan, or built-in temperature detection thermistor, malfunction of the heater, or SNS board. 1. Check that the connector to the heater, cable to the heater, and connector of the power supply unit are set correctly.
  • Page 93 Detailed Error code Error name Significance Probable cause and remedy information format Malfunction of the built-in cooling fan, or built-in temperature detection thermistor, malfunction of the heater, or SNS board. 1. Check that the connector to the heater, cable to the heater, and connector of the power supply unit are set correctly.
  • Page 94 Detailed Error code Error name Significance Probable cause and remedy information format Malfunction of the built-in cooling fan, or built-in temperature detection thermistor, malfunction of the heater, or SNS board. 1. Check that the connector to the heater, cable to the heater, and connector of the power supply unit are set correctly.
  • Page 95 Detailed Error code Error name Significance Probable cause and remedy information format Malfunction of the built-in cooling fan, or built-in temperature detection thermistor, malfunction of the heater, or SNS board. 1. Check that the connector to the heater, cable to the heater, and connector of the power supply unit are set correctly.
  • Page 96 Detailed Error code Error name Significance Probable cause and remedy information format Detected noise, disconnection of the I/F cable between the SNS board and thermistor, or malfunction of the thermistor or THG4 thermistor data is abnormal. thermistor port of the SNS board. THG4D/A conversion (Detected abnormal changes in the 1.
  • Page 97 Detailed Error code Error name Significance Probable cause and remedy information format Open the film tray (shutter need not be inserted) and replenish When the film remainder display is 0 or the film. 2-1-A when SA8 could not detect film suction 1201 Film empty If "You need to replenish film.
  • Page 98 Detailed Error code Error name Significance Probable cause and remedy information format Attempted to discharge the film The following motor/sensor/part may be faulty. Correct remaining in tray 2 during initialization, Tray 2 remainder film according to the troubleshooting procedure for this error code 2-1-B 1247 but could not detect the leading edge...
  • Page 99 Detailed Error code Error name Significance Probable cause and remedy information format Attempted to discharge from the before- The following motor/sensor/part may be faulty. Correct sub-scanning conveyor during before- according to the troubleshooting procedure for this error code 2-1-A 1268 SC1 discharge error sub-scanning conveyance, but SC1 did in "3.1.4 Troubleshooting Flow".
  • Page 100 Detailed Error code Error name Significance Probable cause and remedy information format Attempted to discharge from the sub The following motor/sensor/part may be faulty. scanning unit during recording Correct according to the troubleshooting procedure for this 2-1-C 1296 SD1 discharge error conveyance, but the sub scanning unit error code in "3.1.4 Troubleshooting Flow".
  • Page 101 Detailed Error code Error name Significance Probable cause and remedy information format Fault of the sorter unit or in the sorter unit SIO vicinity. 1. Check that the power of the sorter unit is ON. 2. Check that the cable between the sorter unit and CPU board is connected correctly.
  • Page 102 Detailed Error code Error name Significance Probable cause and remedy information format The sorter unit received a message command at the unacceptable timing. Sorter unit detection After initializing the sorter unit again, execute the sorter 12D7 As a result, the desired command cannot 2-3-C invalid command discharge conveyance or utility command.
  • Page 103 Detailed Error code Error name Significance Probable cause and remedy information format Attempted to initialize the sorter, but the sorter unit was found to be already Sorter unit initialization initialized unintentionally. Check the power state of the sorter unit. 12E8 2-3-F disabled error This occurs when the power of the sorter...
  • Page 104 Detailed Error code Error name Significance Probable cause and remedy information format The leading edge detection signal is not generated. ·Malfunction of the leading edge 1. Check the cable connection. detection sensor 2. Check if film or foreign particle exists on the leading edge ·Malfunction of the optical unit (The detection sensor.
  • Page 105 Detailed Error code Error name Significance Probable cause and remedy information format The maximum density of the 24-point density data was below the specified Incorrect data measurement/input. value. (The maximum density is smaller 1. Re-input the 24-point data. Execute correction. than the specified value 0.) Maximum density data 2.
  • Page 106 Detailed Error code Error name Significance Probable cause and remedy information format The data input during the calculation of the automatic density measurement 1. Check if the automatic density check is executed before Automatic density calibration table was faulty. utility is executed. 1536 calibration table None...
  • Page 107 Detailed Error code Error name Significance Probable cause and remedy information format An error was detected in the request for The density measurement unit has not been started. density measurement by the density The connection cable with the density measurement unit is measurement unit.
  • Page 108 Detailed Error code Error name Significance Probable cause and remedy information format SIO middle task density Error was detected during the density measuring data Malfunction of the SIO of the MTH board. 1546 measurement data request by the SIO acquisition response 1.
  • Page 109 Detailed Error code Error name Significance Probable cause and remedy information format FD access error 1. Check if the FD is mounted. A/D conversion data FD Error occurred when saving A/D 1554 2. Check the FD state. Initialization state/capacity/damage None save error conversion data in the FD.
  • Page 110 Detailed Error code Error name Significance Probable cause and remedy information format Processes other than uniformity measurement can be continued If image problems occur, re-do the uniformity measurement. If the error occurs frequently, perform the following check. Defect in the vicinity of the DSP of the IMG board. Uniformity correction Failed to write the uniformity correction 1600...
  • Page 111 Detailed Error code Error name Significance Probable cause and remedy information format The density measurement unit is set into Processes other than uniformity measurement can be continued Uniformity measurement 1604 the state where the uniformity If the image is faulty, , move to the specified position using the start disabled error measurement is disabled.
  • Page 112 Detailed Error code Error name Significance Probable cause and remedy information format Could not write the data in the HD during 1. Check the HD setting. 1A14 HD write error None the HD READ/WRITE test. 2. Replace the HD. Could not read the data in the HD during 1.
  • Page 113 Detailed Error code Error name Significance Probable cause and remedy information format The memory card is not set correctly to the CPU board, or defect of the memory card, defect of the CPU board. Memory card control 1B03 Failed in control of the memory card. 1.
  • Page 114 Detailed Error code Error name Significance Probable cause and remedy information format The memory card is not set correctly to the CPU board, or defect of the memory card, defect of the CPU board. 1. Set the memory card correctly to the CPU board. Check Memory card file write 1B11 Failed in writing file to the memory card.
  • Page 115 Detailed Error code Error name Significance Probable cause and remedy information format The memory card is not set correctly to the CPU board, or defect of the memory card, defect of the CPU board. Failed in reading the memory card 1B22 Memory card read error 1.
  • Page 116 Detailed Error code Error name Significance Probable cause and remedy information format The file in the FD can be opened but not written during WRITE. The file is faulty, or the FD is damaged. 1C03 FD file write error Failed in writing FD file. 1.
  • Page 117 Detailed Error code Error name Significance Probable cause and remedy information format The sector ID and specified IDR 1. Replace with an appropriate FD. 1CE6 FD sector ID error contents did not match in the READ- 2. Replace the FDD. None DIAG results.
  • Page 118 Detailed Error code Error name Significance Probable cause and remedy information format Attempted to switch the changeover The following motor/sensor/part may be faulty. Correct Changeover guide guide plate to the side position during according to the troubleshooting procedure for this error code 2-1-C 2220 neutral position error...
  • Page 119 Detailed Error code Error name Significance Probable cause and remedy information format Attempted to move the transport unit The following motor/sensor/part may be faulty. grip from the home position during Correct according to the troubleshooting procedure for this error 2-1-C 2234 SE1HP deviation error initialization, but SE1 did not become...
  • Page 120 Detailed Error code Error name Significance Probable cause and remedy information format The following motor/sensor/part may be faulty. Failed in film suction during removal at Correct according to the troubleshooting procedure for this error 2-1-A 2250 Tray 1 film suction error tray 1.
  • Page 121 Detailed Error code Error name Significance Probable cause and remedy information format Attempted to set the sub scanning unit The following motor/sensor/part may be faulty. Correct 2272 grip to the entrance/exit grip state during according to the troubleshooting procedure for this error code 2-1-C Sensor state 3 error recording by the sub scanning unit, but...
  • Page 122 Detailed Error code Error name Significance Probable cause and remedy information format Film was found remaining in the density Remainder check measurement unit when presence of Heat development unit Remove the film at the SG2 position of the density 2285 remaining film was checked during 2-1-C 2 remainder film...
  • Page 123 Detailed Error code Error name Significance Probable cause and remedy information format Attempted to set the low speed up mode speed when measuring the sub- 1. Recheck the MD2 rotation speed. scanning unit grip rotation speed, but If the problem occurs again after the above procedure, the MD2 low speed up 22A3 the measured results were outside the...
  • Page 124 Detailed Error code Error name Significance Probable cause and remedy information format This error is most likely to have occurred due to other sorter problems. Check for sorter problems before this error log. •SIO transmission error (12C2) Sorter storage The sorter unit was performing storage 22E7 •SIO reception error (12C3) 2-3-F...
  • Page 125 Detailed Error code Error name Significance Probable cause and remedy information format Defect in the vicinity of the DSP of the IMG board. 1. Check that the CPU, IMG, input boards, MTH board related The DSP image processing 2 start 2615 DSP image processing connectors, and image memory board are set to the MTH...
  • Page 126 Detailed Error code Error name Significance Probable cause and remedy information format Fault of the operation panel and in the operation panel SIP vicinity. 2700 An error has occurred in the operation 1. Check that the operation panel LED lights up and Main unit panel error 10-I panel firmware.
  • Page 127 Detailed Error code Error name Significance Probable cause and remedy information format The I/F cable between the SNS board and thermistor has disconnected, malfunction of the thermistor or thermistor port of the SNS board. Need not be corrected if the image quality is not affected. Disconnection of 1.
  • Page 128 Error Code Table (Formatter) Detailed Error code Error name Significance Probable cause and remedy information format DRAM marching test DRAM check results at start up were Malfunction of the DRAM, CPU board. 0002 None error abnormal. 1. Replace the CPU board. The BACKUP_RAM is uninitialized or malfunctioned.
  • Page 129 Detailed Error code Error name Significance Probable cause and remedy information format FIX board EIF010 The FIX board diagnosis check results at Malfunction of the FIX board. 002B REGISTER R/W test None start up were abnormal. 1. Replace the FIX board. error FIX board LINE The FIX board diagnosis check results at...
  • Page 130 Detailed Error code Error name Significance Probable cause and remedy information format Image transfer error An error occurred while transferring the The MTH board is faulty. 0B01 None (Bus controller error) frame image to the print buffer 1. Replace the MTH board. Expansion DRAM/CPU board defect 1.
  • Page 131 Detailed Error code Error name Significance Probable cause and remedy information format Malfunction of the LAN board or MTH board. 1. Check that the LAN board is connected to the MTH board 0n02 LAN related initialization Verify check error during DPM correctly.
  • Page 132 Detailed Error code Error name Significance Probable cause and remedy information format Malfunction of the input board, or malfunction of the MTH board Succeeded in transferring images from 1. Check that the signal to the input board is normal. Input board error at the 1n13 the input board to the image memory, None...
  • Page 133 Detailed Error code Error name Significance Probable cause and remedy information format Malfunction of the HDD, or malfunction of the MTH board. File comparison error in 1n72 Failed in generating the test pattern. 1. Replace the HDD. None test printing 2 2.
  • Page 134 Detailed Error code Error name Significance Probable cause and remedy information format Faulty DSP of the IMG board. DSP error in character DSP error occurred when executing 17D1 1. Re-output. None transfer character processing 1 by the DSP. 2. Replace the IMG board. Bus controller error A bus controller error occurred when Defect of bus controller of the MTH board.
  • Page 135 Detailed Error code Error name Significance Probable cause and remedy information format Film for changing already output 2n3B Logic conflict occurred once with host Continuable None (Image information change) No print ID for changing 2n3C Logic conflict occurred once with host Continuable None print information...
  • Page 136 Detailed Error code Error name Significance Probable cause and remedy information format Data length error occurred during Data length error during Defect of communication unit of the density measurement unit. 20F3 exchange with the density None SIO reception 1. Replace the density measurement unit. measurement unit.
  • Page 137 Detailed Error code Error name Significance Probable cause and remedy information format Defect in the vicinity of the DSP of the IMG board. 1. Check that the CPU, IMG, input boards, MTH board related 2762 connectors, and image memory board are set to the MTH DSP state error Could not use the DSP.
  • Page 138 Error Code Table (Initial Program Loader) Detailed Error code Error name Significance Probable cause and remedy information format Error detected in the self-diagnosis of Malfunction of the CPU board. 0002 CPU board error None the board. 1. Replace the CPU board. The backup RAM of the CPU board is damaged or DIPSW settings of the CPU board are incorrect.
  • Page 139 Detailed Error code Error name Significance Probable cause and remedy information format Error detected in the self-diagnosis of Malfunction of the SCN board. 00AB SCN board error None the SCN board. 1. Replace the SCN board. Error detected in the self-diagnosis of Malfunction of the SCN board.
  • Page 140 Detailed Error code Error name Significance Probable cause and remedy information format The rotary switch is set to a channel other than Ch5. 1. Set to Ch5. 10C0 SCN board setting error The rotary switch setting is incorrect. None Refer to "4.13 Boards, FDD, HDD Settings, LED Lighting Information".
  • Page 141 Error Code Table (installer) Detailed Error code Error name Significance Probable cause and remedy information format Memory card mount The memory card is not inserted properly. 0001 The memory card cannot be identified. None error 1. Re-insert the memory card. The FD is not inserted properly, or the connector between the FDD and CPU board is disconnected.
  • Page 142 Detailed Error code Error name Significance Probable cause and remedy information format The memory card is not inserted properly, write-protected, or damaged. Memory card media The memory card cannot be accessed 000E 1. After re-inserting the memory card, install again. None error normally.
  • Page 143 Warning Detailed Warning name Significance Probable cause and remedy code information format Command argument 1001 The command argument is incorrect. error The buffer has overflowed inside the 1003 Buffer overflow program. The store command has been 1004 Store cancel canceled. The installation FD setting may be inappropriate.
  • Page 144 Error Code (Network) Main unit software version B03 or later. Detailed Error code Error name Significance Probable cause and remedy information Error occurred during transmission/ Malfunction of the LAN board or MTH board. reception of commands (DPM 1. Check that the LAN board is connected to the MTH board DPM transmission/ communication test request/response, 0000...
  • Page 145 Detailed Error code Error name Significance Probable cause and remedy information Incorrect installation of the protocol processing information files, or malfunction of the LAN board/MTH board. 1. Check that the LAN board is connected to the MTH board Protocol processing Error occurred during protocol 0010 correctly.
  • Page 146 Detailed Error code Error name Significance Probable cause and remedy information Malfunction of the LAN board or MTH board. Error occurred when sending the 1. Check that the LAN board is connected to the MTH board command (PNLUTY information 0080 DPM transmission error correctly.
  • Page 147 Detailed Error code Error name Significance Probable cause and remedy information Error occurred during transmission/reception of commands Malfunction of the LAN board or MTH board. (image data transfer request, image 1. Check that the LAN board is connected to the MTH board data transfer standby notification, image 0100 transmission/reception...
  • Page 148 Detailed Error code Error name Significance Probable cause and remedy information 0F00 Incorrect installation of the APL, or malfunction of the LAN APL load error Failed in loading the APL. 0F05 board/MTH board. 1. Check that the LAN board is connected to the MTH board 0F00 APL checksum error The APL checksum does not match.
  • Page 149 Detailed Error code Error name Significance Probable cause and remedy information Incorrect installation of the optional information files, or Error occurred while referencing or 2090 FLASH ROM error malfunction of the LAN /MTH board. 1007 writing in the FLASH ROM. 1.
  • Page 150 Detailed Error code Error name Significance Probable cause and remedy information Error occurred during tonal/format 2100 DFC error 100A calculation Received a message which does not Message No. is 21F0 Software error (this error essentially does not occur) Illegal message exist from the DPC/DPX.
  • Page 151 Error Codes Detected by Remote Panel Detailed Error code Error name Significance Probable cause and remedy information format If while installing the main body software, stop the alarm and continue. Do not turn off the power supply. If performing operations other Exchange error with than installation, the remote panel, cable connecting the main Main body and remote panel could not...
  • Page 152 H3-89.16 MAINTENANCE 3. TROUBLESHOOTING BLANK PAGE 006-252-05 FM-DP L Service Manual H3-89.16 06.30.01 FM3040...

