Franklin Fueling Systems EVO 600 Operation Manual
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Franklin Fueling Systems EVO 600 Operation Manual

Automatic tank gauges
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EVO
600 AND EVO
6000
TM
TM
AUTOMATIC TANK GAUGES
OPERATION GUIDE

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Summary of Contents for Franklin Fueling Systems EVO 600

  • Page 1 600 AND EVO 6000 AUTOMATIC TANK GAUGES OPERATION GUIDE...
  • Page 2 Copyright © 2020 Franklin Fueling Systems, LLC, Madison, WI 53718. All world rights reserved. No part of this publication may be stored in a retrieval system, transmitted, or reproduced in any way, including, but not limited to, photocopy, photograph, magnetic, or other record, without the prior written permission of Franklin Fueling Systems.

  • Page 3: Table Of Contents

    Contents Introduction ............................1 User interface ..........................1 Questions and concerns ........................2 Conventions used in this manual ....................2 Operating precautions ........................3 User Interface and Navigation ......................5 Console navigation .........................5 Text entry ............................6 Number entry ..........................6 Alarms and warnings ........................6 User roles and access control ......................7 User roles ............................7 Users ............................7 Quick Jump Menu ..........................8...
  • Page 4 Printing Reports ..........................18 Internal Printers ..........................18 USB Printers ..........................18 Configuring USB Printers ......................18 Network Printers .........................18 Configuring Network Printers ....................18 Print Button ..........................19 Reports Options ........................19 Reports .............................19 Tank Testing ............................21 Static tests ............................21 SCALD tests ............................21 Static Testing ..........................22 Tank Test Requirements ......................22 Test Types ..........................22 Terms ............................22...

  • Page 5: Introduction

    Introduction The purpose of this manual is to guide installers, operators and technicians through the operation of EVO™ 600 and EVO™ 6000 automatic tank gauges (ATGs). EVO™ 600 and EVO™ 6000 ATGs incorporate the monitoring and alarm capabilities of preceding automatic tank gauges with advanced technologies to provide advanced controls with accurate tank and sensor monitoring.

  • Page 6: Questions And Concerns

    Questions and concerns In case of emergency, follow the procedures established by your facility. If you have questions or concerns about safety or need assistance, use the information below to contact Franklin Fueling Systems: franklinfueling.com 3760 Marsh Rd. • Madison, WI 53718 • USA Tel: USA &...

  • Page 7: Operating Precautions

    Operating precautions Franklin Fueling Systems (FFS) equipment is designed to be installed in areas where volatile liquids such as gasoline and diesel fuel are present. Working in such a hazardous environment presents a risk of severe injury or death if you do not follow standard industry practices and the instructions in this manual.
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  • Page 9: User Interface And Navigation

    User Interface and Navigation Console navigation The operating system is designed for easy navigation. Applications allow the user to modify programming options by responding to on-screen commands. The following instructions show various operating system functions, so that issues can be corrected efficiently without interrupting dispensing or sales.

  • Page 10: Text Entry

    Text entry Number entry Close Without Saving Erase Individual Characters Save and Enter Numerals Alarms and warnings Alarms and warnings alert you to problems and provide details about those problems so that you can take corrective action. System hardware failure warnings, tank related alarms, and leak detection sensor alarms always notify you in certain ways (other notification options are programmable).

  • Page 11: User Roles And Access Control

    Optionally, on alarm, the system can: • Sound the console’s internal alarm horn. • Activate relay outputs and sound external alarm devices. • Print alarm reports. • E-mail alarm reports to a specified destination. • Notify remote monitoring software. For help with troubleshooting alarms, refer to the Troubleshooting chapter of the EVO™...

  • Page 12: Quick Jump Menu

    Quick Jump Menu The Quick Jump Menu (QJM) provides quick access to the different parts of the console interface. There are three tabs in the QJM: Applications, System, and Tools: Applications tab System tab Tools tab Applications tab The Applications tab provides inventory management and leak detection for tanks and sensors as well as tank and sensor control.

