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Installation, Operating & Maintenance
Top Entry Cryogenic Trunnion Ball Valves
C52 Valves Series
Habonim USA
Toll Free Phone: 1-866-261-8400
Toll Free Fax: 1-866-243-9959
sales_usa@habonim.com
Habonim ISRAEL
Tel: +972-4-6914911
Fax: +972-4-6914935
sales_international@habonim.com
Top Entry Trunnion Mounted Cryogenic Ball Valves – C52
Valves Series
Habonim EUROPE
Tel: +34 640 384 759
sales_eu@habonim.com
sales_international@habonim.com
Habonim UK
Tel: +44-1633-484554
Fax: +44-1633-482252
sales_uk@habonim.com
Habonim AUSTRALIA
Habonim CHINA
Tel: +61 400 001 988
Tel: + 86 21 64453190 *146
sales_au@habonimau.com
sales_china@habonim.com
Habonim SINGAPORE
Tel: +65 6296 7828
Fax: +65 6299 3184
sales_Singapore@habonim.com
REV00-12/19
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Related Manuals for HABONIM C52 Series
Summary of Contents for HABONIM C52 Series
- Page 1 Top Entry Trunnion Mounted Cryogenic Ball Valves – C52 Valves Series Installation, Operating & Maintenance Top Entry Cryogenic Trunnion Ball Valves C52 Valves Series Habonim USA Habonim EUROPE Habonim AUSTRALIA Habonim CHINA Toll Free Phone: 1-866-261-8400 Tel: +34 640 384 759...
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Page 2: Table Of Contents
Valves Series WARNINGS & SAFETY INSTRUCTIONS Habonim cannot anticipate all of the situations user may encounter while installing and using Habonim valves. The user MUST know and follow all applicable industry specifications on the safe installation and use of these valves. -
Page 3: General
• Acidic media PH < 5 or alkaline media PH > 9 Habonim recommend a proof test interval of 12 months; in case of Fail to Open ESD system, a partial stroke is acceptable to confirm that the installation is functioning properly. -
Page 4: Limitations
Where in doubt, please consult with Habonim. Any unstable fluid or gas should be identified by its manufacturer and must not be used with Habonim valves. -
Page 5: Installation
Valves Series Installation The installation procedure for Habonim ball valves is critical to ensuring both long life and satisfying performance. Valves stored on site, awaiting installation, should be kept in their original packing, in dry conditions, where damage will not occur (See Para. 4). -
Page 6: Valve Marking And Labeling
Unless otherwise requested, nameplates will be secured to the valve body and will be visible to user.The information on the nameplate is as described below: Standard Habonim Tag Habonim logo Ball material Body material... -
Page 7: Cryogenic Valves
Valves Series Valve Tilting Limitation 5.3. Cryogenic Valves 5.3.1. Habonim Top Entry cryogenic valves are fully bidirectional and free of closed cavities, so there is no direction arrow on the valve as well as no preferred installation direction or pressure relief side. -
Page 8: Weld End Valves In-Line - Extended Ends
Top Entry Trunnion Mounted Cryogenic Ball Valves – C52 Valves Series 5.4. Weld End Valves in-line - Extended Ends 5.4.1. Welding of valves shall be performed by a qualified person according to the ASME Boiler Construction Code Section IX. For valves to be welded within the EEA, refer to the requirements of ESR 3.1.2 of the Pressure Equipment Directive 97/23/EC. -
Page 9: Operating Instructions
Only Habonim authorized spare parts should be used. Approved/Athorized/Supported Habonim repair kits can be found at "components & materials" in the Habonim catalog. 7.4. In addition to repair kits, other spare parts are available from Habonim, such as stem, glands, bolts, screws and nuts. 7.5. -
Page 10: Disassembly & Assembly Manual
Top Entry Trunnion Mounted Cryogenic Ball Valves – C52 Valves Series Disassembly & Assembly Manual Top Entry Trunnion Mounted Cryogenic Ball Valves Series included: C52 Series Sizes included: 1/2” - 6” (DN15 – DN150) Top Entry Trunnion Mounted Cryogenic Ball Valves – C52 Valves Series... - Page 11 Valves Series WARNINGS & SAFETY INSTRUCTIONS Habonim cannot anticipate all of the situations user may encounter while installing and using Habonim valves. The user MUST know and follow all applicable industry specifications on the safe installation and use of these valves.
- Page 12 • General cryogenic service does not allow any lubrication for internal and soft parts such as seals and seats. • For bolts, studs, nuts and stem seals use Gleitmo 599 grease only. • An equivalent grease may be applied, when approved by Habonim engineering • For any discrepancies please contact Habonim...
- Page 13 Top Entry Trunnion Mounted Cryogenic Ball Valves – C52 Valves Series 2.10. Use the stem (4) to dismantle the centering plate (27A). 2.11. Put the stem on the ball and use it to release the plate. Pull the stem towards the seat to energize its springs and at the same time remove the plate.
- Page 14 Top Entry Trunnion Mounted Cryogenic Ball Valves – C52 Valves Series Assembly The following instructions are for in-line assembly of valves of all sizes. 3.1. Place the new lower bearing into the body; use a pin punch tool and a hammer to seat it. 3.2.
- Page 15 Top Entry Trunnion Mounted Cryogenic Ball Valves – C52 Valves Series 3.7. Insert the lower shaft of the ball into the lower radial bearing. Prior to insertion, slightly incline the ball away from the seat to allow it to easily engage with the seat. Ball insertion should be done very carefully, with the ball port in the open orientation.
- Page 16 Top Entry Trunnion Mounted Cryogenic Ball Valves – C52 Valves Series 3.9. Place the primary and secondary bonnet seals into the body. 3.10. Place the stem thrust seal on the stem. WARNING: For valves of size 2" and above verify that the thrust seal chamfer faces down.
- Page 17 Top Entry Trunnion Mounted Cryogenic Ball Valves – C52 Valves Series Stem assembly for actuated valves in sizes 1/2”-1” (DN15-DN25). For manually operated valves stem assembly go to page 19. 3.12. Lubricate the stem seal and the anti-abrasion ring with an appropriate lubricant. 3.13.
- Page 18 Top Entry Trunnion Mounted Cryogenic Ball Valves – C52 Valves Series 3.18. Tighten the stem nut onto the stem according to table 2 and lock the locking clip or the tab lock washer. Table 2: Valve Size Stem Size Stem Thread HERMETIX Lb-in 1/2”...
- Page 19 Top Entry Trunnion Mounted Cryogenic Ball Valves – C52 Valves Series 3.22. Lubricate threads of bolts and nuts with an anti-galling compound to prevent galling. 3.23. Initial tightening of the body bolts should be done according to the tightening sequence illustrated: Tightening pattern: 3.24.
- Page 20 Top Entry Trunnion Mounted Cryogenic Ball Valves – C52 Valves Series Stem disassembly and assembly of manually operated valves The following instructions cover bent type handles for small valves (sizes from 1/2” to 1") and pipe type handles for large valves (sizes 1-1 ⁄ 2” to 6"). Refer to the exploded views on page 20 to identify each handle type and its corresponding parts.
- Page 21 Top Entry Trunnion Mounted Cryogenic Ball Valves – C52 Valves Series Full exploded view and BOM Item Description Qty. Item Description Qty. Body Handle Seat Housing Stop plate Housing Seal Wrench head Ball Serrated washer Stem Handle nut (Wrench bolt**) Hybrid seat Sleeve Seat spring...
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