  • Page 153: Troubleshooting Flow

    (to the upper dead-point) during initialization of the removal unit. Error Related I/O Layout FP3F0B01.EPS Connector Layout for Checking CNA1 CNA3 CNMA1 CNA1 NC COM CNMA1 CNA3 CNA4 CNA4 CN10 CN10 CN16 CN16 FP3F0H01.EPS 006-252-02 FM-DP L Service Manual H3-90 10.22.99 FM2569...
  • Page 154 NFB1 CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G51.EPS 006-252-02 FM-DP L Service Manual H3-91 10.22.99 FM2569...
  • Page 155 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E01.EPS 006-252-05 FM-DP L Service Manual H3-92 06.30.01 FM3040...
  • Page 156 Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace in the Replace SA1. following order. •SNS11A board •DRV11A board FP3F0E02.EPS 006-252-02 FM-DP L Service Manual H3-93 10.22.99 FM2569...
  • Page 157 (to the upper dead-point) during initialization of the removal unit. Error Related I/O Layout M B 1 S B 1 FP3F0B02.EPS Connector Layout for Checking CNB3 CNB1 CNMB1 NC COM CNB1 CNMB1 CNB4 CNB3 CNB4 CN10 CN17 CN10 CN17 FP3F0H02.EPS 006-252-02 FM-DP L Service Manual H3-94 10.22.99 FM2569...
  • Page 158 NFB1 CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G52.EPS 006-252-02 FM-DP L Service Manual H3-95 10.22.99 FM2569...
  • Page 159 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E03.EPS 006-252-05 FM-DP L Service Manual H3-96 06.30.01 FM3040...
  • Page 160 Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace in the Replace SB1. following order. •SNS11A board •DRV11A board FP3F0E04.EPS 006-252-02 FM-DP L Service Manual H3-97 10.22.99 FM2569...
  • Page 161 Abnormal SC2 status when attempted to move the before-sub-scanning conveyor grip from home position (to home position) during initialization. Error Related I/O Layout FP3F0B03.EPS Connector Layout for Checking CNC1 CNC1 CNMC2 CNMC2 SJ2/SJ3 CN18 NC COM CN11 CN18 CN11 FP3F0H03.EPS 006-252-02 FM-DP L Service Manual H3-98 10.22.99 FM2569...
  • Page 162 Error Related System Block Diagram DRV11A PSU100/PSU200 +24VD +24VD BEFORE-SUB-SCANNING CONVEYOR CN18 CNMC2 CNMA1 SNS11A CN11 CNA1 NFB1 CN11: Connector which is difficult to measure alone by one person due to its remote distance. FP3F0G53.EPS 006-252-02 FM-DP L Service Manual H3-99 10.22.99 FM2569...
  • Page 163 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E05.EPS 006-252-05 FM-DP L Service Manual H3-100 06.30.01 FM3040...
  • Page 164 Check connector connection, cable conduction, and connector pins. Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace SNS11A Replace SC2. board. FP3F0E06.EPS 006-252-02 FM-DP L Service Manual H3-101 10.22.99 FM2569...
  • Page 165 Abnormal SC3 status when attempted to move the centering mechanism from home position (to home position) during initialization. Error Related I/O Layout FP3F0B04.EPS Connector Layout for Checking CNC1 CNC1 CNMC3 CNMC3 SJ2/SJ3 CN18 NC COM CN11 CN11 CN18 FP3F0H04.EPS 006-252-02 FM-DP L Service Manual H3-102 10.22.99 FM2569...
  • Page 166 Error Related System Block Diagram DRV11A PSU100/PSU200 +24VD +24VD BEFORE-SUB-SCANNING CONVEYOR CN18 CNMC3 SNS11A CN11 CNC1 NFB1 CN11: Connector which is difficult to measure alone by one person due to its remote distance. FP3F0G54.EPS 006-252-02 FM-DP L Service Manual H3-103 10.22.99 FM2569...
  • Page 167 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E07.EPS 006-252-05 FM-DP L Service Manual H3-104 06.30.01 FM3040...
  • Page 168 Check connector connection, cable conduction, and connector pins. Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace SNS11A Replace SC3. board. FP3F0E08.EPS 006-252-02 FM-DP L Service Manual H3-105 10.22.99 FM2569...
  • Page 169 Sensor state 1 error (*1) *1: Main unit software version B02 or later. Cause The SD2 or SD3 state was abnormal when moving the sub scanning unit grip roller during initialization. Error Related I/O Layout FP3F0B05.EPS 006-252-05 FM-DP L Service Manual H3-106 06.30.01 FM3040...
  • Page 170 DRV11A +24VA SUB SCANNING UNIT CND3 CNMD2 CN14 NFB2 +15VM RELAY SNS11A CN11 CNC1 NFB1 CN11: Connector which is difficult to measure alone by one person due to its remote distance. FP3F0G55.EPS 006-252-05 FM-DP L Service Manual H3-107 06.30.01 FM3040...
  • Page 171 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E09.EPS 006-252-05 FM-DP L Service Manual H3-108 06.30.01 FM3040...
  • Page 172 Repair or replace. Does error occur again? Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace SNS11A Replace SD2/SD3. Check again. board. FP3F0E10.EPS 006-252-02 FM-DP L Service Manual H3-109 10.22.99 FM2569...
  • Page 173 The SD2 or SD3 state was abnormal when moving the sub scanning unit grip roller to the home position in the measurement of the MD2 rotation speed during initialization. Error Related I/O Layout FP3F0B05.EPS 006-252-05 FM-DP L Service Manual H3-110 06.30.01 FM3040...
  • Page 174 DRV11A +24VA SUB SCANNING UNIT CND3 CNMD2 CN14 NFB2 +15VM RELAY SNS11A CN11 CNC1 NFB1 CN11: Connector which is difficult to measure alone by one person due to its remote distance. FP3F0G56.EPS 006-252-05 FM-DP L Service Manual H3-111 06.30.01 FM3040...
  • Page 175 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E11.EPS 006-252-05 FM-DP L Service Manual H3-112 06.30.01 FM3040...
  • Page 176 Repair or replace. Does error occur again? Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace SNS11A Replace SD2/SD3. Check again. board. FP3F0E12.EPS 006-252-02 FM-DP L Service Manual H3-113 10.22.99 FM2569...
  • Page 177 The SE1 state was abnormal when moving the transport unit grip from the home position (to home position) during initialization. Error Related I/O Layout FP3F0B08.EPS Connector Layout for Checking CNME1 CNE1 CNME1 CNE1 CN11 SJ2/SJ3 NC COM CN19 CN19 CN11 FP3F0H07.EPS 006-252-02 FM-DP L Service Manual H3-114 10.22.99 FM2569...

