Carestream Kodak DirectView CR 500 SYSTEM Preventive Maintenance
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Carestream Kodak DirectView CR 500 SYSTEM Preventive Maintenance

Carestream Kodak DirectView CR 500 SYSTEM Preventive Maintenance

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{ P r e v e nt i v e Mai n t } { P r o duc t i o n} { H eal t h Gr o up} { R es t r i c t e d}
Restricted
Important
•
Qualified service personnel must do these procedures.
•
When doing the procedures in this document, you must use safe work practices and wear
the correct Personal Protective Equipment (for example: SAFETY EYEWEAR) according
to your Company's Standard Operating Procedures.
PREVENTIVE MAINTENANCE
Kodak DirectView CR 500 SYSTEM
Service Code: 4366
for the
Publication No. PM4366-1
© CARESTREAM HEALTH, INC.
07MAR08
H195_0016BC

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  • Page 1 { P r e v e nt i v e Mai n t } { P r o duc t i o n} { H eal t h Gr o up} { R es t r i c t e d} Publication No. PM4366-1 07MAR08 PREVENTIVE MAINTENANCE Restricted for the Kodak DirectView CR 500 SYSTEM Service Code: 4366 Important • Qualified service personnel must do these procedures. •...

  • Page 2: Table Of Contents

    2 of 31 No patent license is granted by this information. Carestream Health, Inc. reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Carestream Health shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Carestream Health’s negligence or other fault.

  • Page 3: Description

    PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 Section 1: Preventive Maintenance PM4366-1 Page 3 of 31 Necessary Materials Part No. Description TL845 4977 Kodak SCREEN CLEANER - - - LINT-FREE CLOTHS - - - ESD-SAFE VACUUM CLEANER with DUST BRUSH ATTACHMENT - - - LENS WIPES 1C8068 LENS CLEANER...