  • Page 13: Tanks

    tests. A broad range of hydrocarbon products can be leak-tested and inventory-monitored using magnetostrictive liquid level probes. These probes come in a variety of lengths and can monitor up to three floats for measuring product and water levels as well as density measurements. Programmable limits can be set to indicate high and low conditions.

  • Page 14: Manifolds

    Manifolds To open the Manifolds screen, tap QJM>Applications>Manifolds. This screen shows alarms, product and water levels in the manifolded tanks, the product name, and the current volume. Additional information can be found under the Delivery tab or Leak Test tab (if that feature is enabled).

  • Page 15: Conditions

    Universal Device Protocol (UDP) Sensors: UDP Sensors are designed to be installed on Probe modules by using a universal device protocol: • FMP-EIS-U: Electro-optic Interstitial Sensors (infrared, liquid sensor) • FMP-DIS-U: Discriminating Interstitial Sensor (Electro-optic and conductivity, liquid sensor) • FMP-HIS and FMP-HIS-XL: Hydrostatic Interstitial Sensor (float switches, brine sensor) •...

  • Page 16: Reports

    Pumps detail screen: This screen provides a variety of information regarding the pump and its settings. Information including: Pump Name, Enabled/Disabled, Controller Type, Controller Address, the tank the pump is installed in, and the pump group. The screen also includes status information such as Pump Running, has the pump been forced off, and if a hook signal is present.

  • Page 17: Alarms

    Alarms To access the Alarm screen, tap QJM>Applications>Alarms. This screen displays active alarms, an alarm history, and an event history. From the alarm summary screen, users can view currently active alarms, review alarm and event histories, and obtain details about active alarms. Alarm Detail screen: To access the Alarm Detail screen, select an alarm from the list of active alarms.

  • Page 18: Line Status Summary Screen

    Line Status Summary Screen The Line Status Summary screen displays a graphical representation of the line pressures in each line and will indicate any alarm conditions. The Line name and current pressure reading are also displayed for each line. To access the Lines Status Summary screen, tap QJM>Applications>Lines. Line Status Detail Screen The Line Status Detail screen will provide detailed information on Line Leak Testing and the Line Status.
  • Page 19 Line Controls feature can be accessed using the Line Control Button on the Line Status Detail Screen. This will allow authorized users and technicians to start line leak tests, reset the line, and learn the line. System tab The System tab monitors the console’s operational status and manages software options and upgrades.

  • Page 20: Configuration

    Number, Ethernet Address, Controller Serial Number, and the system creation date. • Software Options: This displays a list of optional software and whether they are activated. • About: This displays contact information for Franklin Fueling Systems and a note regarding Open Source software.

  • Page 21: Fueling Point Query (If Installed)

    Fueling Point Query (if installed) If the Reconciliation function or Flow Rate Monitoring function is installed, this icon will be visible. Press the icon to initiates the Fueling Point Meter mapping process. Reboot System This will perform a system software reboot and requires an administrator password. To access the Reboot System tab click the QJM button>System>Reboot System Factory Defaults Reset system configuration to factory defaults.

  • Page 22: Printing Reports

    Printing Reports The EVO™ 600 and EVO™ 6000 support internal printers, external printers, networked printers, or a combination of these methods. Users can select the option(s) that work best at their facility. Internal Printers An internal printer is an option for the EVO™ 600 and EVO™ 6000. This thermal printer requires thermal paper.

  • Page 23: Print Button

    5. Once the driver is located, click Configure to send the configuration information to configuration. 6. In the pop-up window, click the printer model (if listed) to automatically open the Printing section of the system configuration and populate the settings needed to configure the printer.
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  • Page 25: Tank Testing

    Tank Testing The two types of tank tests available for your ATG are Static and Statistical Continuous Automatic Leak Detection (SCALD®). IMPORTANT: In compliance with federal, state and local regulatory policies, all tanks must be monitored for leaks due to environmental and public safety/health concerns. Tank tightness testing determines if there is a leak.

  • Page 26: Static Testing

    Static Testing Tank Test Requirements Static Tank Testing is a standard feature of your ATG. SCALD® is an option you can order when you purchase the console or after initial purchase by using the part number TS-TT. Test Types This system is designed to perform two types of static tests to comply with regulatory policies. •...

