Franklin Fueling Systems EVO 600 Programming Manual
  1. Manuals
  2. Brands
  3. Franklin Fueling Systems Manuals
  4. Tank Equipment
  5. EVO 600
  6. Programming manual

Franklin Fueling Systems EVO 600 Programming Manual

Automatic tank gauges
Hide thumbs Also See for EVO 600:
Table of Contents

Advertisement

Quick Links

EVO
600 AND EVO
6000
TM
TM
AUTOMATIC TANK GAUGES
PROGRAMMING GUIDE

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the EVO 600 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Franklin Fueling Systems EVO 600

Summary of Contents for Franklin Fueling Systems EVO 600

  • Page 1 600 AND EVO 6000 AUTOMATIC TANK GAUGES PROGRAMMING GUIDE...
  • Page 2 Copyright © 2020 Franklin Fueling Systems, LLC, Madison, WI 53718. All world rights reserved. No part of this publication may be stored in a retrieval system, transmitted, or reproduced in any way, including, but not limited to, photocopy, photograph, magnetic, or other record, without the prior written permission of Franklin Fueling Systems.

  • Page 3: Table Of Contents

    Contents Introduction ............................1 FMS functions ..........................1 Conventions used in this manual ....................2 Questions and concerns ........................3 Operating precautions ........................3 Open source software ........................4 Inspection of materials ........................4 Warranty information ........................4 Certified programmer or service person ..................4 Station owner or operator ......................4 Approvals ............................5 Definitions and acronyms ......................5 Getting Started ..........................7...
  • Page 4 Setting the Date and Time ......................16 Modifying the Network Parameters ...................16 Web Browser Interface FFS PRO Connect ..................19 ® Navigating Applications Remotely ....................19 Accessing the Web Browser Interface FFS PRO Connect (Web Interface) .......19 ® Making Changes to System Parameters ..................19 Password Prompting ........................20 Setup ..............................20 Backup Setup Files .........................20...
  • Page 5 Pump group ..........................36 Corrosion Control (if option installed) ...................36 ™ Lines (if option installed) ......................36 Dispenser interface ........................37 Sentinel mode ..........................41 One Touch Buttons (OTB) ......................42 Logic Conditions ..........................43 Notifications ..........................44 Multiplexing Sensor Hub (FMP-MSH) ....................47 Necessary Components for Operation ..................47 Programming ..........................48 Probes ............................48 Sensors ............................49...

  • Page 7: Introduction

    Introduction This manual provides programming and troubleshooting information for the EVO™ 600 and EVO™ 6000 automatic tank gauges (ATGs) to installers, operators, and technicians. The fuel management systems (FMS) application in the EVO™ 600 and EVO™ 6000 ATGs tie together the monitoring and alarm capabilities of the ATG with advanced technologies to supply tank and level data more accurately and efficiently.

  • Page 8: Conventions Used In This Manual

    • Line leak reports (when applicable) • Reconciliation reports (when applicable) • Flow Rate Monitoring reports (when applicable) Conventions used in this manual This manual includes safety precautions and other important information presented in the following format: NOTE: This provides helpful supplementary information. IMPORTANT: This provides instructions to avoid damaging hardware or a potential hazard to the environment, for example: fuel leakage from equipment that could harm the environment.

  • Page 9: Questions And Concerns

    China: +86.10.8565.4566 Operating precautions Franklin Fueling Systems (FFS) equipment is designed to be installed in areas where volatile liquids such as gasoline and diesel fuel are present. Working in such a hazardous environment presents a risk of severe injury or death if you do not follow standard industry practices and the instructions in this manual.

  • Page 10: Open Source Software

    WARNING: Always secure the work area from moving vehicles. The equipment in this manual is usually mounted underground, so reduced visibility puts service personnel working on it in danger from moving vehicles that enter the work area. To help prevent this safety hazard, secure the area by using a service truck (or some other vehicle) to block access to the work area.