  • Page 4: Cleaning The Cr 500 System

    PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 Cleaning the CR 500 SYSTEM PM4366-1 Page 4 of 31 BACK DOOR AY Caution Dangerous Voltage De-energize and disconnect the Kodak DirectView CR 500 SYSTEM from the main power. If necessary, remove the BACK DOOR H195_1189ACA H195_1189AC Laser Warning...
  • Page 5 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 PM4366-1 Page TOP COVER 5 of 31 2 back SCREWS 2 WASHERS 2 WASHERS 2 front SCREWS OPERATOR INTERFACE H195_1021BCA CABLE CONNECTOR J101 H195_1021BC Disconnect the OPERATOR INTERFACE CABLE CONNECTOR J101. Remove: • 2 front SCREWS •...
  • Page 6 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 PM4366-1 Page 6 of 31 LEFT SIDE ACCESS PANEL ERASE AY POWER CORD ERASE LAMP HOUSING AY H195_1090HCA THUMBSCREW H195_1090HC Remove the LEFT SIDE ACCESS PANEL. Disconnect the ERASE AY POWER CORD. Remove: • THUMBSCREW •...
  • Page 7 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 PM4366-1 Page 110 V 7 of 31 POWER ERASE AY CORD BACK COVER 2 SCREWS NETWORK 2 SCREWS CABLE CONNECTOR RJ45 DRIVE BELT COVER CONNECTOR A9P1 CONNECTOR A9J2 H195_1216HCA 8 SCREWS H195_1216HC Caution Dangerous Voltage Disconnect: •...
  • Page 8 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 Remove: PM4366-1 Page • 8 SCREWS 8 of 31 • BACK COVER • 2 SCREWS • DRIVE BELT COVER Disconnect the CONNECTORS: • RJ45 • A9P1 • A9J2 Caution Be careful. Do not allow the ERASE AY to fall. Remove: •...
  • Page 9 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 PM4366-1 Page 9 of 31 2 SIDE PANELS 6 SCREWS FRONT PANEL H195_1217HCA H195_1217HC Remove: • 6 SCREWS • FRONT PANEL • 2 SIDE PANELS...
  • Page 10 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 PM4366-1 Page 10 of 31 2 CASSETTE GUIDES CASSETTE INTERFACE AY center position H195_1234HCA H195_1234HC Use the ESD-SAFE VACUUM CLEANER to carefully remove all dust and debris from the CASSETTE INTERFACE AY. Move the 2 CASSETTE GUIDES to the outside, and continue cleaning the CASSETTE INTERFACE AY.
  • Page 11 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 PM4366-1 Page 11 of 31 2 SCREWS LASER SAFETY COVER 4 SCREWS BACK LIGHT LOCK COVER H195_1034HCA H195_1034HC Remove: • 2 SCREWS • LASER SAFETY COVER • 4 SCREWS • BACK LIGHT LOCK COVER...
  • Page 12 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 PM4366-1 Page CONNECTOR A5J1 12 of 31 CONNECTOR A5J2 PMT BOARD H195_1167HCA H195_1167HC Disconnect from the PMT BOARD: • CONNECTOR A5J2 • CONNECTOR A5J1 Possible damage from electrostatic discharge.
  • Page 13 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 PM4366-1 Page 13 of 31 2 SCREWS CONNECTOR A11P2 2 top SCREWS 2 bottom SCREWS ENCODER CABLE SLOW SCAN AY CONTROLLER BOARD SLOW SCAN COLLECTOR BOARD H195_1164HCA CONNECTOR A7J1 FRAME CHANNEL H195_1164HC Important The PMT BOARD is not displayed in the graphic. Loosen the 2 SCREWS for the CONNECTOR A11P2.
  • Page 14 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 Remove from the FRAME CHANNEL: PM4366-1 Page • ENCODER CABLE 14 of 31 • CONNECTOR A7J1 Remove from the SLOW SCAN AY: • 2 bottom SCREWS • 2 top SCREWS Caution The weight of the SLOW SCAN AY is 13 kg (45 lb). Tilt the SLOW SCAN AY backward to remove.
  • Page 15 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 PM4366-1 F-THETA LENS Page 15 of 31 MINI-FAST SCAN BOARD - do not touch or clean BOARD BASE FRAME OPTICAL FRAME OPTICAL CAVITY SLOW SCAN BOARD H195_1235HCA H195_1235HC Possible damage from electrostatic discharge. Connect your ESD WRIST STRAP to the ground on the CR 500 SYSTEM. Caution Do not clean or touch the MINI-FAST SCAN BOARD.
  • Page 16 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 Use the ESD-SAFE VACUUM CLEANER to remove all dust and debris from: PM4366-1 Page • OPTICAL CAVITY 16 of 31 • OPTICAL FRAME • SLOW SCAN BOARD • BASE FRAME • MSC BOARD If any dust or debris remains on the CR 500 SYSTEM, carefully use a damp, LINT-FREE CLOTH to remove it.

  • Page 17: Cleaning The Slow Scan Ay

    PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 Cleaning the SLOW SCAN AY PM4366-1 Page 17 of 31 RP 1 DRIVE ROLLER H195_1214BCA RP 1 PRESSURE ROLLER H195_1214BC Important • You must: – rotate the ROLLERS to clean all sides – clean the ROLLERS until the cloth has no black debris •...
  • Page 18 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 Check that the ROLLERS are: PM4366-1 Page • clean 18 of 31 • • free of debris 2 SCREWS CONNECTOR A11P2 2 top SCREWS 2 bottom SCREWS ENCODER CABLE SLOW SCAN AY SLOW SCAN COLLECTOR BOARD CONTROLLER BOARD H195_1164HCA CONNECTOR A7J1...
  • Page 19 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 PM4366-1 Page Caution 19 of 31 • The weight of the SLOW SCAN AY is 13 kg (45 lb). • The PMT BOARD is not displayed in the graphic. Tilt the SLOW SCAN AY backward to install. Install: •...
  • Page 20 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 PM4366-1 Page 20 of 31 CONNECTOR A5J1 CONNECTOR A5J2 PMT BOARD H195_1167HCA H195_1167HC Possible damage from electrostatic discharge. Connect to the PMT BOARD: • CONNECTOR A5J1 • CONNECTOR A5J2...
  • Page 21 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 PM4366-1 Page 21 of 31 2 SCREWS LASER SAFETY COVER 4 SCREWS BACK LIGHT LOCK COVER H195_1034HCA H195_1034HC Use the ESD-SAFE VACUUM CLEANER to remove the dust and debris from both sides • BACK LIGHT LOCK COVER •...
  • Page 22 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 PM4366-1 Page 22 of 31 2 SIDE PANELS 6 SCREWS FRONT PANEL H195_1217HCA H195_1217HC Use the ESD-SAFE VACUUM CLEANER to carefully clean: • FRONT PANEL • 2 SIDE PANELS • BACK COVER Install: • 2 SIDE PANELS •...

