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Summary of Contents for GUDEL Memolub HPS
- Page 1 SERVICE MANUAL SERVICEANLEITUN 9007199349414283_V Automatic lubrication system Memolub HPS Project / Order: B1X.XXXXXXXX Bill of materials: 101XXXXX Serial number: Year of manufacture: 2019...
- Page 2 © GÜDEL Translation of the original instructions This manual contains standard illustrations that may deviate from the original. In the case of special models, options, or technical changes, the scope of deliv- ery may differ from the descriptions here. Reprinting the instructions, in whole or in part, requires our permission.
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Page 3: Table -1 Revision History
SERVICE MANUAL Automatic lubrication system Memolub HPS Revision history Revision history Version Date Description 10.07.2019 Entire manual updated New: • Outputs open and closed Ü 2 11 25.05.2016 Basic version Table -1 Revision history... - Page 4 SERVICE MANUAL Automatic lubrication system Memolub Revision history...
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Page 5: Table Of Contents
SERVICE MANUAL Automatic lubrication system Memolub Table of contents Table of contents Safety 7 General ............. . . 7 Design, function 9... - Page 6 SERVICE MANUAL Automatic lubrication system Memolub Table of contents...
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Page 7: Safety
SERVICE MANUAL Automatic lubrication system Memolub HPS Safety Safety General Read the entire manual before working with the product. The manual con- tains important information for your personal safety. The manual must be read and understood by all persons who work on the product in any of the product life phases. - Page 8 SERVICE MANUAL Automatic lubrication system Memolub Safety...
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Page 9: Design, Function
SERVICE MANUAL Automatic lubrication system Memolub HPS Design, function Design, function Design The automatic lubrication system of the drive module consists of a small lubri- cant dispenser with progressive distributor with several outputs. The auto- matic lubrication system lubricates the guideway and rack of the equipped axes automatically. -
Page 10: Function
SERVICE MANUAL Automatic lubrication system Memolub Design, function Function Lubrication is an important part of the maintenance. The following are the most important elements for achieving effective lubrica- tion to optimize productivity: • Lubricant dispenser • Lubrication point • Lubrication quantity •... -
Page 11: Functional Description Of Progressive
SERVICE MANUAL Automatic lubrication system Memolub HPS Design, function 2.2.1 Functional description of progressive distributor The progressive distributor evenly distributes the incoming lubricant to all outputs that are in use. If an output is closed, the output on the opposite side from it will discharge double the quantity of lubricant. -
Page 12: Fig. 2 -3 Function Of The Progressive Distributor 2
SERVICE MANUAL Automatic lubrication system Memolub Design, function Fig. 2-3 Function of the progressive distributor 2 After piston I has moved, lubricant flows to the left side of piston II and pushes the piston to its right-hand end position. The displaced lubricant exits through output 1. -
Page 13: Fig. 2 -5 Function Of The Progressive Distributor 4
SERVICE MANUAL Automatic lubrication system Memolub HPS Design, function Fig. 2-5 Function of the progressive distributor 4 After piston III has moved, lubricant flows to the right side of piston I and pushes the piston to its left-hand end position. The displaced lubricant exits through output 3. -
Page 14: All Outputs Open
SERVICE MANUAL Automatic lubrication system Memolub Design, function 2.2.1.1 All outputs open The progressive distributor evenly distributes the incoming lubricant to all outputs. The opposite outputs are operated by the same piston. For the iden- tical conveying volume to be output at the opposite outputs, the headless set screw must close the connecting passage of the two outputs. - Page 15 SERVICE MANUAL Automatic lubrication system Memolub HPS Design, function 2.2.1.2 Output closed The connecting passage between opposite outputs is closed with a headless set screw ex works. In some cases, outputs on the progressive distributor may be closed. The headless set screw must then be removed. As a result, the piston conveys twice the volume to the open output.
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Page 16: Fig. 2 -7 Output Closed (The Internals Of The Progressive Distributor Are Shown In Simplified Form)
SERVICE MANUAL Automatic lubrication system Memolub Design, function ü 0.4 cm Output 0 cm Output closed Piston Connecting passage Double the conveying volume is output by the piston at output 1. Output 2 is closed. The connecting passage between the two outlets is open. -
Page 17: Operation
SERVICE MANUAL Automatic lubrication system Memolub HPS Operation Operation Setting the lubrication cycle / lubrication quantity The following table shows the lubricant consumption when standard settings are used. You can find additional settings in the third-party documentation from MEMOLUB. Lubrication cycle The lubrication cycle is 48 hours long. - Page 18 SERVICE MANUAL Automatic lubrication system Memolub Operation...