  • Page 11: Approvals

    Approvals All FMS models are UL and cUL listed 6L79 as Liquid Level Gauge/Leak Detection Systems. The EVO™ 600 and EVO™ 6000 have several third party approval that can be seen on the National Work Group on Leak Detection Evaluations' website (http://www.nwglde.org/). The list includes static tank testing, SCALD tank testing, and sensor monitoring.
  • Page 12 UST – Underground Storage Tank XML – eXtensible Markup Language Related documentation The system installation and operation instructions, troubleshooting guide and console maintenance manual are provided for your use in separate documents. Detailed installation and testing instructions for each type of leak detection sensor are present in the relevant manual, and, likewise, the installation, testing, and programming of various upgrade kits and optional accessories are also contained in separate manuals, addenda, or in one of this document’s appendices.

  • Page 13: Getting Started

    Getting Started After the Fuel Management System has been installed, typically your interaction with the system will be from the LCD display, on-board printer; or using a Web Browser to program and monitor the console. Remote operation can be performed from a PC, either attached directly through a network connection or wirelessly through an optional Wi-Fi connection.

  • Page 14: Connecting A Pc Or Laptop Computer

    Connecting a PC or Laptop Computer To access the console using the Web Browser interface, connect a PC to the console through one of the available network connections: the Ethernet port, the mini USB port, or the optional Wi-Fi. If the console is connected to a local network, you can perform this setup from any PC on that network by using a web browser.

  • Page 15: Configuring Ip Settings For Communication

    Configuring IP Settings for Communication Before attempting to modify any computer settings, contact the Information Technologies department of your business, if available. Some computer accounts may have restricted permissions to overcome before any changes are allowed to be made to TCP/IP settings. At the PC: 1.

  • Page 16: Use The Following Ip Address

    3. Verify link light is lit next to the Ethernet port and RX light is flashing. If technical difficulties arise, please contact Franklin Fueling Systems Technical Support before proceeding. NOTE: More information on the Web Browser Interface is located page 17 of this manual.

  • Page 17: Navigation And Setup

    Navigation and Setup Console Navigation The operating system is designed for easy navigation. Applications allow the user to modify programming options by responding to on-screen commands. The following instructions show various operating system functions, so that issues can be corrected efficiently without interrupting dispensing or sales.

  • Page 18: Quick Jump Menu

    Quick Jump Menu NOTE: Your console will display some selections depending upon installed equipment and user access privileges. Selecting the icon will take you to the summary screen for that item and allow you to access more detailed information. Login Entry Screen Close Without Saving Save and Enter...
  • Page 19 Whether you are accessing the EVO™ 600 through the console GUI or the Web Interface for the first time, you will be prompted to enter an administrative password. Create a password and proceed with programming. If you accessed the EVO™ 600 through the Web Interface for the first time, the web display will look like this: Create a password for administrative level and proceed with interaction with the EVO™.

  • Page 20: Initial Console Configuration

    IP address), Controller Serial number and Date/Time of manufacture. • Software Options – Displays the current installed software options. • About – Provides contact information for Franklin Fueling Systems External Printer Setup EVO™ 600 and EVO™ 6000 ATGs support printing through the USB port or through a network connection.

  • Page 21: Programming Through The Console

    1. Connect any USB printer to an EVO™ 600 or EVO™ 6000 ATG or connect the EVO™ 600 or EVO™ 6000 ATG to the network where the target printer resides. 2. From the Web interface, FFS PRO Connect, navigate to Settings/Printers ®...

  • Page 22: Setting The Date And Time

    • Diagnostics • Discrete Inputs • Relays • Shifts • Fuel Management Systems • General Purpose Analog Inputs • One-Touch Buttons • Logic Conditions • Notifications Setting the Date and Time To set the date and time, select Quick Jump Menu > System > Configuration > Date/Time. Select the appropriate Time Zone from the list.
  • Page 23 • DNS Server Address – The domain name system (DNS) is the way that internet domain names are located and translated into Internet Protocol addresses. A domain name is a meaningful and easy-to-remember tag for an internet address (used for e-mail functions). •...
  • Page 24 Intentionally Blank...

  • Page 25: Web Browser Interface Ffs Pro Connect

    Web Browser Interface FFS PRO Connect ® Navigating Applications Remotely The Web Browser Interface offers several ways to navigate through applications: • Easy-to-read web pages that use hyperlink text (words or characters that, when clicked, take you to another page) to move through the menus. •...

  • Page 26: Password Prompting

    Password Prompting When connected to an EVO™ 600 or EVO™ 6000 ATG, you will be prompted for a user name and Password entry. Enter the applicable information relative to your user access level. Once you have entered the information, you will be logged into the system. This can be confirmed in the upper-right hand corner of the Configuration screen.

