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HABONIM 77 Series Operating Maintenance Installation

HABONIM 77 Series Operating Maintenance Installation

Full port din flanged ball valves

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77 & 78 Series
Installation, Operating & Maintenance
Full Port DIN Flanged Ball Valves
Series 77 – PN16
Series 78 – PN40
Series included:
77P, 77X, AF77P,
78P, 78X, AF78P
Sizes included:
78 Series - ½" - 2" (DN15 – DN50)
77 Series - 3" - 8" (DN80 – DN200)
1. GENERAL
This Installation, Operating & Maintenance manual presents the
instructions required for safe use of Habonim Flanged ball valves
type 77 & 78 series. This manual refers to DIN flanged full bore
valves only. Before using any of these series valves, read the entire
IOM carefully and make sure you understand everything. Where in
doubt, please consult with Habonim engineering team.
WARNINGS & SAFETY INSTRUCTIONS
Habonim cannot anticipate all of the situations a user
may encounter while installing and using Habonim
valves. The user MUST know and follow all applicable
industry specifications on the safe installation and use of
these valves. Misapplication of the product may result in
injuries or property damage. Refer to Habonim product
catalogues, product brochures and installation, operating
and maintenance manuals for additional product safety
information or contact Habonim.
1. Keep hands and objects away from the valve ports
at all times. Actuated valves could be accidentally
operated, resulting in serious injury or valve damage.
2. Before removing a valve from the line, always make
sure the line has been depressurized and drained.
Cycle the valve a few times to relieve any pressure
that could be trapped in the body cavity.
3. Utmost caution must be taken when handling a valve
that has toxic, corrosive, flammable or a contaminant
nature media flowing through its pipeline. The
following safety precautions are recommended when
dismantling valves with hazardous media:
a. Wear eye shield, protective headgear, clothing,
gloves and footwear.
b. Have available running water.
c. Have a suitable fire extinguisher when media is
flammable.
4. Do not try to operate a valve that exhibits any sign of
leakage. Isolate the valve and either repair or replace it.
5. Do not use or substitute non Habonim components or
parts in Habonim valves and assemblies.
Kfar Hanassi, Upper Galilee 12305 Israel
T e l :
F a x :
E-Mail: h a b o n i m @ h a b o n i m . c o . i l
w w w . h a b o n i m . c o m
Page 1
9 7 2 - 4 - 6 9 1 4 9 1 1
9 7 2 - 4 - 6 9 1 4 9 0 2

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Summary of Contents for HABONIM 77 Series

  • Page 1 This Installation, Operating & Maintenance manual presents the Series 78 – PN40 instructions required for safe use of Habonim Flanged ball valves type 77 & 78 series. This manual refers to DIN flanged full bore valves only. Before using any of these series valves, read the entire Series included: IOM carefully and make sure you understand everything.
  • Page 2 Acidic media PH < 5 or alkaline media PH > 9 piping system such that it will not be subjected to undue forces, Habonim recommend a proof test interval of 12 months; in case of stresses or shock loads during service.
  • Page 3: Installation

    7. MAINTENANCE Routine replacement of seals and inspection for proper HABONIM valves have a long and reliable life, and maintenance is operation (See Para. 7 for maintenance instructions). seldom required. When maintenance is necessary, valves can be Valve operating torques, as published in the Habonim literature, are refurbished on site.
  • Page 4 Series 77 & 78 Installation, Operating & Maintenance facing. 8. DISASSEMBLY 9.10. In the next steps the line marked on the flange facing will be The following instructions are for off-line disassembly of valves the indication for proper assembly. sizes ⁄...
  • Page 5 Series 77 & 78 Installation, Operating & Maintenance 10.11. Push the stem down into the body and remove it. Discard the TABLE 1 stem thrust ring, bearing and gland packing, care taken not to Stem Nut Tightening Torque scratch or nick the packing bore area of the body. Clean the *PTFE Seat Graphite Seal Full Bore...
  • Page 6 All valves marking is on a nameplate which is spot welded to the 78 Series - ½”~1” valve body. Valves for the European market and above 1” carry the CE mark with the information required by the PED. Habonim logo Ball material Body material ****...
  • Page 7 If it is required to completely remove the body, remove the last bolt and bring out the body center section. Habonim reserves the right to change design features without prior notice. Step 2 – Stem Maintenance Page 7...
  • Page 8 Series 77 & 78 Installation, Operating & Maintenance 78 Series – ½” ~ 1” (DN 12~DN25) Item Description Material Specification Qty. Body G-X6CrNiMo-18-10 (1.4408), S.St ASTM A351 CF8M, C.St A216 WCB, ASTM A494 CW12MW, ASTM B574, ASTM A351 CN7M, ASTM A494 M35-1, ASTM A351 CK3MCuN, ASTM A351 CD4MCU, ASTM A995 UNS J93388 Plug...
  • Page 9 Series 77 & 78 Installation, Operating & Maintenance 78 Series – 1 ½” ~ 2” (DN40~DN50) 77 Series – 3” ~ 8” (DN80~DN200) Item Description Material Specification Qty. Body G-X6CrNiMo-18-10 (1.4408), S.St ASTM A351 CF8M, C.St A216 WCB, ASTM A494 CW12MW, ASTM B574,...

This manual is also suitable for:

78 series77р seriesAf77p seriesAf78p series