  • Page 178: Transport Unit

    CNE1 NFB1 CN19: Connector which is difficult to measure alone by one person due to its remote distance. CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G57.EPS 006-252-02 FM-DP L Service Manual H3-115 10.22.99 FM2569...
  • Page 179 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E15.EPS 006-252-05 FM-DP L Service Manual H3-116 06.30.01 FM3040...
  • Page 180 Check connector connection, cable conduction, and connector pins. Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace SNS11A Replace SE1. board. FP3F0E16.EPS 006-252-02 FM-DP L Service Manual H3-117 10.22.99 FM2569...
  • Page 181 1. Error Related I/O Layout FP3F0B09.EPS Connector Layout for Checking CNA3 CNA1 CNA2 CNA1 NC COM CNA2 CNMA1 CNA3 CNA4 CNA4 CN10 CN10 CNMA1 CN16 CN16 FP3F0H08.EPS 006-252-02 FM-DP L Service Manual H3-118 10.22.99 FM2569...
  • Page 182 NFB1 CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G58.EPS 006-252-02 FM-DP L Service Manual H3-119 10.22.99 FM2569...
  • Page 183 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E17.EPS 006-252-05 FM-DP L Service Manual H3-120 06.30.01 FM3040...
  • Page 184 Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace in the Replace SA3. following order. •SNS11A board •DRV11A board FP3F0E18.EPS 006-252-02 FM-DP L Service Manual H3-121 10.22.99 FM2569...
  • Page 185 1. Error Related I/O Layout FP3F0B11.EPS Connector Layout for Checking CNA1 CNA3 CNMA1 CNA1 NC COM CNMA1 CNA3 CNA4 CNA4 CN10 CN10 CN16 CN16 FP3F0H09.EPS 006-252-02 FM-DP L Service Manual H3-122 10.22.99 FM2569...
  • Page 186 NFB1 CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G59.EPS 006-252-02 FM-DP L Service Manual H3-123 10.22.99 FM2569...
  • Page 187 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E23.EPS 006-252-05 FM-DP L Service Manual H3-124 06.30.01 FM3040...
  • Page 188 Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace in the Replace SA2. following order. •SNS11A board •DRV11A board FP3F0E24.EPS 006-252-02 FM-DP L Service Manual H3-125 10.22.99 FM2569...
  • Page 189 Error Related I/O Layout FP3F0B01.EPS Connector Layout for Checking CNA3 CNA1 CNMA1 CNA1 NC COM CNMA1 CNA3 CNA4 CNA4 CN10 CN10 CN16 CN16 FP3F0H10.EPS 006-252-02 FM-DP L Service Manual H3-126 10.22.99 FM2569...
  • Page 190 NFB1 CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G60.EPS 006-252-02 FM-DP L Service Manual H3-127 10.22.99 FM2569...
  • Page 191 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E19.EPS 006-252-05 FM-DP L Service Manual H3-128 06.30.01 FM3040...
  • Page 192 Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace in the Replace SA1. following order. •SNS11A board •DRV11A board FP3F0E20.EPS 006-252-02 FM-DP L Service Manual H3-129 10.22.99 FM2569...
  • Page 193 2. Error Related I/O Layout FP3F0B10.EPS Connector Layout for Checking CNB3 CNB1 CNB2 CNB1 NC COM CNB2 CNMB1 CNB4 CNB3 CNB4 CNMB1 CN10 CN10 CN17 CN17 FP3F0H11.EPS 006-252-02 FM-DP L Service Manual H3-130 10.22.99 FM2569...
  • Page 194 NFB1 CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G61.EPS 006-252-02 FM-DP L Service Manual H3-131 10.22.99 FM2569...
  • Page 195 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E21.EPS 006-252-05 FM-DP L Service Manual H3-132 06.30.01 FM3040...
  • Page 196 Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace in the Replace SB3. following order. •SNS11A board •DRV11A board FP3F0E22.EPS 006-252-02 FM-DP L Service Manual H3-133 10.22.99 FM2569...
  • Page 197 2. Error Related I/O Layout FP3F0B12.EPS Connector Layout for Checking CNB3 CNB1 CNMB1 CNB1 NC COM CNMB1 CNB4 CNB3 CNB4 CN10 CN17 CN10 CN17 FP3F0H12.EPS 006-252-02 FM-DP L Service Manual H3-134 10.22.99 FM2569...
  • Page 198 NFB1 CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G62.EPS 006-252-02 FM-DP L Service Manual H3-135 10.22.99 FM2569...
  • Page 199 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E25.EPS 006-252-05 FM-DP L Service Manual H3-136 06.30.01 FM3040...
  • Page 200 Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace in the Replace SB2. following order. •SNS11A board •DRV11A board FP3F0E26.EPS 006-252-02 FM-DP L Service Manual H3-137 10.22.99 FM2569...
  • Page 201 Error Related I/O Layout M B 1 S B 1 FP3F0B02.EPS Connector Layout for Checking CNB3 CNB1 CNMB1 NC COM CNB1 CNMB1 CNB4 CNB3 CNB4 CN10 CN17 CN10 CN17 FP3F0H13.EPS 006-252-02 FM-DP L Service Manual H3-138 10.22.99 FM2569...
  • Page 202 CN9, CN17 : Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G63.EPS 006-252-02 FM-DP L Service Manual H3-139 10.22.99 FM2569...
  • Page 203 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E27.EPS 006-252-05 FM-DP L Service Manual H3-140 06.30.01 FM3040...
  • Page 204 Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace in the Replace SB1. following order. •SNS11A board •DRV11A board FP3F0E28.EPS 006-252-02 FM-DP L Service Manual H3-141 10.22.99 FM2569...
  • Page 205 The SC3 state was abnormal when moving the centering mechanism to the home position after centering during film conveyance. Error Related I/O Layout FP3F0B04.EPS Connector Layout for Checking CNC1 CNC1 CNMC3 CNMC3 SJ2/SJ3 CN18 NC COM CN11 CN11 CN18 FP3F0H14.EPS 006-252-02 FM-DP L Service Manual H3-142 10.22.99 FM2569...
  • Page 206 Error Related System Block Diagram DRV11A PSU100/PSU200 +24VD +24VD BEFORE-SUB-SCANNING CONVEYOR CN18 CNMC3 SNS11A CN11 CNC1 NFB1 CN11: Connector which is difficult to measure alone by one person due to its remote distance. FP3F0G64.EPS 006-252-02 FM-DP L Service Manual H3-143 10.22.99 FM2569...
  • Page 207 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E31.EPS 006-252-05 FM-DP L Service Manual H3-144 06.30.01 FM3040...
  • Page 208 Check connector connection, cable conduction, and connector pins. Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace SNS11A Replace SC3. board. FP3F0E32.EPS 006-252-02 FM-DP L Service Manual H3-145 10.22.99 FM2569...
  • Page 209 (0267: After centering) (0269: After film release) Error Related I/O Layout FP3F0B03.EPS Connector Layout for Checking CNC1 CNC1 CNMC2 CNMC2 SJ2/SJ3 CN18 NC COM CN11 CN18 CN11 FP3F0H15.EPS 006-252-02 FM-DP L Service Manual H3-146 10.22.99 FM2569...
  • Page 210 Error Related System Block Diagram DRV11A PSU100/PSU200 +24VD +24VD BEFORE-SUB-SCANNING CONVEYOR CN18 CNMC2 CNMA1 SNS11A CN11 CNA1 NFB1 CN11: Connector which is difficult to measure alone by one person due to its remote distance. FP3F0G65.EPS 006-252-02 FM-DP L Service Manual H3-147 10.22.99 FM2569...
  • Page 211 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E29.EPS 006-252-05 FM-DP L Service Manual H3-148 06.30.01 FM3040...
  • Page 212 Check connector connection, cable conduction, and connector pins. Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace SNS11A Replace SC2. board. FP3F0E30.EPS 006-252-02 FM-DP L Service Manual H3-149 10.22.99 FM2569...
  • Page 213 Sensor state 1 error (*1) *1: Main unit software version B02 or later. Cause The SD2 or SD3 state was abnormal when moving the sub scanning grip roller during film conveyance. Error Related I/O Layout FP3F0B06.EPS 006-252-05 FM-DP L Service Manual H3-150 06.30.01 FM3040...
  • Page 214 PSU100/PSU200 +24VA SUB SCANNING UNIT CNMD2 CN14 CND3 NFB2 +15VM RELAY SNS11A CNC1 CN11 NFB1 CN11: Connector which is difficult to measure alone by one person due to its remote distance. FP3F0G66.EPS 006-252-05 FM-DP L Service Manual H3-151 06.30.01 FM3040...
  • Page 215 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E13.EPS 006-252-05 FM-DP L Service Manual H3-152 06.30.01 FM3040...
  • Page 216 Repair or replace. Does error occur again? Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace SNS11A Replace SD2/SD3. Check again. board. FP3F0E14.EPS 006-252-02 FM-DP L Service Manual H3-153 10.22.99 FM2569...
  • Page 217 (to the home position) during initialization. Error Related I/O Layout M E 1 S E 1 FP3F0B08.EPS Connector Layout for Checking CNME1 CNE1 CNME1 CNE1 CN11 SJ2/SJ3 NC COM CN19 CN19 CN11 FP3F0H17.EPS 006-252-02 FM-DP L Service Manual H3-154 10.22.99 FM2569...