  • Page 27: Upload / Merge

    Upload / Merge IMPORTANT: When uploading, it is important to remember that network parameters may be affected by the change, rendering it unreachable from a remote location. 1. When required, the backup configuration file will need to be reloaded onto the console to restore a previous setup.
  • Page 28 Intentionally Blank...

  • Page 29: Programming The System

    Programming the System Programming Options The EVO™ 600/6000 can be programmed through a web interface or directly through the console. Programming through FFS PRO Connect (Web Interface) ® To begin programming the ATG, type the appropriate IP address into the Address Tool Bar. IMPORTANT: Click the "+"...

  • Page 30: Settings

    Settings The following options are available under Settings: • Preferences • Configuration • Tank Correction Tables • Fueling Points (if applicable) • Date/Time • Printers • Wi-Fi (if applicable) Configuring Configuring System ID. Select: Settings > Configuration. Select System ID. You should have the following items ready before beginning console programming: •...

  • Page 31: Date/Time

    • Regional Formats: Select the desired system regional format. • Units: Select the desired system units of measurement – Temperature, Density, Pressure, Length, Volume, Leak Rate, Mass, Power, Dispense Rate. Date/Time • Time Zone: Enter time zone • NTP Server: Network Time Protocol (NTP) is a networking protocol for clock synchronization. Enter the IP address for NPT.

  • Page 32: Networking

    Networking The Networking section allows user to define the appropriate settings for the available network connections. Ethernet 1 or Ethernet 2: • IPv4: • Method: Choose Manual or Automatic DHCP. If you choose Manual, choose options for the following: • Address: Assigned IP address. •...

  • Page 33: Communications

    • Serial Ports: • COMM 1 • Mode: Choose: Disabled, Veeder-Root, Franklin Fueling Systems (XML), or Modbus RTU. If you choose something other than Disabled, you also must choose entries for the options that appear. •...

  • Page 34: Email

    you can choose: • Interface: Ethernet 1 or Ethernet 2 • Node Address • UDP Heartbeat Port • Assign Leak Detection Points • Maintenance Mode Password • Enable Site Controller Notifications: If you choose Yes, then choose the site controller node address. •...

  • Page 35: Diagnostics

    • Model/Driver: Select the specific model and driver for the make. • General: • Media Size: Select Letter size. • Double-Sided Printing: choose off, long edge or short edge. • Media Source: Set source. • Resolution: Set resolution. • Color Mode: Select color mode. •...

  • Page 36: Relays

    Relays The Relays section allows users to configure the name and location of any relays to be used by the system. • Name: Given name of channel. • Connection Type: Choose from Power Supply Module, Relay Module, Relay Module (10A). •...

  • Page 37: Static Tank Testing

    • Delivery Delay: Time in minutes after a completed delivery that the system will wait to post the results. • Low Product Limits By: Allows user to determine how Low Product alarms will be configured and triggered: by Level, by Volume, or by Percentage of capacity. •...

  • Page 38: Products

    • Reconciliation trace logging level. • Autocalibration trace logging level. • Autocalibration action log. • Store inventory trace logging level. • Compliance trace logging level. • Dispenser trace logging level. • Water separator logging level. Products Click on "+" to add a new product, then fill in the parameters listed below: •...
  • Page 39 • Name Tank: Enter name of tank. • Tank Number: Select number of tank. • Tank Type: Select tank type. • Siphon Manifolded: Choose Yes or No. • Product: Select type of product in tank. • Delivery Threshold: Enter the minimum volume increase that will trigger a delivery to be recorded.

  • Page 40: Manifolds

    • Low low (Limit/Volume/percentage) Limit: Enter the Limit/Volume/percentage that will trigger the Low low Product alarm. • Low limit (Limit/Volume/percentage) Limit: Enter the Limit/Volume/percentage that will trigger the Low Product alarm. • Enable Temperature Alarm Limits: Select yes to enable temperature alarms. •...

  • Page 41: Store Inventory Schedules

    2-Wire Module, 3-Wire Module, Probe Module, and Sump Multiplexer. • Module: • Channel: Select the channel where the sensor is wired. • Monthly Compliance: Select Yes if this sensor is to appear on the Compliance page and in the Regulatory report. •...

