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2021
F-150 Hybrid
EMERGENCY RESPONSE
GUIDE
© Copyright Ford 2020 FoMoCo
2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020

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Table of Contents
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Summary of Contents for Ford F-150 Hybrid 2021

  • Page 1 2021 F-150 Hybrid EMERGENCY RESPONSE GUIDE © Copyright Ford 2020 FoMoCo 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020...
  • Page 2 NOTE: The descriptions and specifications contained in this guide were in effect at the time this guide was approved for printing. Ford Motor Company reserves the right to discontinue models at any time, or change specifications or design without notice and without incurring any obligation.
  • Page 3 SECTION 0: Introduction Table of Contents Contents PAGE Introduction ....................................About This Manual ................................Hybrid Identification — Vehicle Exterior ........................... Vehicle Identification Number (VIN) Layout ........................© Copyright Ford 2020 FoMoCo 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020...
  • Page 4 ALWAYS ASSUME THE VEHICLE’S HIGH VOLTAGE SYSTEM IS POWERED UP! Hybrid Identification — Vehicle Exterior Hybrid vehicles are identified by the: • “POWERBOOST” badge on the front door. • Under-hood Orange High Voltage Cables © Copyright Ford 2020 FoMoCo 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020...
  • Page 5 Section 1: High Voltage Electrical System Information ......................High Voltage Electrical Disconnect Features ........................High Voltage Battery Packs ..............................High Voltage Warning Decals ............................. Component Location and Identification — Hybrid Vehicles ................... 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020 © Copyright Ford 2020 FoMoCo...
  • Page 6 PROTECTIVE EQUIPMENT (PPE) INCLUDING HIGH VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, INCLUDING WATCHES AND RINGS. ISOLATE THE HIGH VOLTAGE SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
  • Page 7 High Voltage Warning Decals • On hybrid vehicles WARNING decals are located on High Voltage components throughout the vehicle. See the following example. 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020 © Copyright Ford 2020 FoMoCo...
  • Page 8 The following illustrations provide the location, description and basic function of the High Voltage system components. NOTE: All High Voltage wires and harnesses are orange in color. HEV Vehicles 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020 © Copyright Ford 2020 FoMoCo...
  • Page 9 High Voltage Electrical System Information Section 1: High Voltage Electrical System Information 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020 © Copyright Ford 2020 FoMoCo...
  • Page 10 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020 © Copyright Ford 2020 FoMoCo...
  • Page 11 SECTION 2: Battery High Voltage System Depower Table of Contents Contents PAGE Section 2: Battery High Voltage System Depower ......................... Battery High Voltage System Depower ..........................2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020 © Copyright Ford 2020 FoMoCo...
  • Page 12 Loosen, but do not remove the nut. Position the negative battery cable aside. Isolate the negative battery cable with electrical tape. 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020 © Copyright Ford 2020 FoMoCo...
  • Page 13 Section 2: Battery High Voltage System Depower Hybrid Vehicles with an auxiliary battery Release the RH (right-hand) rear seat cushion latch. Then position the RH rear seat cushion upward. 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020 © Copyright Ford 2020 FoMoCo...
  • Page 14 Release the taps, clips and position aside the aux battery cover. Using electrical tape, cover the negative battery cable terminal. Disconnect the aux battery negative cable. 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020 © Copyright Ford 2020 FoMoCo...
  • Page 15 If time allows, be careful not to damage the battery monitoring sensor when removing the terminal from the battery post. Do not pry on the terminals or component damage may occur. Locate the low-voltage service disconnect. 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020 © Copyright Ford 2020 FoMoCo...
  • Page 16 Section 2: Battery High Voltage System Depower Depress the release tab and slide out until the OFF label is visible. Insert a suitable tool in the lock out to prevent reinsertion. 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020 © Copyright Ford 2020 FoMoCo...
  • Page 17 Battery High Voltage System Depower Section 2: Battery High Voltage System Depower 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020 © Copyright Ford 2020 FoMoCo...
  • Page 18 Section 3: Supplemental Restraint System and Structural Reinforcement — Component Location ..........Pyrotechnic Device Health and Safety Precautions ......................Supplemental Restraint System Components — F-150 Vehicles ................... Reinforcements and High Strength Steel .......................... © Copyright Ford 2020 FoMoCo 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020...
  • Page 19: Section 3: Supplemental Restraint System And Structural Reinforcement - Component Location