  • Page 218: Transport Unit

    CNE1 NFB1 CN19: Connector which is difficult to measure alone by one person due to its remote distance. CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G67.EPS 006-252-02 FM-DP L Service Manual H3-155 10.22.99 FM2569...
  • Page 219 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E33.EPS 006-252-05 FM-DP L Service Manual H3-156 06.30.01 FM3040...
  • Page 220 Check connector connection, cable conduction, and connector pins. Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace SNS11A Replace SE1. board. FP3F0E34.EPS 006-252-02 FM-DP L Service Manual H3-157 10.22.99 FM2569...
  • Page 221 The SA7 state was abnormal when releasing the tray 1 lock (when locking). Error Related I/O Layout SOLA1 FP3F0B13.EPS Connector Layout for Checking CNSOLA1 CNA3 CNA1 CNSOLA1 NC COM CNA1 CNA3 CNA4 CNA4 CN10 CN10 CN16 CN16 FP3F0H18.EPS 006-252-02 FM-DP L Service Manual H3-158 10.22.99 FM2569...
  • Page 222 CNA1 NFB1 CN9: Connector which is difficult to measure alone by one person due to its remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G68.EPS 006-252-02 FM-DP L Service Manual H3-159 10.22.99 FM2569...
  • Page 223 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E35.EPS 006-252-05 FM-DP L Service Manual H3-160 06.30.01 FM3040...
  • Page 224 Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace in the Replace SA7. following order. • SNS11A board • DRV11A board FP3F0E36.EPS 006-252-02 FM-DP L Service Manual H3-161 10.22.99 FM2569...
  • Page 225 The SB7 state was abnormal when releasing the tray 2 lock (when locking). Error Related I/O Layout SOLB1 FP3F0B14.EPS Connector Layout for Checking CNB3 CNB1 CNSOLB1 CNSOLB1 NC COM CNB1 CNB4 CNB3 CNB4 CN10 CN17 CN10 CN17 FP3F0H19.EPS 006-252-02 FM-DP L Service Manual H3-162 10.22.99 FM2569...
  • Page 226 CNB1 NFB1 CN9: Connector which is difficult to measure alone by one person due to its remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G69.EPS 006-252-02 FM-DP L Service Manual H3-163 10.22.99 FM2569...
  • Page 227 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E37.EPS 006-252-05 FM-DP L Service Manual H3-164 06.30.01 FM3040...
  • Page 228 Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace in the Replace SB7. following order. • SNS11A board • DRV11A board FP3F0E38.EPS 006-252-02 FM-DP L Service Manual H3-165 10.22.99 FM2569...
  • Page 229 Abnormal SA2 status when raising the suction cup arm to the suction cup rising deceleration position during removal initialization. Error Related I/O Layout FP3F0B11.EPS Connector Layout for Checking CNA1 CNA3 CNMA1 CNA1 NC COM CNMA1 CNA3 CNA4 CNA4 CN10 CN10 CN16 CN16 FP3F0H20.EPS 006-252-02 FM-DP L Service Manual H3-166 10.22.99 FM2569...
  • Page 230 NFB1 CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G70.EPS 006-252-02 FM-DP L Service Manual H3-167 10.22.99 FM2569...
  • Page 231 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E39.EPS 006-252-05 FM-DP L Service Manual H3-168 06.30.01 FM3040...
  • Page 232 Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace in the Replace SA2. following order. •SNS11A board •DRV11A board FP3F0E40.EPS 006-252-02 FM-DP L Service Manual H3-169 10.22.99 FM2569...
  • Page 233 Abnormal SB2 status when raising the suction cup arm to the suction cup rising deceleration position during removal initialization. Error Related I/O Layout FP3F0B12.EPS Connector Layout for Checking CNB3 CNB1 CNMB1 CNB1 NC COM CNMB1 CNB4 CNB3 CNB4 CN10 CN17 CN10 CN17 FP3F0H21.EPS 006-252-02 FM-DP L Service Manual H3-170 10.22.99 FM2569...
  • Page 234 NFB1 CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G71.EPS 006-252-02 FM-DP L Service Manual H3-171 10.22.99 FM2569...
  • Page 235 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E41.EPS 006-252-05 FM-DP L Service Manual H3-172 06.30.01 FM3040...
  • Page 236 Repair or replace. Check again. Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace in the Replace SB2. following order. •SNS11A board •DRV11A board FP3F0E42.EPS 006-252-02 FM-DP L Service Manual H3-173 10.22.99 FM2569...
  • Page 237 T H G 6 R a c k 3 R a c k 4 F A N G 1 FP3F0B18.EPS Connector Layout for Checking\ CNG4 CNG2 S J 1 NC COM CNTHG1 CNHG1 FP3F0H22.EPS 006-252-02 FM-DP L Service Manual H3-174 10.22.99 FM2569...
  • Page 238 CN2, CN3, CN8: Connectors which are difficult to measure alone by one person due to their remote distance. CNG2, CNG4: Connector which is difficult to measure using the tester probe (too thick). FP3F0G72.EPS 006-252-02 FM-DP L Service Manual H3-175 10.22.99 FM2569...
  • Page 239 Is AC voltage to heater output Refer to "3.5 Troubleshooting normally? Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E43.EPS 006-252-02 FM-DP L Service Manual H3-176 10.22.99 FM2569...
  • Page 240 M-Utility. Repair or replace. Is thermistor normal? Does error occur again? Measure resistance between both terminals of thermistor. Refer to "3.5 Troubleshooting Reference". Replace SNS11A Replace thermistor. Check again. board. FP3F0E44.EPS 006-252-02 FM-DP L Service Manual H3-177 10.22.99 FM2569...
  • Page 241 Error Related I/O Layout HG1-HG3 THG1-THG3 THG4 THG5 Rack 1 Rack 2 THG6 Rack 3 Rack 4 FANG1 FP3F0B17.EPS Connector Layout for Checking CNG2 CNFANG1 CNFANG2 NC COM CNFANG1/CNFANG2 CNTHG1 CNHG1 CN15 CN15 FP3F0H23.EPS 006-252-02 FM-DP L Service Manual H3-178 10.22.99 FM2569...
  • Page 242 THG10 CN15, CN8: Connectors which are difficult to measure alone by one person due to their remote distance. CNG2: Connector which is difficult to measure using the tester probe (too thick). FP3F0G73.EPS 006-252-02 FM-DP L Service Manual H3-179 10.22.99 FM2569...
  • Page 243 M-Utility. Repair or replace. Is thermistor normal? Does error occur again? Measure resistance between both terminals of thermistor. Refer to "3.5 Trouble shooting Reference". Replace SNS11A Replace thermistor. Check again. board. FP3F0E45.EPS 006-252-05 FM-DP L Service Manual H3-180 06.30.01 FM3040...
  • Page 244 H3-181 MAINTENANCE 3. TROUBLESHOOTING BLANK PAGE 006-252-02 FM-DP L Service Manual H3-181 10.22.99 FM2569...
  • Page 245 Error Related I/O Layout HG1-HG3 THG1-THG3 THG4 THG5 Rack 1 Rack 2 THG6 Rack 3 Rack 4 FANG1 FP3F0B17.EPS Connector Layout for Checking CNG2 CNFANG1 CNFANG2 NC COM CNFANG1/CNFANG2 CNTHG1 CNHG1 CN15 CN15 FP3F0H24.EPS 006-252-02 FM-DP L Service Manual H3-182 10.22.99 FM2569...
  • Page 246 THG10 CN15, CN8: Connectors which are difficult to measure alone by one person due to their remote distance. CNG2: Connector which is difficult to measure using the tester probe (too thick). FP3F0G74.EPS 006-252-02 FM-DP L Service Manual H3-183 10.22.99 FM2569...
  • Page 247 M-Utility. Repair or replace. Is thermistor normal? Does error occur again? Measure resistance between both terminals of thermistor. Refer to "3.5 Trouble shooting Reference". Replace SNS11A Replace thermistor. Check again. board. FP3F0E46.EPS 006-252-05 FM-DP L Service Manual H3-184 06.30.01 FM3040...
  • Page 248 H3-185 MAINTENANCE 3. TROUBLESHOOTING BLANK PAGE 006-252-02 FM-DP L Service Manual H3-185 10.22.99 FM2569...
  • Page 249 THG1-THG3 THG4 THG5 Rack 1 Rack 2 THG6 Rack 3 Rack 4 FANG1 FP3F0B17.EPS Connector Layout for Checking CNG2 CNFANG1 CNFANG2 NC COM CNFANG1/CNFANG2 S J 1 CNTHG1 CNHG1 CN15 CN15 FP3F0H25.EPS 006-252-02 FM-DP L Service Manual H3-186 10.22.99 FM2569...
  • Page 250 THG10 CN15, CN8: Connectors which are difficult to measure alone by one person due to their remote distance. CNG2: Connector which is difficult to measure using the tester probe (too thick). FP3F0G75.EPS 006-252-02 FM-DP L Service Manual H3-187 10.22.99 FM2569...
  • Page 251 M-Utility. Repair or replace. Is thermistor normal? Does error occur again? Measure resistance between both terminals of thermistor. Refer to "3.5 Trouble shooting Reference". Replace SNS11A Replace thermistor. Check again. board. FP3F0E47.EPS 006-252-05 FM-DP L Service Manual H3-188 06.30.01 FM3040...
  • Page 252 H3-189 MAINTENANCE 3. TROUBLESHOOTING BLANK PAGE 006-252-02 FM-DP L Service Manual H3-189 10.22.99 FM2569...
  • Page 253 Film remainder display is “0”. Or SA8 did not turn ON even when film remainder display is not “0”. Error Related I/O Layout SvA1 FP3F0B28.EPS Connector Layout for Checking CNA1 CNPA1/CNSVA1 CNA3 CNA1 NC COM CNPA1 CNSVA1 CNA3 CNA4 CNA4 CN10 CN10 CN16 CN16 FP3F0H47.EPS 006-252-02 FM-DP L Service Manual H3-190 10.22.99 FM2569...
  • Page 254 NFB1 CN9 : Connector which is difficult to measure alone by one person due to its remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G97.EPS 006-252-02 FM-DP L Service Manual H3-191 10.22.99 FM2569...
  • Page 255 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E97.EPS 006-252-05 FM-DP L Service Manual H3-192 06.30.01 FM3040...
  • Page 256 Refer to "4.5.13 Adjusting the SA3/SB3 Attaching Positions". Are suction cup, hose, and joint Reattach or replace. normal? Replace in the following order. • SA8 • SNS11A board • DRV11A board FP3F0E98.EPS 006-252-02 FM-DP L Service Manual H3-193 10.22.99 FM2569...
  • Page 257 SG1 did not turn ON by the film leading edge when discharging film remaining in the heat development unit during initialization. Error Related I/O Layout FP3F0B21.EPS Connector Layout for Checking CNMG1 CNG1 CNG3 CN11 CNG3 CNG1 SJ 1 CNMG1 NC COM CN15 CN15 CN11 FP3F0H27.EPS 006-252-02 FM-DP L Service Manual H3-194 10.22.99 FM2569...