  • Page 42: Pump Group

    • Is Grouped: Pumps that feed the same line can be grouped to allow TPI functions such as Leveling or Priority. Select Yes to include the pump in a group. • Tank: The tank number (where this Pump is located). •...

  • Page 43: Dispenser Interface

    • Catch Pressure Wait Time: Select the time in seconds that ELLD will wait before running the Catch Pressure test. • Dispenser Pressure Test: Select Yes to enable the Dispenser Pressure test • Catch and Sudden Pressure Loss Test: Select Yes to enable the Catch and Sudden Pressure Loss test.
  • Page 44 • If the DIM module was installed in the field, you may need to set Internal DIM to 1. • Under Configuration, click on Fuel Management System>Dispenser Interface. • Under Dispenser Interface>Precision • Volume Precision: Refers to the number of digits to the right of the decimal. It will only affect how the information is displayed.
  • Page 45 • Second Product: None or select second product for blending • Blending Ratio: Select blending ratio if using a blended product. Percentage is the first tank amount in the blend. • Dispenser Interface>Interfaces: Click “+” to add Connection • Connection: Select “Software” for Dimless or Select “Internal DIM” if Internal DIM is installed •...
  • Page 46 • Some typical examples: • Current loop-Gilbarco PA0261x000011-PA0261x00020, Wayne/Dresser D-Box • RS422/485-Gilbarco PA0261x000011-PA0261x000021 • RS232 Duplex-Gilbarco MOC G-Site Systems Under Dispenser Interface>Interfaces, select Fueling Points. Click “+” to add fueling points NOTE: A Fueling Point is anywhere a vehicle can stop and dispense fuel. Most dispensers have two fueling points.

  • Page 47: Sentinel Mode

    Example: • From the Home screen, click Settings>Fueling Points • Press the “Query” button to start the process of learning the meter position mapping for a fueling point. • After hitting the Query button, you will be prompted that “Dispense a small amount of product from each hose of this fueling point.

  • Page 48: One Touch Buttons (Otb)

    General Purpose Analog Inputs General Purpose Analog Inputs allows the setup of 4-20mA analog inputs to be monitored by the system. • When an input is added "+" these are your options: • Name: Enter a name for the Analog Input. •...

  • Page 49: Logic Conditions

    Logic Conditions When programming complex logic conditions, it is a recommended practice to use a 4 step process: 1. Write out in words what the EVO function is 2. Create a logic diagram showing that function 3. Program the EVO to the logic diagram 4.

  • Page 50: Notifications

    Example 2: Tanks Overfill Alarm This example shows an overfill alarm triggered by an EVENT—too much fuel in the tank (high product). It will trigger the internal relay for a duration of 2 seconds to send a pulse to the external Franklin annunciator.
  • Page 51 • Name: Enter description of notification. Click <Enter>. • Enabled: Choose Yes to enable the notification. • Events: Click “+” to add an Event. • Event: • Event Type: Select Event type that triggers action (Event Occurred; Event Cleared; Schedule). •...
  • Page 52 Example 2: Inventory Report Email This example is a notification (email) triggered by a schedule. Every day at 5 AM this inventory report will be emailed. NOTE: Email address is configured in the address book section & SMTP server settings is setup in Email section Settings>>Configuration>>Email...

  • Page 53: Multiplexing Sensor Hub (Fmp-Msh)

    (up to 6) using a patent-pending device to communicate back to a Franklin Fueling Systems (FFS) Automatic Tank Gauge (ATG). Because only four wires are needed from the ATG to the FMP-MSH, the Multiplexing Sensor Hub reduces the amount of field wiring and cabling from the ATG to the various sensors and probes in the sump.

  • Page 54: Programming

    EVO™ 600 with FMP-485IS, RS-485 Module RS-485 Module Programming Probes When programming the ATG for communicating with Probes through the Multiplexing Sensor Hub (MSH), be sure to select “Sump Multiplexer” for the Connection Type within the Probes section. Select the Module number and channel of the RS-485 Module that the MSH is connected to.

  • Page 55: Sensors

    Sensors When programming the ATG for communicating with the sensors through the Multiplexing Sensor Hub (MSH), be sure to select “Sump Multiplexer” for the Connection Type within the Sensors section. Select the Module number and channel of the RS-485 Module that the MSH is connected to.
  • Page 56 Intentionally Blank...

