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USE AND MAINTENANCE MANUAL
ATEX marking:
INTRODUCTION ......................................................................................................................................................... 2
PURPOSE ................................................................................................................................................................... 2
RESERVATIONS OF MANUFACTURER .................................................................................................................. 3
TECHNICAL DATA ..................................................................................................................................................... 3
STRUCTURE ADN FUNCTION ................................................................................................................................. 4
ASSEMBLY AND STARTUP ..................................................................................................................................... 6
OPERATIONAL USE .................................................................................................................................................. 8
TROUBLESHOOTING GUIDE .................................................................................................................................. 13
MAINTENANCE AND REPAIR ................................................................................................................................ 13
OCCUPATIONAL HEALTH AND SAFETY .............................................................................................................. 14
TRANSPORT AND STORAGE ............................................................................................................................... 14
TERMS OF WARRANTY ......................................................................................................................................... 15
DECLARATION OF CONFORMITY ........................................................................................................................ 16
Producer: KLIMAWENT S.A.
81-571 Gdynia, ul. Chwaszczyńska 194
tel. 58 629 64 80, 58 771 43 40
fax 58 629 64 19
email:
klimawent@klimawent.com.pl
www.klimawent.com.pl
Filtering unit BIG-5000/Ex
II 3 D Ex tD A22 T200ºC
Contents:
October 2019
issue:
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Summary of Contents for Klimawent BIG-5000/Ex
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Page 1: Table Of Contents
USE AND MAINTENANCE MANUAL Filtering unit BIG-5000/Ex ATEX marking: II 3 D Ex tD A22 T200ºC Contents: INTRODUCTION ................................. 2 PURPOSE ................................... 2 RESERVATIONS OF MANUFACTURER ........................3 TECHNICAL DATA ..............................3 STRUCTURE ADN FUNCTION ..........................4 ASSEMBLY AND STARTUP ............................. 6 OPERATIONAL USE .............................. -
Page 2: Introduction
Construction of BIG-5000/Ex meets the requirements of the current state of technology as well as the safety and health assurances included in: the safety and health assurances included in: 2006/42/EC Directive of the European Parliament and of the Council of the 17 May, 2006 on machinery, amending the 95/16/EC Directive (recast) / Official Journal EC L157 of the 09.06.2006, page 24);... -
Page 3: Reservations Of Manufacturer
Klimawent – the warranty of highest quality at attractive price BIG-5000-Ex filtering unit can be installed, exclusively in areas classified as 22, or in areas not featuring explosive hazard. According to the ATEX 137 Directive, User has to determine the environment where the appliance shall be used. -
Page 4: Structure Adn Function
Klimawent – the warranty of highest quality at attractive price Fig. No.1 – BIG-5000/Ex – Flow chart P1 – measurement carried out at the inlet connection of the filtering unit CAUTION: P2 – measurement carried out at the outlet connection of the filtering unit... - Page 5 Klimawent – the warranty of highest quality at attractive price BIG-5000/Ex filtering unit is served by an Ex execution fan, in a fan chamber. The fan chamber is located beyond the device and connected with it by a rigid spiral-seam duct of diameter 315 mm. The applied fan is type GR 400/2 with a 7,5 kW motor –...
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Page 6: Assembly And Startup
Klimawent – the warranty of highest quality at attractive price 5.2 Function BIG-5000/Ex filtering unit provides separation of the air containing dry dust fraction. The dust laden air is guided to the chamber of filters. Here, in the decompression process and because of the flow velocity reduction, larger particles of dust are extracted into the hopper chamber, and subsequently they fall into the waste container. - Page 7 Switchgear A1 should be mounted in area, beyond the explosion hazard zone. 6.3 ATEX Directive BIG-5000/Ex filtering unit has been classified, according to the 2014/34/Ex Directive and therefore, it is important to take precaution measures during the installing and start-up, and follow subsequent aspects: ...
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Page 8: Operational Use
Klimawent – the warranty of highest quality at attractive price Fig. No.8 – Schematic Diagram – micro-controller A2 OPERATIONAL USE The filtering unit is designed for filtration of the air, at the workplaces, according to the purpose of application as described in Section 2 of the present Use and Maintenance Manual. - Page 9 Klimawent – the warranty of highest quality at attractive price description of the elements in the A1 switchgear A1– metal case S1 – main switch Q1M – motor protective switch F1, F2 – overcurrent disconnectors T1 – transformer K1 – electromagnetic relay K1T, K2T –...
- Page 10 Klimawent – the warranty of highest quality at attractive price The A3 terminal box connects the cable to the sensors on the venting panel, with the output cable, (going out of the Switchgear A1). When the cable on the panel is interrupted (during the explosion), the device automation disconnects the fan and the system of regeneration of filters.
- Page 11 Klimawent – the warranty of highest quality at attractive price short-circuit protection of every single output if short-circuit occurs – the output will be automatically ignored – the relay of the K micro-controller, (in the normal mode – active), will be disable; whereby, the contact opens;...
- Page 12 Klimawent – the warranty of highest quality at attractive price Maximum load power on the output 25W Selection of the supply voltage for inputs / outputs By means of the jumper, select suitable input and output voltage Select the supply voltage between 115VAC and 230VAC Select the supply voltage between 24, 115, 230V –...
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Page 13: Troubleshooting Guide
Klimawent – the warranty of highest quality at attractive price underneath, it can be rapidly discarded (thrown away). Mind, the workers should necessarily wear antistatic clothes. Additionally, the waste container (while withdrawal, mounting) must be placed on an antistatic pad. -
Page 14: Occupational Health And Safety
TRANSPORT AND STORAGE BIG-5000/Ex filtering unit is transported in two assemblies, wrapped in foil, placed on transport pallets. During the time of transport, the assemblies must be located vertically and protected from overturn (being knocked down) and from displacement. -
Page 15: Terms Of Warranty
Klimawent – the warranty of highest quality at attractive price As the appliance is a thin-wall construction – handle with care during the lifting the subsequent assemblies, during the transport, unloading and mounting. The device has to be stored in close rooms and in dry rooms and in areas of efficient ventilation. -
Page 16: Declaration Of Conformity
Klimawent – the warranty of highest quality at attractive price DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY EC No . _______________ Manufacturer (eventually also the authorised representative / importer): name: KLIMAWENT S.A. address: 81-571 GDYNIA, ul. Chwaszczyńska 194 A person, authorised for issuing the technical documentation: name and address: Teodor Świrbutowicz, KLIMAWENT S.A.