  • Page 258: Heat Development Unit

    CNG1 NFB1 CN15: Connectors which are difficult to measure alone by one person due to their remote distance. CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G77.EPS 006-252-02 FM-DP L Service Manual H3-195 10.22.99 FM2569...
  • Page 259 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E51.EPS 006-252-05 FM-DP L Service Manual H3-196 06.30.01 FM3040...
  • Page 260 [Check Mechanism] of M-Utility. Repair or replace. Is sensor normal? Does error occur again? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace SNS11A Replace SG1. Check again. board FP3F0E52.EPS 006-252-02 FM-DP L Service Manual H3-197 10.22.99 FM2569...
  • Page 261 SG2 did not turn OFF when discharging film remaining in the heat development unit during initialization. Error Related I/O Layout FP3F0B22.EPS Connector Layout for Checking CNMG1 CNG1 CNG3 CN11 CNG3 CNG1 CNMG1 NC COM CN15 CN15 CN11 FP3F0H28.EPS 006-252-02 FM-DP L Service Manual H3-198 10.22.99 FM2569...
  • Page 262 CNG1 NFB1 CN15: Connectors which are difficult to measure alone by one person due to their remote distance. CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G78.EPS 006-252-02 FM-DP L Service Manual H3-199 10.22.99 FM2569...
  • Page 263 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E53.EPS 006-252-05 FM-DP L Service Manual H3-200 06.30.01 FM3040...
  • Page 264 Is sensor normal? Does error occur again? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Convey several films and check conveyance state. Replace SNS11A Replace SG2. Check again. board FP3F0E54.EPS 006-252-02 FM-DP L Service Manual H3-201 10.22.99 FM2569...
  • Page 265 Error Related I/O Layout FP3F0B23.EPS Connector Layout for Checking CNB3 CNE1 NC COM CNME2 CNB3 CNE1 CND2 CND1 CN11 CN13 CN12 CND2 CNME2 SJ2/SJ3 CND1 NC COM CN13 CN11 CN12 FP3F0H29.EPS 006-252-02 FM-DP L Service Manual H3-202 10.22.99 FM2569...