  • Page 57: Ts-Tpi Overview And Functionality

    TS-TPI Overview and Functionality Tank fuel management can be achieved using an EVO™ 600 or EVO™ 6000 ATG and an FE Petro Turbine Pump Controller (STP-SCI, SCIII, EcoVFC or MagVFC) through Turbine Pump Interface (TPI). Refer to Application Guide AG016 REV 2 for more information on TPI connections in the EVO™...

  • Page 58: Live Leveling

    NOTE: Leveling is achieved using level as percentage volume full. The tank gauge looks at levels in a tank as % full and attempts to keep that number equal between all tanks in LEVELING mode. If tanks are different sizes, the levels in tanks may not be equal, but the % full will be similar. Live Leveling Live Leveling provides the same functionality as the On-start leveling.

  • Page 59: Tpi Setup

    the product level is within 3" of the programmed PUMP HEIGHT measurement, an alarm on the tank gauge will indicate DRY TANK. When a delivery is made, the pump controller will automatically be reset. NOTE: Because the TS-TPI resets the pump controller after a delivery is made, the Auto Restart feature on the pump controller must be disabled.

  • Page 60: Pump Groups

    Hook is generally an AC input signal. "External" refers to coming into the EVO™ vs. "Internal" coming into the motor controller directly. 8. Inlet Height is the approximate distance from the bottom of the Pump motor assembly (PMA) to the bottom of the tank. This measurement is used as a baseline for associated Pump alarms.

  • Page 61: Water Separator Overview And Functionality

    Sulfur Diesel (ULSD) fuels have improved air quality, these advances have also contributed to corrosion in fueling systems because of increased microbial activity in these fuels that have higher water absorption rates. The Franklin Fueling Systems patent-pending Corrosion Control™ Water Separator (WS) System disrupts this microbial activity by removing water from the holding tank.

  • Page 62: Programming

    alternatively an EVO™ 600/6000 with an RS-485IS Module and Multiplexing Sensor Hub (FMP- MSH) are required. Programming Programming can be completed thru the EVO™ 600 ATG console or via a connected computer FFS PRO Connect™ web browser interface. The following instructions are based on the FFS PRO Connect™...

  • Page 63: Water Separator Probe

    • The Relay (controls the solenoid which opens the fuel flow to create the vacuum) In the example below, we named our Water Separator “North Diesel Tank Water/Separator 1” and scheduled to run at 8:00 PM. The pump was programmed in the pump section and was selected “North Diesel STP".
  • Page 64 Next, select the Auto-Configure Offset button, when the probe is installed in the vertical position and no flow. The flow detector should be in the bottom position. Selecting this button will take the screen to the configuration screen and automatically populate the Flow Offset reading.

  • Page 65: Diagnostic Information

    Diagnostic Information After the Water Separator is programmed, diagnostic information may be accessed from the Water Separator Status page. Located under Monitoring>>>Water Separator Status From this screen, the operator can see if the Water Separator is running, the status of the flow sensor, the water level status as well as the level in inches.
  • Page 66 Intentionally Blank...