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Page 19: Replacing The Cartridge
SERVICE MANUAL Automatic lubrication system Memolub HPS Replacing the cartridge Replacing the cartridge Fig. 4-1 Replacing cartridge Lubrication ex Specification Lubrication quantity works Ü Chapter 6.1, 2 23 Ü Chapter 6.1, 2 23 Table 4-1 Lubricants: Guideways, racks, and pinions Replace the cartridge as described in the MEMOLUB third-party documenta-... - Page 20 SERVICE MANUAL Automatic lubrication system Memolub Replacing the cartridge...
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Page 21: Replacing The Battery
SERVICE MANUAL Automatic lubrication system Memolub HPS Replacing the battery Replacing the battery Replace the battery as described in the MEMOLUB third-party documenta- tion. - Page 22 SERVICE MANUAL Automatic lubrication system Memolub Replacing the battery...
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Page 23: Lubricants
SERVICE MANUAL Automatic lubrication system Memolub HPS Lubricants Lubricants NOTE Unsuitable lubricants Using unsuitable lubricants can cause damage to the machine! • Only use the lubricants listed • If uncertain, please contact our service departments For more information on the lubricants, refer to the tables below. For further information, refer to the chapter "Maintenance tasks"... -
Page 24: Table
SERVICE MANUAL Automatic lubrication system Memolub Lubricants Fig. 6-2 Automatic lubrication system Memolub Lubrication Specifica- Lubrica- Location of appli- Cate- ex works tion tion cation gory quantity Castrol 2KP2K-30 in Automatic lubrica- grease Longtime PD accordance tion system with DIN Memolub 51502 Table 6-2 Lubricants: Automatic lubrication system Memolub... -
Page 25: Malfunctions / Troubleshooting
SERVICE MANUAL Automatic lubrication system Memolub HPS Malfunctions / Troubleshooting Malfunctions / Troubleshooting WARNING Automatic startup During work on the product, there is danger of the machine starting up auto- matically. This can lead to severe or fatal injuries! Before working in the danger area: •... -
Page 26: Table 7-1 Malfunctions / Troubleshooting
SERVICE MANUAL Automatic lubrication system Memolub Malfunctions / Troubleshooting Malfunction Cause Measure Lubrication system No voltage • Check voltage supply does not lubricate • Replace battery as per third-party documenta- tion Lubrication lines do Pre-lubrication dis- Replace pre-lubrication dis- not carry lubricant tributor / progres- tributor / progressive dis- sive distributor de-... - Page 27 SERVICE MANUAL Automatic lubrication system Memolub Illustrations Illustrations Fig. 2 -1 Design of the MEMOLUB automatic lubrication system ..Fig. 2 -2 Function of the progressive distributor 1 ......... 11 Fig. 2 -3 Function of the progressive distributor 2 ......... 12 Fig.
- Page 28 SERVICE MANUAL Automatic lubrication system Memolub Illustrations...
- Page 29 SERVICE MANUAL Automatic lubrication system Memolub List of tables List of tables Table -1 Revision history................Table 3-1 Emptying time of the cartridge............. 17 Table 3-2 Lubrication quantity per lubrication cycle: at the lubricant dispenser / at an output of the progressive distributor ..17 Table 4-1 Lubricants: Guideways, racks, and pinions.........
- Page 30 SERVICE MANUAL Automatic lubrication system Memolub List of tables...
- Page 31 SERVICE MANUAL Automatic lubrication system Memolub Index Index Battery Progressive distributor Replacing ........21 Function ........11 Cartridge Replacing Replacing ........19 Battery ........21 Cartridge ........19 Design ..........9 Emptying time of cartridge ..17 Function ..........10 Progressive distributor ....
- Page 32 SERVICE MANUAL Automatic lubrication system Memolub Index...
- Page 33 SERVICE MANUAL Automatic lubrication system Memolub Version chrgal Author Date 10.07.2019 GÜDEL AG Industrie Nord CH-4900 Langenthal Switzerland Phone +41 62 916 91 91 +41 62 916 91 50 E-mail info@ch.gudel.com www.gudel.com...
- Page 34 GÜDEL AG Industrie Nord CH-4900 Langenthal Switzerland Phone +41 62 916 91 91 info@ch.gudel.com www.gudel.com...
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