  • Page 266: Sub Scanning Unit

    NFB1 CN9, CN19: CConnectors which are difficult to measure alone by one person due to their remote distance. CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G79.EPS 006-252-02 FM-DP L Service Manual H3-203 10.22.99 FM2569...
  • Page 267 • Grip roller, conveyance roller Are cables normal? • Biting of foreign particles Check connector connection, cable conduction, and connector pins. Repair or replace. Replace in the following order. • MD1 • DRV11A board FP3F0E55.EPS 006-252-05 FM-DP L Service Manual H3-204 06.30.01 FM3040...
  • Page 268 Does error occur again? Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Convey several films and check conveyance state. Replace SNS11A Replace SE3. Check again. board. FP3F0E56.EPS 006-252-02 FM-DP L Service Manual H3-205 10.22.99 FM2569...
  • Page 269 MA 2 M C 1 S C1 FP3F0B24.EPS Connector Layout for Checking CNA3 NC COM CNMA2 CNA3 CNMA2 CNC1 CNMC1 CN11 CNMC1 CN18 CNC1 CN16 CN11 CN18 SJ2/SJ3 NC COM CN16 FP3F0H30.EPS 006-252-02 FM-DP L Service Manual H3-206 10.22.99 FM2569...
  • Page 270 NFB1 CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance. CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G80.EPS 006-252-02 FM-DP L Service Manual H3-207 10.22.99 FM2569...
  • Page 271 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E57.EPS 006-252-05 FM-DP L Service Manual H3-208 06.30.01 FM3040...
  • Page 272 Does error occur again? Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Convey several films and check conveyance state. Replace SNS11A Replace SC1. Check again. board. FP3F0E58.EPS 006-252-02 FM-DP L Service Manual H3-209 10.22.99 FM2569...
  • Page 273 SA4 did not turn OFF when discharging film remaining in the upper removal unit during initialization. Error Related I/O Layout FP3F0B25.EPS Connector Layout for Checking CNA3 CNA1 CNA2 NC COM CNMA2 CNA3 CNMA2 CNA2 CNMC1 CN10 CNMC1 CN18 CN16 CN10 CN18 SJ2/SJ3 NC COM CN16 FP3F0H31.EPS 006-252-02 FM-DP L Service Manual H3-210 10.22.99 FM2569...
  • Page 274 NFB1 CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G81.EPS 006-252-02 FM-DP L Service Manual H3-211 10.22.99 FM2569...
  • Page 275 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E59.EPS 006-252-05 FM-DP L Service Manual H3-212 06.30.01 FM3040...
  • Page 276 Does error occur again? Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Convey several films and check conveyance state. Replace SNS11A Replace SA4. Check again. board. FP3F0E60.EPS 006-252-02 FM-DP L Service Manual H3-213 10.22.99 FM2569...
  • Page 277 MB 2 M C 1 S C 1 FP3F0B26.EPS Connector Layout for Checking CNB3 NC COM CNMB2 CNB3 CNMB2 CNC1 CNMC1 CN11 CNMC1 CN16 CNC1 CN17 CN11 CN16 SJ2/SJ3 NC COM CN17 FP3F0H32.EPS 006-252-02 FM-DP L Service Manual H3-214 10.22.99 FM2569...
  • Page 278 NFB1 CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance. CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G82.EPS 006-252-02 FM-DP L Service Manual H3-215 10.22.99 FM2569...
  • Page 279 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E61.EPS 006-252-05 FM-DP L Service Manual H3-216 06.30.01 FM3040...
  • Page 280 Is sensor normal? Replace with same sensor and check. Does error occur again? Refer to "3.5 Troubleshooting Reference". Convey several films, and check conveyance state. Replace SNS11A Replace SC1. Check again. board. FP3F0E62.EPS 006-252-02 FM-DP L Service Manual H3-217 10.22.99 FM2569...
  • Page 281 SB4 did not turn OFF when discharging film remaining in the lower removal unit during initialization. Error Related I/O Layout FP3F0B27.EPS Connector Layout for Checking CNB3 CNB1 NC COM CNB2 CNMB2 CNB3 CNMB2 CNMC2 CNB2 CN10 CNMC2 CN18 CN17 CN10 CN18 SJ2/SJ3 NC COM CN17 FP3F0H33.EPS 006-252-02 FM-DP L Service Manual H3-218 10.22.99 FM2569...
  • Page 282 NFB1 CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance. CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G83.EPS 006-252-02 FM-DP L Service Manual H3-219 10.22.99 FM2569...
  • Page 283 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E63.EPS 006-252-05 FM-DP L Service Manual H3-220 06.30.01 FM3040...
  • Page 284 Does error occur again? Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Convey several films and check conveyance state. Replace SNS11A Replace SB4. Check again. board. FP3F0E64.EPS 006-252-02 FM-DP L Service Manual H3-221 10.22.99 FM2569...
  • Page 285 Error Related I/O Layout SvA1 FP3F0B28.EPS Connector Layout for Checking CNA1 CNPA1/CNSVA1 CNA3 CNA1 NC COM CNPA1 CNSVA1 CNA3 CNA4 CNA4 CN10 CN10 CN16 CN16 FP3F0H34.EPS 006-252-02 FM-DP L Service Manual H3-222 10.22.99 FM2569...
  • Page 286 NFB1 CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G84.EPS 006-252-02 FM-DP L Service Manual H3-223 10.22.99 FM2569...
  • Page 287 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E65.EPS 006-252-05 FM-DP L Service Manual H3-224 06.30.01 FM3040...
  • Page 288 Replace in the following order. • SVA1 • DRV11A board Are suction cup, hose, and joint Reattach or replace. normal? Replace in the following order. • SA8 • SNS11A board • DRV11A board FP3F0E66.EPS 006-252-02 FM-DP L Service Manual H3-225 10.22.99 FM2569...
  • Page 289 SA4 did not turn OFF when conveying film to the removal unit conveyance roller during removal operations at the upper removal unit. Error Related I/O Layout FP3F0B25.EPS Connector Layout for Checking CNA1 CNA2 CNA3 CNA1 NC COM CNA2 CNMA2 CNA3 CNMA2 CN10 CN10 CN16 CN16 FP3F0H35.EPS 006-252-02 FM-DP L Service Manual H3-226 10.22.99 FM2569...
  • Page 290 NFB1 CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G85.EPS 006-252-02 FM-DP L Service Manual H3-227 10.22.99 FM2569...
  • Page 291 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E71.EPS 006-252-05 FM-DP L Service Manual H3-228 06.30.01 FM3040...
  • Page 292 Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Convey several films and Replace in the Replace SA4. check conveyance state. following order. Check again. • SNS11A board FP3F0E72.EPS • DRV11A board 006-252-02 FM-DP L Service Manual H3-229 10.22.99 FM2569...
  • Page 293 Error Related I/O Layout SvA1 FP3F0B29.EPS Connector Layout for Checking CNA1 CNPA1/CNSVA1 CNA3 CNA1 NC COM CNPA1 CNSVA1 CNA3 CNA4 CNA4 CN10 CN10 CN16 CN16 FP3F0H36.EPS 006-252-02 FM-DP L Service Manual H3-230 10.22.99 FM2569...
  • Page 294 NFB1 CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G86.EPS 006-252-02 FM-DP L Service Manual H3-231 10.22.99 FM2569...
  • Page 295 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E69.EPS 006-252-05 FM-DP L Service Manual H3-232 06.30.01 FM3040...
  • Page 296 Replace in the following order. • SVA1 • DRV11A board Are suction cup, hose, and joint Reattach or replace. normal? Replace in the following order. • SA8 • SNS11A board • DRV11A board FP3F0E70.EPS 006-252-02 FM-DP L Service Manual H3-233 10.22.99 FM2569...
  • Page 297 SB4 did not turn OFF when conveying film to the removal unit conveyance roller during removal operations at the lower removal unit. Error Related I/O Layout FP3F0B31.EPS Connector Layout for Checking CNB1 CNB3 CNB2 CNB1 NC COM CNMB2 CNB2 CNB3 CNMB2 CN10 CN10 CN17 CN17 FP3F0H37.EPS 006-252-02 FM-DP L Service Manual H3-234 10.22.99 FM2569...
  • Page 298 NFB1 CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G87.EPS 006-252-02 FM-DP L Service Manual H3-235 10.22.99 FM2569...
  • Page 299 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E73.EPS 006-252-05 FM-DP L Service Manual H3-236 06.30.01 FM3040...
  • Page 300 Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Convey several films and Replace in the Replace SB4. check conveyance state. following order. Check again. • SNS11A board FP3F0E74.EPS • DRV11A board 006-252-02 FM-DP L Service Manual H3-237 10.22.99 FM2569...
  • Page 301 M B2 MC 1 FP3F0B32.EPS Connector Layout for Checking CNA3 CNB3 SA6/SB6 NC COM CNA3 CNMA2 CNMB2 CNMA2 CNB3 CNMB2 CNC1 CNMC1 CNMC1 CN18 CN16 CNC1 CN18 SJ2/SJ3 NC COM CN16 FP3F0H38.EPS 006-252-02 FM-DP L Service Manual H3-238 10.22.99 FM2569...
  • Page 302 CN9, CN16, CN17: Connectors which are difficult to measure alone by one person due to their remote distance. CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G88.EPS 006-252-02 FM-DP L Service Manual H3-239 10.22.99 FM2569...
  • Page 303 Repair or replace. Is motor normal? Replace with same motor and check. Or perform pulse motor inspection. Refer to "3.5 Troubleshooting Reference". Replace MC1. Replace DRV11A board. FP3F0E75.EPS 006-252-05 FM-DP L Service Manual H3-240 06.30.01 FM3040...
  • Page 304 Does error occur again? Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Convey several films and check conveyance state. Replace SNS11A Replace SC1. Check again. board. FP3F0E76.EPS 006-252-02 FM-DP L Service Manual H3-241 10.22.99 FM2569...
  • Page 305 SA4 did not turn OFF when discharging film from the upper removal unit during removal conveyance. Error Related I/O Layout FP3F0B33.EPS Connector Layout for Checking CNA3 CNA1 CNA2 NC COM CNMA2 CNA3 CNMA2 CNA2 CNMC1 CN10 CNMC1 CN18 CN16 CN10 CN18 SJ2/SJ3 NC COM CN16 FP3F0H39.EPS 006-252-02 FM-DP L Service Manual H3-242 10.22.99 FM2569...
  • Page 306 NFB1 CN9, CN16: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G89.EPS 006-252-02 FM-DP L Service Manual H3-243 10.22.99 FM2569...
  • Page 307 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E77.EPS 006-252-05 FM-DP L Service Manual H3-244 06.30.01 FM3040...
  • Page 308 Does error occur again? Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Convey several films and check conveyance state. Replace SNS11A Replace SA4. Check again. board. FP3F0E78.EPS 006-252-02 FM-DP L Service Manual H3-245 10.22.99 FM2569...
  • Page 309 SB4 did not turn OFF when discharging film from the lower removal unit during removal conveyance. Error Related I/O Layout FP3F0B34.EPS Connector Layout for Checking CNB3 CNB1 NC COM CNB2 CNMB2 CNB3 CNMB2 CNMC2 CNB2 CN10 CNMC2 CN18 CN17 CN18 CN10 SJ2/SJ3 NC COM CN17 FP3F0H40.EPS 006-252-02 FM-DP L Service Manual H3-246 10.22.99 FM2569...
  • Page 310 NFB1 CN9, CN17: Connectors which are difficult to measure alone by one person due to their remote distance. CN10: Connector which is difficult to measure using the tester probe (too thick). FP3F0G90.EPS 006-252-02 FM-DP L Service Manual H3-247 10.22.99 FM2569...
  • Page 311 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E79.EPS 006-252-05 FM-DP L Service Manual H3-248 06.30.01 FM3040...
  • Page 312 Does error occur again? Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Convey several films and check conveyance state. Replace SNS11A Replace SB4. Check again. board. FP3F0E80.EPS 006-252-02 FM-DP L Service Manual H3-249 10.22.99 FM2569...
  • Page 313 Connector Layout for Checking CNB3 NC COM CND2 CNB3 CNC1 CND3 CNMC1 CNMC1 CND1 CN13 CN12 CN14 CND2 CND3 CN18 CNC1 CN11 CND1 CN11 CN13 CN12 SJ2/SJ3 NC COM CN18 CN14 FP3F0H41.EPS 006-252-02 FM-DP L Service Manual H3-250 10.22.99 FM2569...

  • Page 314: Sub Scanning Unit

    NFB1 CN9 : Connector which is difficult to measure alone by one person due to its remote distance. CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G91.EPS 006-252-02 FM-DP L Service Manual H3-251 10.22.99 FM2569...
  • Page 315 • Conveyance roller Are cables normal? • Biting of foreign particles Check connector connection, cable conduction, and connector pins. Repair or replace. Replace in the following order. • MD1 • DRV11A board FP3F0E81.EPS 006-252-05 FM-DP L Service Manual H3-252 06.30.01 FM3040...
  • Page 316 Does error occur again? Is sensor normal? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Convey several films and check conveyance state. Replace SNS11A Replace SC1. Check again. board. FP3F0E82.EPS 006-252-02 FM-DP L Service Manual H3-253 10.22.99 FM2569...
  • Page 317 Connector Layout for Checking CNB3 NC COM CND2 CNB3 CND3 CND26 CNMC1 CNMC1 CND1 CN13 CN12 CN14 CND2 CND3 CN18 CND1 *CN9 CND26 CN13 CN12 CN14 SJ2/SJ3 NC COM *CN9 CN18 FP3F0H42.EPS 006-252-02 FM-DP L Service Manual H3-254 10.22.99 FM2569...
  • Page 318 CN13 CND2 +5VR CNB3 +24VC BEFORE-SUB-SCANNING CONVEYOR CN18 CNMC1 SNS11A SUB SCANNING UNIT CND26 SCN11A CN9: Connector which is difficult to measure alone by one person due to its remote distance. FP3F0G92.EPS 006-252-02 FM-DP L Service Manual H3-255 10.22.99 FM2569...
  • Page 319 • Conveyance roller • Biting of foreign particles Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace in the following order. • MD1 • DRV11A board FP3F0E83.EPS 006-252-05 FM-DP L Service Manual H3-256 06.30.01 FM3040...
  • Page 320 [Check Mechanism] of M-Utility. Repair or replace. Replace in the following order. Does error occur again? • SD1 • SCN11A board • SNS11A board Convey several films and check conveyance state. Check again. FP3F0E84.EPS 006-252-02 FM-DP L Service Manual H3-257 10.22.99 FM2569...
  • Page 321 Connector Layout for Checking CNE1 CNB3 CNME2 NC COM CNME1 CND2 CNE1 CNB3 CND3 CND1 CN13 CNME1 CN12 CN14 CNME2 CN19 CND3 CN11 CN11 CND2 CN13 CN12 CND1 SJ2/SJ3 CN19 CN14 NC COM FP3F0H43.EPS 006-252-02 FM-DP L Service Manual H3-258 10.22.99 FM2569...

