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USE AND MAINTENANCE MANUAL
ATEX marking:
INTRODUCTION ......................................................................................................................................................... 2
PURPOSE ................................................................................................................................................................... 2
RESERVATIONS OF MANUFACTURER .................................................................................................................. 3
TECHNICAL DATA ..................................................................................................................................................... 3
STRUCTURE ADN FUNCTION ................................................................................................................................. 4
ASSEMBLY AND STARTUP ..................................................................................................................................... 6
OPERATIONAL USE .................................................................................................................................................. 8
TROUBLESHOOTING GUIDE .................................................................................................................................. 15
MAINTENANCE AND REPAIR ................................................................................................................................ 15
OCCUPATIONAL HEALTH AND SAFETY .............................................................................................................. 16
TRANSPORT AND STORAGE ............................................................................................................................... 16
TERMS OF WARRANTY ......................................................................................................................................... 16
DECLARATION OF CONFORMITY ........................................................................................................................ 17
Producer: KLIMAWENT S.A.
81-571 Gdynia, ul. Chwaszczyńska 194
tel. 58 629 64 80, 58 771 43 40
fax 58 629 64 19
email:
klimawent@klimawent.com.pl
www.klimawent.com.pl
Filtering unit BIG-10000/Ex
II 3 D Ex tD A22 T200ºC
Contents:
(XCC-109)
October 2019
issue:
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Summary of Contents for Klimawent BIG-10000/Ex
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Page 1: Table Of Contents
USE AND MAINTENANCE MANUAL Filtering unit BIG-10000/Ex (XCC-109) ATEX marking: II 3 D Ex tD A22 T200ºC Contents: INTRODUCTION ................................. 2 PURPOSE ................................... 2 RESERVATIONS OF MANUFACTURER ........................3 TECHNICAL DATA ..............................3 STRUCTURE ADN FUNCTION ..........................4 ASSEMBLY AND STARTUP ............................. 6 OPERATIONAL USE .............................. -
Page 2: Introduction
Construction of BIG-10000/Ex meets the requirements of the current state of technology as well as the safety and health assurances included in: the safety and health assurances included in: 2006/42/EC Directive of the European Parliament and of the Council of the 17 May, 2006 on machinery, amending the 95/16/EC Directive (recast) / Official Journal EC L157 of the 09.06.2006, page 24);... -
Page 3: Reservations Of Manufacturer
Klimawent – the warranty of highest quality at attractive price BIG-10000-Ex filtering unit can be installed, exclusively in areas classified as 22, or in areas not featuring explosive hazard. According to the ATEX 137 Directive, User has to determine the environment where the appliance shall be used. -
Page 4: Structure Adn Function
Klimawent – the warranty of highest quality at attractive price Fig. No.1 – BIG-10000/Ex – Flow chart CAUTION: Measurement performed with the inlet connection attached to the filtering unit According to the 99/92/EC ATEX 137 Directive, manufacturer carried out the classification of the internal and external zones, connected with the explosion hazard during the operation of the filtering unit. - Page 5 Fig. No.3 – BIG-10000-/Ex – Structure and dimensions BIG-10000/Ex filtering unit is served by an Ex execution fan, in a fan chamber. The fan chamber is located beyond the device and connected with it by a rigid spiral-seam duct of diameter 315 mm. The applied fan is type GR 400/2 with a 11 kW motor –...
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Page 6: Assembly And Startup
Switchgear A1 should be mounted in area, beyond the explosion hazard zone. 6.3 ATEX Directive BIG-10000/Ex filtering unit has been classified, according to the 2014/34/Ex Directive and therefore, it is important to take precaution measures during the installing and start-up, and follow subsequent aspects: ... - Page 7 Klimawent – the warranty of highest quality at attractive price Installer should know the ATEX Classification of installing zones, as well as the hazard connected with the atmosphere of explosion risk. Especially, here is important the hazard of explosion, of fire, with the purpose of selection of suitable protection sorts.
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Page 8: Operational Use
Klimawent – the warranty of highest quality at attractive price Fig. No.8 Fig. No.9 OPERATIONAL USE The filtering unit is designed for filtration of the air, at the workplaces, according to the purpose of application as described in Section 2 of the present Use and Maintenance Manual. - Page 9 Klimawent – the warranty of highest quality at attractive price Fig. No.11 – Switchgear A1 – internal view Micro-controller A2 provides control of the electromagnetic valves – the function is described in Section 7.2. Supply 230V ±10%; 50Hz ±1%; L; N; PE Fig.
- Page 10 Klimawent – the warranty of highest quality at attractive price The A3 terminal box connects the cable to the sensors on the venting panel, with the output cable, (going out of the Switchgear A1). When the cable on the panel is interrupted (during the explosion), the device automation disconnects the fan and the system of regeneration of filters.
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- Page 14 Klimawent – the warranty of highest quality at attractive price 7.3 Startup of the system Connect the elements strictly according to the diagram, using cables selected with reference to current-carrying capacity of the receivers. Switch on the protections in the switchgear A1.
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Page 15: Troubleshooting Guide
Klimawent – the warranty of highest quality at attractive price TROUBLESHOOTING GUIDE Table No.3 Problem Possible reason Corrective action Regeneration runs incorrectly, due Adjust to obtain the pressure of to too low pressure of the compres- 0,60,8 MPa in the system sed air. -
Page 16: Occupational Health And Safety
TRANSPORT AND STORAGE BIG-10000/Ex filtering unit is transported in two assemblies, wrapped in foil, placed on transport pallets. During the time of transport, the assemblies must be located vertically and protected from overturn (being knocked down) and from displacement. -
Page 17: Declaration Of Conformity
Klimawent – the warranty of highest quality at attractive price DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY EC No . _______________ Manufacturer (eventually also the authorised representative / importer): name: KLIMAWENT S.A. address: 81-571 GDYNIA, ul. Chwaszczyńska 194 A person, authorised for issuing the technical documentation: name and address: Teodor Świrbutowicz, KLIMAWENT S.A. - Page 18 Klimawent – the warranty of highest quality at attractive price NOTES: Filtering unit BIG-10000/Ex 18 z 20 08.10.2019...
- Page 19 Klimawent – the warranty of highest quality at attractive price NOTES: 08.10.2019 Filtering unit BIG-10000/Ex 19 z 20...
- Page 20 Klimawent – the warranty of highest quality at attractive price NOTES: Filtering unit BIG-10000/Ex 20 z 20 08.10.2019...