  • Page 23: Cleaning The Erase Ay

    PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 Cleaning the ERASE AY PM4366-1 Page 23 of 31 ERASE AY TOP COVER 2 SCREWS ERASE AY SCREEN GUIDE H195_1236HCA 2 SCREWS H195_1236HC Remove: • 2 SCREWS • ERASE AY TOP COVER • 2 SCREWS •...
  • Page 24 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 PM4366-1 Page 24 of 31 Possible damage from electrostatic discharge. Use the ESD-SAFE VACUUM CLEANER to carefully remove dust and debris from the POWER SUPPLY. Use a damp, LINT-FREE CLOTH to carefully clean: • ERASE AY •...
  • Page 25 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 PM4366-1 Page 110 V 110 V 25 of 31 POWER POWER ERASE AY ERASE AY CORD CORD BACK COVER BACK COVER 2 SCREWS 2 SCREWS NETWORK NETWORK CONNECTOR RJ45 CABLE CABLE 2 SCREWS 2 SCREWS CONNECTOR A9P1 DRIVE BELT COVER DRIVE BELT COVER...
  • Page 26 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 Connect the CONNECTORS: PM4366-1 Page • A9P1 26 of 31 • A9J2 • RJ45 Install: • DRIVE BELT COVER • 2 SCREWS • BACK COVER • 8 SCREWS Caution Dangerous Voltage Connect: • 110 V POWER CORD •...
  • Page 27 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 Remove the FOAM. PM4366-1 Page FOAM Use water and mild detergent to clean 27 of 31 the FOAM. Rinse the FOAM. Squeeze the FOAM to remove all the water. Install the FOAM. H195_1237ACA H195_1237AC...

  • Page 28: Cleaning The Phosphor Screens

    PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 Cleaning the PHOSPHOR SCREENS PM4366-1 Page 28 of 31 Caution • Do not cause damage to the PHOSPHOR SCREENS. • The PHOSPHOR SCREENS are sensitive to water. • Do not use excessive force to clean the surface of the PHOSPHOR SCREENS. •...
  • Page 29 PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 Move the LATCH to the left to open the PM4366-1 Page FLEXIBLE PHOSPHOR SCREEN. 29 of 31 CASSETTE Remove the PHOSPHOR SCREEN FLEXIBLE PHOSPHOR from the CASSETTE. SCREEN Apply the Kodak SCREEN CLEANER TL845 4977 to a LINT-FREE CLOTH. Important •...

  • Page 30: Checking The Operation

    PREVENTIVE MAINTENANCE Preventive Maintenance 07MAR08 Checking the Operation PM4366-1 Page 30 of 31 Caution Dangerous Voltage Connect the main power. Check that the equipment is operating correctly.
  • Page 31 File Name Notes Date Pages 07MAR08 PM4366-1 ----- pm4366_1.fm New Publication DirectView is a trademark of Carestream Health. Kodak is a trademark of Kodak used under license. Printed in U.S.A. • pm4366_1.fm Carestream Health, Inc. 150 Verona Street Rochester, NY 14608...

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