  • Page 322: Transport Unit

    NFB1 CN9, CN19: Connectors which are difficult to measure alone by one person due to their remote distance. CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G93.EPS 006-252-02 FM-DP L Service Manual H3-259 10.22.99 FM2569...
  • Page 323 Replace ME1. Replace DRV11A board. Is transport unit grip normal? Adjust home position. Check that clearance is 0.5 mm at Refer to "3.5 Troubleshooting Reference". [Grip] of [Check Mechanism] of M-Utility. FP3F0E85.EPS 006-252-05 FM-DP L Service Manual H3-260 06.30.01 FM3040...
  • Page 324 Repair or replace. Does error occur again? Is sensor normal? Refer to "3.5 Troubleshooting Reference". Convey several films and Replace SNS11A Replace SE3. check conveyance state. board. Check again. FP3F0E86.EPS 006-252-02 FM-DP L Service Manual H3-261 10.22.99 FM2569...
  • Page 325 Error Related I/O Layout M E2 FP3F0B38.EPS Connector Layout for Checking CNE1 CNMG1 CNMG1 CNME2 CNE1 CNG3 CNG3 CN11 CNME2 CN19 CN15 NC COM CN11 CN19 SJ2/SJ3 CN15 FP3F0H44.EPS 006-252-02 FM-DP L Service Manual H3-262 10.22.99 FM2569...

  • Page 326: Heat Development Unit

    NFB1 CN15, CN19: Connectors which are difficult to measure alone by one person due to their remote distance. CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G94.EPS 006-252-02 FM-DP L Service Manual H3-263 10.22.99 FM2569...
  • Page 327 Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Is motor normal? Perform pulse motor inspection. Refer to "3.5 Troubleshooting Reference". Replace MG1. Replace DRV11A board. FP3F0E87.EPS 006-252-05 FM-DP L Service Manual H3-264 06.30.01 FM3040...
  • Page 328 Repair or replace. Does error occur again? Is sensor normal? Refer to "3.5 Troubleshooting Reference". Convey several films and check conveyance state. Replace SNS11A Replace SE3. Check again. board. FP3F0E88.EPS 006-252-02 FM-DP L Service Manual H3-265 10.22.99 FM2569...
  • Page 329 Error Related I/O Layout S G1 M E2 FP3F0B39.EPS Connector Layout for Checking CNMG1 CNME2 CNMG1 CNG1 CNG3 CNG3 CNG1 CN11 CN19 CN15 NC COM CN11 CN19 SJ2/SJ3 CNME2 CN15 FP3F0H45.EPS 006-252-02 FM-DP L Service Manual H3-266 10.22.99 FM2569...
  • Page 330 NFB1 CN19, CN15: Connectors which are difficult to measure alone by one person due to their remote distance. CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G95.EPS 006-252-02 FM-DP L Service Manual H3-267 10.22.99 FM2569...
  • Page 331 Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Is motor normal? Perform pulse motor inspection. Refer to "3.5 Troubleshooting Reference". Replace MG1. Replace DRV11A board. FP3F0E89.EPS 006-252-05 FM-DP L Service Manual H3-268 06.30.01 FM3040...
  • Page 332 Repair or replace. Does error occur again? Is sensor normal? Refer to "3.5 Troubleshooting Reference". Convey several films and check conveyance state. Replace SNS11A Replace SG1. Check again. board. FP3F0E90.EPS 006-252-02 FM-DP L Service Manual H3-269 10.22.99 FM2569...
  • Page 333 The SG2 state was abnormal when discharging film after completing heat development. (1297: When executing Uniformity correction) Error Related I/O Layout FP3F0B40.EPS Connector Layout for Checking CNMG1 CNG1 CNG3 CN11 CNG3 CNG1 CNMG1 NC COM CN15 CN11 CN15 FP3F0H46.EPS 006-252-02 FM-DP L Service Manual H3-270 10.22.99 FM2569...
  • Page 334 CNG1 NFB1 CN15: Connector which is difficult to measure alone by one person due to its remote distance. CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G96.EPS 006-252-02 FM-DP L Service Manual H3-271 10.22.99 FM2569...
  • Page 335 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E95.EPS 006-252-05 FM-DP L Service Manual H3-272 06.30.01 FM3040...
  • Page 336 [Check Mechanism] of M-Utility. Repair or replace. Is sensor normal? Does error occur again? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace SNS11A Replace SG2. Check again. board FP3F0E96.EPS 006-252-02 FM-DP L Service Manual H3-273 10.22.99 FM2569...
  • Page 337 FFM rotation inconsistency error Cause Inconsistent rotation generated after a certain period of time from the start of FFM rotation when discharging remaining film during initialization, or during recording conveyance. Error Related I/O Layout FP3F0B41.EPS 006-252-02 FM-DP L Service Manual H3-274 10.22.99 FM2569...
  • Page 338 H3-275 MAINTENANCE 3. TROUBLESHOOTING Error Related System Block Diagram DRV11A SUB SCANNING UNIT CN12 CND1 CN13 CND2 FP3F0G98.EPS 006-252-02 FM-DP L Service Manual H3-275 10.22.99 FM2569...
  • Page 339 Refer to "Preventive Maintenance" and clean or replace. following parts of the sub scanning unit. Check MD1 state at [Check Mechanism/Motor Operation/MD1/ Monitor]. Is "Failed" displayed? Replace in the following order. • MD1 • DRV11A board FP3F0E99.EPS 006-252-02 FM-DP L Service Manual H3-276 10.22.99 FM2569...
  • Page 340 H3-277 MAINTENANCE 3. TROUBLESHOOTING BLANK PAGE 006-252-02 FM-DP L Service Manual H3-277 10.22.99 FM2569...
  • Page 341 Error Related I/O Layout S G 4 S G 3 S O L G 1 FP3F0B20.EPS Connector Layout for Checking CNG6 CNSOLG1 CNSOLG1 S J 1 CN11 CNG6 SG3/SG4 NC COM CN15 CN11 CN15 FP3F0H26.EPS 006-252-05 FM-DP L Service Manual H3-278 06.30.01 FM3040...
  • Page 342 CNG6 NFB1 CN15: Connector which is difficult to measure alone by one person due to its remote distance. CN11: Connector which is difficult to measure using the tester probe (too thick). FP3F0G76.EPS 006-252-02 FM-DP L Service Manual H3-279 10.22.99 FM2569...
  • Page 343 Is fuse of power supply unit normal? Refer to "3.5 Troubleshooting Reference". Replace fuse. Are cables normal? Check connector connection, cable conduction, and connector pins. Repair or replace. Replace power supply unit. FP3F0E48.EPS 006-252-05 FM-DP L Service Manual H3-280 06.30.01 FM3040...
  • Page 344 [Check Mechanism] of M-Utility. Repair or replace. Is sensor normal? Does error occur again? Replace with same sensor and check. Refer to "3.5 Troubleshooting Reference". Replace SNS11A Replace SG3 and/or SG4. Check again. board FP3F0E49.EPS 006-252-02 FM-DP L Service Manual H3-281 10.22.99 FM2569...
  • Page 345 H3-282 MAINTENANCE 3. TROUBLESHOOTING 12E2 Sorter entrance film JAM Cause ST1 did not turn ON when discharging film from FM-DP L to the sorter. Error Related I/O Layout SOLG1 FP3F0S64.EPS FP3F0S86.EPS Error Related System Block Diagram PSU100/PSU200 DRV11A CNJ61 +24VA...
  • Page 346 Check error details at [Error Log Data] of M-Utility. Power OFF Check the film state. Check sorter. Is film discharged from FM-DP L? Check SOLG1. Power ON Is SJ1 normal? Check attaching position of SJ1. Check at [Sensor Monitoring] of If normal, replace SJ1.
  • Page 347 For direct-bonded fuse, replace the SRT11A board. Refer to "3.5 Troubleshooting Reference". Power OFF Power ON Is control signal from FM-DP L Is cable between FM-DP L and normal? sorter normal? Check that the voltage of "PRINTER" Check connector connection cable check pin on SRT11A board is +5V? conduction, and connector pins.
  • Page 348 Repair or replace. Is sensor normal? Does error occur again? Replace with other sensors of sorter and check. Convey several films, Replace SRT11A Replace ST1. and check conveyance board. Check again. state. FP3F0S63.EPS 006-252-02 FM-DP L Service Manual H3-285 10.22.99 FM2569...

  • Page 349: Preventive Maintenance

    FM-DP L Service Manual PREVENTIVE MAINTENANCE...
  • Page 350 New release (FM2437) All pages 06/15/99 Revised(FM2514) All pages 10/22/99 Revised(FM2569) 1, 4, 5, 7, 8, 11, 12, 16, 18, 24, 29 05/20/00 Revised(FM2742) 1, 12 06/30/01 Revised(FM3040) 1, 2, 5, 7, 26 006-252-05 FM-DP L Service Manual 06.30.01 FM3040...