  • Page 27: Ideal Test Conditions

    Ideal test conditions Tank and environmental conditions play an important role in passing results. Consider the following items when scheduling or manually forcing a static leak test: Variable Explanation Product Level The level in the tank must submerge at least the lowest RTD (temperature sensor) inside the probe shaft.

  • Page 28: Static Test Results

    Static Test Results Pass: A passing result indicates that the test calculated a slope that is lower than the threshold of the test performed. Fail: A failing result indicates that the system has calculated a slope that exceeds the required threshold for the test type and will trigger an alarm.
  • Page 29 Applicability: Gasoline, diesel, aviation fuel, fuel oil #4, solvents, waste oil, bio-diesel and ethanol blends compatible with probe floats Tank Capacity: • Maximum of 30,000 gallons for leak rate of 0.2 gph. • Maximum of 20,000 gallons for leak rate of 0.1 gph. •...

  • Page 30: Scald

    SCALD ® SCALD® runs 24 hours a day performing 0.2 GPH tests on tanks at sites that do not have enough quiet time to complete static tests (some static tests may take up to eight hours to complete). This test is available only if the option for Tank Testing is enabled. This option can be ordered when initially purchasing the console or afterwards.

  • Page 31: Testing Requirements

    Testing Requirements To perform this test, the SCALD® software must be enabled. To verify that the software is enabled: 1. Starting at the Home screen, open the Quick Jump Menu. 2. Tap System>System Information>Software Options. 3. Under Software Options, Tank Testing will appear. A “yes” in the Enabled column indicates that the software has been purchased and is enabled.

  • Page 32: Viewing Results

    • Temperature Instability. • If a site is receiving deliveries frequently and the temperature of the fuel being delivered is several degrees hotter or colder than the fuel in the tank, SCALD® will not be able to collect data due to thermal instability interrupting quiet time. The temperature of the fuel cannot change more than .01°...

  • Page 33: Tank Leak Test Reports

    Tank Leak Test Reports You can print Tank Leak Test reports from the console or by using FFS Pro Connect. ® Printing Tank Leak Test Reports 1. Open the QJM, and click Applications>Reports. 2. From the Report Type menu, select Tank Test. 3.
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  • Page 35: Web Browser Interface

    Web Browser Interface Two of the most powerful advantages of an EVO™ 600 or EVO™ 6000 ATG are its standard Ethernet ports and the ability to generate a web-based user interface accessible from most browsers. The Web Browser Interface (FFS PRO CONNECT) allows the ATG to directly connect to a computer through a local area network or high speed internet connection.

  • Page 36: Navigation Bar

    NOTE: You will be prompted to create an administrative-level password the first time you access the console. You will be prompted to enter information for User and Password. Administrative access is required for full functionality within the web interface. Once the home page is loaded, you can navigate through the various web pages created by the console to view fuel management and compliance data, generate reports you can print from your PC, and access control functions for starting tank tests and dealing with alarms.
  • Page 37 Click MONITORING to open a drop-down list of the following items: • Tank Status shows a summary of tank information. • Sensor Status shows a summary of sensor information. • Pump Status shows a summary of pump information. • Meter Status shows a summary of fueling point flow rates (if your console is installed with this feature).
  • Page 38 SETTINGS Click SETTINGS to open a drop-down list of the following items: • Preferences allows users to define Passwords, Language Preference, Home Web Page, and Unit Preferences. • Configuration is used by an FFS certified technician to configure the ATG for operation. •...

  • Page 39: Maintenance

    Maintenance As a user or owner, there is limited maintenance you need to perform on the ATG. To keep the unit in good, serviceable condition, follow the procedures outlined below. WARNING: Do not attempt to open the console unless you are a certified Franklin Fueling Systems technician.

  • Page 40: Internal Printer

    Internal Printer Changing Printer Paper 1. Lift the green panel to open the printer and load paper. Make sure the roll is oriented as shown. 2. Load the printer paper. Pay attention to the following guidelines: Make sure the paper Do not load paper in Paper loaded correctly.