  • Page 67: Alarms And Troubleshooting

    Alarms and Troubleshooting For all alarms conditions, the troubleshooting steps provided in this chapter are suggested actions to take in the event of an alarm. Follow all site policy procedures set by local governing agencies in the case of a spill, leak, or malfunction. If the steps provided by this manual or the site policy are followed and the system still requires additional support, contact FFS Technical Services.
  • Page 68 Alarm/Warning Device Description Recommended Actions A/L Range NOZZLE Air/Liquid ratio is outside of the programmed range. AC Input AC_INPUT malfunction AC Input Slot AC Input Modules Check that the number of AC Input Modules module number detected does not installed matches the number programmed un- mismatch match the number der System Configuration >...
  • Page 69 Failed 7.5  p si. This is seen as a See “LS500 Auto Learn Line Leak Detection catastrophic leak during Installation & User’s Guide” FFS 000-2145. dispensing. Contact Franklin Fueling Systems’ Technical Services Dept. for support. DMS sensor SENSOR configuration error...
  • Page 70 Alarm/Warning Device Description Recommended Actions DMS sensor SENSOR installation error DMS sensor not SENSOR learned DMS sensor SENSOR product alarm DMS sensor SENSOR Discriminating Verify programmed level. If water is too high water alarm Magnetorestrictive Sensor consult your local site policy procedures for detected water above corrective actions.
  • Page 71 Alarm/Warning Device Description Recommended Actions Float Missing Tank Probe detects a lesser Review probe programming for correct number number of floats than of floats. If correct then inspect probe shaft, programmed. floats, and float magnets. With the probes out of the tank, this would be an idea time to clean the probe and floats.
  • Page 72 Alarm/Warning Device Description Recommended Actions High product Tank The specified tank has Check product volume and compare to the volume reached the programmed programmed High Volume alarm Limit in the High Product Volume. setup menu. Acquire an accurate product level and compare to the ATG. If levels differ, verify programming is correct.
  • Page 73 Engineering The line has called for the Verify that other applications are operating Request Ignored pump to be turned on properly. Contact Franklin Fueling Systems’ but another application is Technical Services Dept. for support. currently using the STP Liquid present...
  • Page 74 Alarm/Warning Device Description Recommended Actions Manifold high MANIFOLD The specified manifold Check product volume and compare to the high product has reached the programmed High High Volume alarm Limit volume programmed High High in the setup menu. Get an accurate product Product Volume.
  • Page 75 Alarm/Warning Device Description Recommended Actions Monthly LINE 0.2 gph statistical line leak Follow site policy on line leak procedures. Statistical Line test did not pass. Leak Test Failed MQTT MQTT_ Message Queuing Contact FFS Technical Services for support. TS configuration CONNECTION Telemetry Transport set Contact Engineering.
  • Page 76 Alarm/Warning Device Description Recommended Actions Printer Module Slot Printer Modules detected Check that the number of Printer Modules Number does not match the installed matches the number programmed Mismatch number programmed. under System Configuration > Modules Expected. If problem persists, contact FFS Technical Support.
  • Page 77 RTD distance error; Verify correct RTD programming. If issue still Special Probe exists, inspect wiring to probe. If the condition programming error. still exists, contact Franklin Fueling Systems’ Technical Services for support. SCALD manifold MANIFOLD Manifold did not pass Refer to the Tank Testing Section in the...
  • Page 78 Alarm/Warning Device Description Recommended Actions Short Circuit The STP controller is Refer to the applicable Smart Controller reporting a short circuit Installation guide for details. condition. SMTP Error NONE Communication error with Troubleshoot Email setup with IT department. the email set-up/server. SN2 Fuse Blown ChannelSN2 2-Wire Sensor Module...
  • Page 79 Alarm/Warning Device Description Recommended Actions Time source NONE error Too few bytes TANK error Too many floats TANK # of floats detected on Verify configuration programming is set to the probe is more than what actual number of floats on the probe. is programmed in the ATG Ullage error Tank...
  • Page 80 Alarm/Warning Device Description Recommended Actions Zero Sales on RECONCILIATION Fueling Point Alarm Zero Sales on RECONCILIATION Fueling Point Warning Zero Sales on Reconciliation Fueling Point Warning...

  • Page 81: Appendix A: Standard Products Table

    Appendix A: Standard Products Table Product Name API Gravity (6B Compensation) Leaded Regular 63.5 Unleaded Regular 63.5 Unleaded Plus 62.8 Unleaded Extra 62.8 Unleaded Super 51.3 Diesel 32.8 Kerosene 41.8 #2 Fuel Oil 32.8 Ethanol 46.1 146.0...
  • Page 82 Intentionally Blank...

  • Page 83: Appendix B: Standard Products Table

    Appendix B: Standard Products Table Typical - Tank Leak Test Times Tank Size in Gallons Tank Size in Liters (to Finish) 4,000 15,141.65 2.0 hours 6,000 22,712.47 3.0 hours 8,000 30,283.29 4.0 hours 10,000 37,854.12 5.0 hours 12,000 45,424.94 6.0 hours 15,000 56,781.18 7.5 hours...
  • Page 84 Intentionally Blank...
  • Page 85 Intentionally Blank...
  • Page 86 228180061 r1...

This manual is also suitable for:

Evo 6000

Table of Contents

Save PDF