What's In The Kit - The Fire Brick D130 Instruction Booklet

What's Inside the Kit
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What's In the Kit

CALCIUM SILICATE BOARD
8 x Calcium Silicate Boards 1000x615x50mm
This is the insulation underneath your oven; two layers of 'Calsil' Board for a total of 100mm of insulation,
double what we use in our domestic range. The printed paper templates and thumb tacks allow you to pin the
templates onto the CalSil board and cut out the pieces you need, following the lines shown on the templates.
FIRE BRICKS - DOUBLE FLOOR TILES
The Floor Tiles are all cut to size and ready to lay; the center tile has a 3mm hole pre-drilled in the middle for
the trammel tool to lock into. The fire bricks used in the oven floor are 38% Alumina, rated to 1350°C with an
exceptionally hard wearing surface, and are 50mm thick. There are two layers of floor tiles in the D130, giving
you 100mm of fire brick as the thermal mass for the oven floor - perfect for high turnover pizzerias.
FIRE BRICKS - OVEN DOME
All bricks for the Oven Dome are provided, carefully cut to keep the internal gaps on the inside face of the oven
to a minimum. These fire bricks are 38% Alumina, rated to 1350°C and are 115mm thick.
REFRACTORY CASTABLE
1 x Novaref Refractory Castable 25kg bag and 1 x 6kg bag
Refractory Castable is premixed high temperature concrete, which you'll use to fill any large gaps in your dome
brickwork, and for pouring the dome keystone. The 6kg bag is extra, just in case.
FIRE BRICKS - ENTRY & VENT ARCHES
The bricks for the Entry and Vent Arches that form the mouth of the oven are all cut to size from 38% Alumina
fire bricks rated to 1350°C, ready to lay.
The Entry Arch Bricks (the opening into the dome) are machine-ground on their back face to follow the curvature
of the dome, to give you a smooth transition from the dome into the opening.
The Vent Arch Bricks are carefully selected as these will be on display at the front of the oven. They are all cut
to size, and are designed to lock into the Entry Arch for strength and stability.
FORMWORK - ENTRY & VENT ARCHES
We provide CNC machined timber formwork with your kit to construct the Entry and Vent Arches around, to
ensure that your brickwork is exactly as per our design. The Formwork is clearly marked to help you position
the arches accurately, and has machined markings showing the location and thickness of each mortar joint.
TRAMMEL TOOL & DOME TEMPLATE
The trammel is a tool that you will clamp each dome brick into, which is fully adjustable. At the start of each
row you will adjust the trammel to follow the CNC cut dome template, which follows our elliptical dome profile
for perfect pizza cooking. It has a hardened pin in the base that fits into the 3mm hole drilled in the center tile.