  • Page 41: Alarms And Troubleshooting

    Alarms and Troubleshooting For all alarms conditions, the troubleshooting steps provided in this chapter are suggested actions to take in the event of an alarm. Follow all site policy procedures set by local governing agencies in the case of a spill, leak, or malfunction. If the steps provided by this manual or the site policy are followed and the system still requires additional support, contact FFS Technical Services.
  • Page 42 Alarm/Warning Device Description Recommended Actions AC Input AC_INPUT malfunction AC Input Slot AC Input Modules Check that the number of AC Input Modules module number detected does not installed matches the number programmed un- mismatch match the number der System Configuration > Modules Expected. programmed.
  • Page 43 Failed 7.5  p si. This is seen as a See “LS500 Auto Learn Line Leak Detection catastrophic leak during Installation & User’s Guide” FFS 000-2145. dispensing. Contact Franklin Fueling Systems’ Technical Services Dept. for support. DMS sensor SENSOR configuration error...
  • Page 44 Alarm/Warning Device Description Recommended Actions DMS sensor not SENSOR learned DMS sensor SENSOR product alarm DMS sensor SENSOR Discriminating Verify programmed level. If water is too high water alarm Magnetorestrictive Sensor consult your local site policy procedures for detected water above corrective actions.
  • Page 45 Alarm/Warning Device Description Recommended Actions Gross leak TANK 3 gph leak detected in the Follow site policy on tank leak procedures. detected tank. Gross Leak Test Line The console has detected Inspect all sumps for product. Refer to “LS500 Failure a line leak greater than Auto Learn Line Leak Detection Installation 3 ...
  • Page 46 Alarm/Warning Device Description Recommended Actions High water TANK Water level approaching Verify programmed level. If water is too high warning High limit set. consult your local site policy procedures for corrective actions. High Water/ Tank Water/Phase Separation Remove Water/Phase Separated product form Phase Sep has exceeded the High the tank.
  • Page 47 Engineering The line has called for the Verify that other applications are operating Request Ignored pump to be turned on properly. Contact Franklin Fueling Systems’ but another application is Technical Services Dept. for support. currently using the STP Liquid present...
  • Page 48 Alarm/Warning Device Description Recommended Actions Manifold low Tank The specified manifold has Check product volume and compare to the low product reached the programmed programmed Low Low Volume alarm Limit in volume Low Low Product Volume the setup menu. Acquire an accurate product volume and compare to the ATG.
  • Page 49 Alarm/Warning Device Description Recommended Actions Not Calibrated The STP controller is Refer to the applicable Smart Controller reporting that it has not Installation guide for details. been calibrated. Open analog TANK input error Open Circuit The STP controller is Refer to the applicable Smart Controller reporting an open circuit Installation guide for details.
  • Page 50 RTD distance error; Verify correct RTD programming. If issue still Special Probe exists, inspect wiring to probe.If the condition programming error. still exists, contact Franklin Fueling Systems’ Technical Services for support. SCALD manifold MANIFOLD Manifold did not pass Refer to the Tank Testing Section in the...
  • Page 51 Alarm/Warning Device Description Recommended Actions SCALD tank test TANK Tank did not pass Refer to the Tank Testing Section in the failed Statistical Continuous Operator's guide for troubleshooting. Automatic Leak Detection. Sensor SENSOR communication CRC error Sensor SENSOR communication failure Sensor SENSOR communication...
  • Page 52 Alarm/Warning Device Description Recommended Actions Sump full SENSOR Discriminating Sensor has Check containment for collection of fluid. detected the containment Troubleshoot source of the leak. is full Tank delivery TANK detection canceled Tank in service TANK mode Tank product TANK Tank product density high Verify programming is set correctly.
  • Page 53 Alarm/Warning Device Description Recommended Actions Under Load The STP controller is Refer to the applicable Smart Controller reporting an underload Installation guide for details. condition. Under Voltage The STP controller is Refer to the applicable Smart Controller reporting a voltage level Installation guide for details.
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