  • Page 351: Preventive Maintenance Items

    2.10 Cleaning the SUS belt, rubber belt, Moistened cloth kapton belt Clean with ethanol. 2.11 Inspecting the anti-vibration rubber — 2.12 Cleaning the density measurement unit Clean with cotton swab moistened with ethanol. 006-252-02 FM-DP L Service Manual 10.22.99 FM2569...
  • Page 352 Check Density) 2.18 Setting the date and time M-Utility (Set Date/time) — Power OFF — — — 2.19 Work completion report — — Sorter Clean the inside of the sorter if dirty every year. 006-252-05 FM-DP L Service Manual 06.30.01 FM3040...
  • Page 353 0.5Y Indicates that maintenance is to be performed every year. Indicates that maintenance is to be performed every two years. Indicates that maintenance is to be performed every year after three years later. 006-252-01 FM-DP L Service Manual 06.15.99 FM2514...

  • Page 354: Checking Error Log

    "MAINTENANCE 3.1.3 Error Code Tables". To analyze error codes, refer to "Detailed Error Information". Touch [System Management], [Error Log Data], [Clear], and then [YES]. → The error log file is initialized. 006-252-05 FM-DP L Service Manual 06.30.01 FM3040...
  • Page 355 • Check that no abnormal sounds nor smell are produced from the equipment. • Check that no film jamming has occurred. • Check that the recording image format has not changed. • Check that there is no image unevenness and flaw. 006-252-02 FM-DP L Service Manual 10.22.99 FM2569...
  • Page 356 Density should be between the densities of step 2 and 4. 0.30±0.05 0.30±0.05 0.48±0.05 0.48±0.05 0.66±0.05 0.66±0.05 0.84±0.05 0.84±0.05 1.02±0.05 1.02±0.05 1.20±0.05 1.20±0.05 1.38±0.05 1.38±0.05 1.56±0.05 1.56±0.05 1.74±0.05 1.74±0.05 1.92±0.05 1.92±0.05 2.10±0.07 2.10±0.07 2.28±0.07 2.40±0.07 2.46±0.07 2.70±0.10 2.64±0.07 3.00±0.10 TP3M0201.EPS 006-252-01 FM-DP L Service Manual 06.15.99 FM2514...

  • Page 357: Cleaning The Cleaning Roller

    Clean the cleaning roller with a cloth moistened with ethanol. Wiping with ethanol vaporizes water. FP3M0209.EPS FP3M0206.EPS Place the cleaning roller upright and allow to dry completely in air until the end of the preventive maintenance. 006-252-01 FM-DP L Service Manual M-10 06.15.99 FM2514...
  • Page 358 Touch [Check Scanner], [Diagnosis], and then [Initial Check]. <CONFIRM> Check that the message "Completed" appears. Touch [QUIT]. Open the front cover. Touch [Initial Check]. <CONFIRM> Check that the message "Failed" appears with error code "0512". 006-252-02 FM-DP L Service Manual M-11 10.22.99 FM2569...
  • Page 359 Check that the MG1 operating sound stops when the upper cover is opened. Touch [Check Mechanism], [Motor Operation], [MG1], and then [CCW]. Open the upper cover. <CONFIRM> Check that the MG1 operating sound has stopped. Close the upper cover. Touch [STOP] 006-252-04 FM-DP L Service Manual M-12 03.22.00 FM2742...
  • Page 360 Touch [Check Mechanism], [Motor Operation], [MB2], and then [CCW]. <CONFIRM> Check that no operating sounds of the MB2 can be heard. Touch [STOP] and then [QUIT]. Close the film tray and pull out the shutter. 006-252-01 FM-DP L Service Manual M-13 06.15.99 FM2514...
  • Page 361 Touch [OFF]. <CONFIRM> Check the operations and wind direction of FANJ1, FANJ3, and exhaust fan of the power supply units (two). Exit the M-Utility and turn OFF the power of the equipment. 006-252-01 FM-DP L Service Manual M-14 06.15.99 FM2514...
  • Page 362 CAUTION After removing the adiabatic cover, do not leave the perimeter of the equipment to guard against others from touching the heat development unit. (Required time for cooling down: Approximately 80 minutes.) 006-252-01 FM-DP L Service Manual M-15 06.15.99 FM2514...
  • Page 363 • With the tray locked, pull the tray forward and check that it cannot be pulled out. • Move the tray to and fro and check that it does not shake. Remove all covers. 006-252-02 FM-DP L Service Manual M-16 10.22.99 FM2569...

  • Page 364: Remove The Tray

    Check that there are no flaws nor chipping on the actuator. Actuator FP3M0205.EPS Inspecting the tray lock mechanism <CONFIRM> Visually check that the tray lock pin is not bent. Tray lock pin FP3M0221.EPS 006-252-01 FM-DP L Service Manual M-17 06.15.99 FM2514...

  • Page 365: Cleaning The Air Filter

    PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES Cleaning the Air Filter Clean the air filter. Procedure Clean the four air filter attached to the lower front cover with a vacuum cleaner. Air filter FP3M0203.EPS 006-252-02 FM-DP L Service Manual M-18 10.22.99 FM2569...
  • Page 366 #4 [Remove] Guide plate (Inside) FP3M0220.EPS Remove the dusts, dirt, and film scraps on the sub scanning unit using a vacuum cleaner. Reinstall the two left guide plates of the sub scanning unit. 006-252-01 FM-DP L Service Manual M-19 06.15.99 FM2514...
  • Page 367 • Remove the dusts, etc. on the arm cover using a blower. • Clean the SUS belt and rubber belt using a moist cloth. Rubber belt SUS belt FP3M0211.EPS Reinstall the arm cover. 006-252-01 FM-DP L Service Manual M-20 06.15.99 FM2514...
  • Page 368 • Remove the dusts, etc. on the kapton belt cover using a blower. • Clean the kapton belt, flywheel, and tensioner using a cloth moistened with ethanol. Tensioner Kapton belt Flywheel FP3M0213.EPS Reinstall the kapton belt cover. 006-252-01 FM-DP L Service Manual M-21 06.15.99 FM2514...
  • Page 369 Move the before-sub-scanning conveyor and sub scanning unit to and fro, left and right, and check that they do not touch the frame. Before-sub-scanning conveyor unit and sub scanning unit Anti-vibration rubber Frame FP3M0214.EPS 006-252-01 FM-DP L Service Manual M-22 06.15.99 FM2514...
  • Page 370 #1 [Remove] 2-BR4 x 8 #2 [Remove] Density measurement unit cover #3 [Remove] Connector CNFANG2 Light-emitting surface Light-receiving surface FP3M0215.EPS Reinstall the light-emitting assembly and density measurement unit cover. 006-252-01 FM-DP L Service Manual M-23 06.15.99 FM2514...
  • Page 371 Remove the heat development unit racks in order from the fourth rack to the first rack. #1 [Remove] Connector CNTHG6, CNHG6 4th rack 3rd rack 2nd rack 1st rack #3 [Remove] Bracket #2 [Remove] 2-BR4 x 10 FP3M0216.EPS 006-252-02 FM-DP L Service Manual M-24 10.22.99 FM2569...
  • Page 372 Clean the surrounding parts of the heat development unit of the equipment with a vacuum cleaner, etc. Reinstall the heat plate to the heat development unit rack. 006-252-01 FM-DP L Service Manual M-25 06.15.99 FM2514...
  • Page 373 Remove the heat development unit filter. Filter FP3M0218.EPS Replace with a new heat development unit filter. <SUPPLEMENTARY NOTE> • The heat development unit filter is made of aluminum. • Dispose as general incombustible waste. 006-252-05 FM-DP L Service Manual M-26 06.30.01 FM3040...
  • Page 374 After reinstalling the adiabatic cover, check that the clearances between the adiabatic cover and side plates are parallel. Adiabatic cover 2nd rack Side plate 3rd rack 4th rack FP3F049B.EPS Reinstall the cleaning roller. 006-252-01 FM-DP L Service Manual M-27 06.15.99 FM2514...
  • Page 375 Attach all covers except the lower front cover. Attach film trays. Wipe the covers with a moist cloth. Inspect the covers for missing screws and gaps with the equipment. Close the upper cover. 006-252-01 FM-DP L Service Manual M-28 06.15.99 FM2514...

  • Page 376: Checking The Voltage

    MTH11A board TP21-TP4 (GND) TP3M0202.EPS -5.2V +5V +12V -15V +15V +15VM +24V +5VS FP3B0453.EPS Turn OFF the power of the equipment, and remove the interlock release jig. Attach the lower front cover. 006-252-02 FM-DP L Service Manual M-29 10.22.99 FM2569...
  • Page 377 Touch [F.D.C], [AUTO F.D.C.], and then [Tray 1]. → The 24-steps pattern is output and automatic density correction is executed. If [Copy F.D.C. Table] is set to [Disable], touch [AUTO F.D.C.] for film tray 2 as well. 006-252-01 FM-DP L Service Manual M-30 06.15.99 FM2514...
  • Page 378 Density should be between the densities of step 2 and 4. 0.30±0.05 0.30±0.05 0.48±0.05 0.48±0.05 0.66±0.05 0.66±0.05 0.84±0.05 0.84±0.05 1.02±0.05 1.02±0.05 1.20±0.05 1.20±0.05 1.38±0.05 1.38±0.05 1.56±0.05 1.56±0.05 1.74±0.05 1.74±0.05 1.92±0.05 1.92±0.05 2.10±0.07 2.10±0.07 2.28±0.07 2.40±0.07 2.46±0.07 2.70±0.10 2.64±0.07 3.00±0.10 TP3M0201.EPS 006-252-01 FM-DP L Service Manual M-31 06.15.99 FM2514...

  • Page 379: Setting The Date And Time

    Example: 1:01 p.m. Touch [1] [3], [0] [1], and then [ENT]. Exit the M-Utility, and turn OFF the power of the equipment. Clean the touch panel with a cloth moistened with ethanol. 006-252-01 FM-DP L Service Manual M-32 06.15.99 FM2514...
  • Page 380 M-33 PREVENTIVE MAINTENANCE 2. DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES 2.19 Work Completion Report Inform users that the density gradation curve has been changed by density correction upon completing preventive maintenance. 006-252-01 FM-DP L Service Manual M-33 06.15.99 FM2514...

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