Handle Pipe/Cables/Smart Drive - Honda HRR216VKA K5 Manual

11. HANDLE PIPE/CABLES/SMART DRIVE

1. HANDLE PIPE REPLACEMENT . . . . . . .
2. HANDLE STAY/DISCHARGE GUARD . .
3. HANDLE GRIP REMOVAL/
INSTALLATION . . . . . . . . . . . . . . . . . . . .
1. HANDLE PIPE REPLACEMENT
1. Cut the three cable ties securing the brake cable and Smart Drive cable to the handle pipe. Fully loosen the
Smart Drive cable adjuster
2. Remove the 6 mm locking nut, 6 x 45 mm flange bolt, 6 mm plain washer, and the flywheel brake cable
assembly from the handle pipe assembly.
3. Remove the flywheel brake lever from the handle pipe, then from the lever stop.
4. Remove the lock pin; then remove the lever stop from the handle pipe.
5. Remove the four 4 mm self-tapping screws and the upper and lower clutch grips. Carefully remove the
multi-position adjuster and spring.
6. Unsnap and remove the upper and lower bracket covers.
7. Remove the 5 x 37 mm roller pin, the four 4 mm self-tapping screws, and the upper and lower grip brackets.
HANDLE GRIP (2)
REMOVAL/INSTALLATION:
LOWER GRIP BRACKET
LOWER BRACKET COVER
LOWER CLUTCH GRIP
4 mm SELF-TAPPING SCREW (8)
LEVER STOP
LOCK PIN
ROPE GUIDE
HANDLE PIPE
8. Remove the Smart Drive cable from the lower grip bracket and then from the handle pipe assembly.
9. Remove the two special bolts, nylon washers, and the handle assembly from the handle stays.
10. Drive out the two 2 x 12 mm roll pins and remove the handle lock assemblies.
11. Remove the 6 mm locking nut and the rope guide.
.11-1
.11-3
.11-9
(P. 3-10).
UPPER GRIP BRACKET
P. 11-9
CABLE TIE (3)
4. HANDLE LOCKING KNOB . . . . . . . . . .
5. SMART DRIVE CABLE . . . . . . . . . . . . . .
6. SMART DRIVE DISASSEMBLY AND
INSPECTION . . . . . . . . . . . . . . . . . . . . .
UPPER BRACKET COVER
5 x 37 mm
ROLLER PIN
FLYWHEEL BRAKE
CONTROL CABLE
6 mm PLAIN WASHER
6 mm LOCKING NUT
.11-10
11-11
.11-23
UPPER CLUTCH GRIP
MULTI-POSITION
ADJUSTER
SPRING
SMART DRIVE CABLE
REMOVAL/
INSTALLATION:
(P. 11-11)
FLYWHEEL
BRAKE LEVER
6 x 45 mm
FLANGE BOLT
11-1