    Always observe local laws and legislative directives regarding Pyrotechnic Components service and handling. Failure to follow this instruction may result in serious personal injury or death. © Copyright Ford 2020 FoMoCo 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020...
  • Page 20: Supplemental Restraint System Components - F-150 Vehicles

    Supplemental Restraint System Components — F-150 Vehicles Item Description Passenger side curtain airbag Driver side curtain airbag Driver side airbag Driver airbag Adaptive energy absorption steering column Driver knee airbag © Copyright Ford 2020 FoMoCo 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020...
  • Page 21 Passenger airbag (includes canister vent) Passenger side airbag Item Description Driver and passenger front impact severity sensors Overhead console (includes PAD indicator) Passenger front door side impact sensor © Copyright Ford 2020 FoMoCo 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020...
  • Page 22 Driver and passenger B-pillar side impact sensor )SuperCab / driver and passenger C-pillar side impact sensors (SuperCrew) Driver seat position sensor Clockspring Driver front door side impact sensor Item Description © Copyright Ford 2020 FoMoCo 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020...
  • Page 23: Reinforcements And High Strength Steel

    Always use appropriate tools, such as a hydraulic cutter, and always wear appropriate personal protective equipment (PPE) when cutting. Failure to follow these instructions can result in serious injury or death. © Copyright Ford 2020 FoMoCo 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020...
  • Page 24 Supplemental Restraint System and Structural Reinforcement — Component Location Section 3: Supplemental Restraint System and Structural Reinforcement — Component Location F-150 shown F-150 with sunroof opening shown © Copyright Ford 2020 FoMoCo 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020...
  • Page 25: Table Of Contents

    ......................... If The High Voltage Battery Case Has Been Ruptured ..................... Moving Damaged Vehicles - Tow Truck Drivers ....................... Electric and Hybrid Electric Vehicle Considerations ....................... © Copyright Ford 2020 FoMoCo 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020...
  • Page 26: Section 4: Approaching A Damaged Electric Vehicle

    PROTECTIVE EQUIPMENT (PPE) INCLUDING HIGH VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, INCLUDING WATCHES AND RINGS. ISOLATE THE HIGH VOLTAGE SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
  • Page 27: Approaching A Damaged Vehicle

    Be alert. There is potential for delayed fire with damaged lithium-ion batteries. • • Call an authorized Ford dealer or vehicle manufacturer representative, if necessary, to determine the additional steps to take to safely recover or transport the vehicle. •...
  • Page 28: Electric And Hybrid Electric Vehicle Considerations

    Venting/off-gassing High Voltage battery vapors are potentially toxic and flammable. Physical damage to the vehicle or High Voltage battery may result in immediate or delayed release of toxic and/or flammable gases and • fire. © Copyright Ford 2020 FoMoCo 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020...
  • Page 29 SECTION 5: Damaged Vehicle Guidance and Storage Table of Contents Contents PAGE Section 6: Damaged Vehicle Guidance and Storage ......................Damaged Vehicle Guidance for Ford Motor Company Electric and Hybrid-Electric Vehicles Equipped with High Voltage Batteries ..............................Vehicle Storage ..................................© Copyright Ford 2020 FoMoCo...
  • Page 30 Avoid contact with orange High Voltage cabling and areas identified as High Voltage risk by warning labels. Vehicle Storage • Contact an authorized Ford or Lincoln Dealer as soon as possible as there may be additional steps necessary to secure, discharge, handle, and/or store the High Voltage battery and vehicle. •...
  • Page 31 If the vehicle and/or battery High Voltage system is damaged, place a sign indicating that it is a battery electric vehicle with potentially dangerous High Voltage. See example below: © Copyright Ford 2020 FoMoCo 2021 F-150 Hybrid Vehicle Emergency Response Guide - 11/2020...
  • Page 32 Damaged Vehicle Guidance and Storage Section 6: Damaged Vehicle Guidance and Storage Copyright 2020, Ford Motor Company. All rights reserved. This document may be reproduced in its entirety and distributed for emergency responder use only. It may not be excerpted for any purpose.

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