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Artikelnummer Betriebsanleitung:
1740 9051
Article no. operating instructions:
Operating Instructions
Sample cleaner SLN 4
Pfeuffer GmbH
Flugplatzstraße 70
97318 Kitzingen
GERMANY
Telephone: +49 9321 9369-0
Telefax:
+49 9321 9369-50
info@pfeuffer.com
Revision 4/15.12.2020
www.pfeuffer.com
Translation of the original Operating Instructions
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Summary of Contents for Pfeuffer SLN 4
- Page 1 Artikelnummer Betriebsanleitung: 1740 9051 Article no. operating instructions: Operating Instructions Sample cleaner SLN 4 Pfeuffer GmbH Flugplatzstraße 70 97318 Kitzingen GERMANY Telephone: +49 9321 9369-0 Telefax: +49 9321 9369-50 info@pfeuffer.com Revision 4/15.12.2020 www.pfeuffer.com Translation of the original Operating Instructions...
- Page 2 Operating instructions in electronic format The original operating instructions (German) and translations of the original operating instructions can be requested as PDF files by e-mail: doku@pfeuffer.com. Specifying the correct type designation and serial number is important for further processing! © Copyright This document is not allowed to be communicated or duplicated, utilised without express permission, which also applies to communicating its content.
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Page 3: Table Of Contents
Installation and commissioning ....................18 Positioning of sample cleaner SLN 4 ..................18 Function ........................... 19 Components of sample cleaner SLN 4 ................... 19 Functional sequence ......................20 Revision 4 | Operating instructions sample cleaner SLN 4 3 | 40... - Page 4 11.3 Sieves ............................. 36 Emergency ..........................38 Dismantling and disposal ......................38 Glossary ........................... 38 DIN ISO 9001 - Documentation ....................39 15.1 Test log for nominal hole widths ................... 40 4 | 40 Operating instructions sample cleaner SLN 4 | Revision 4...
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Page 5: Introduction
Introduction Intended use Sample cleaner SLN 4 helps in determining the total dockage (German = Besatz) associated with grain crops and grading the said crops. The cleaning process largely corresponds to that of a normal cleaning machine. The proportion of impurities (coarse particles, fine particles, aspiration discharge), that of small grains and that of quality grains can be determined with the help of a sample at the time of acceptance. -
Page 6: Declaration Of Conformity
This declaration shall become null and void should any alterations be made to the machine without our approval. Kitzingen, __________________________ _________________________________________ Lothar Pfeuffer, General Manager 6 | 40 Operating instructions sample cleaner SLN 4 | Revision 4... -
Page 7: Structural Features Of The Danger Notes
Introduction Structural features of the danger notes The operating instructions from Pfeuffer GmbH contain instructions that you must comply with for your personal safety as well as to avoid damage to property. The instructions for your personal safety are highlighted by a warning triangle. -
Page 8: Pictograms In The Operating Instructions
Pfeuffer GmbH Tel. +49 9321 969-0 Flugplatzstraße 70 Fax +49 9321 969-50 97318 Kitzingen www.pfeuffer.com Sample cleaner SLN 4 00000000 Baujahr/YOM 0000 Spannung/Voltage 0000 Leistung/Power 0000 Made in Germany 8 | 40 Operating instructions sample cleaner SLN 4 | Revision 4... -
Page 9: Safety
A limit switch system is used to secure the deawner against unauthorised access during operation: Locking latch at filler cap. The deawner can be started only if the filler cap is closed. Test Interval Method Revision 4 | Operating instructions sample cleaner SLN 4 9 | 40... -
Page 10: Protective Caps
Safety 2.1.4 Protective caps During the operation, sample cleaner SLN 4 is protected against interference affecting the machine using protective caps. Figure 1: Overview - Protective caps Item Name Left sidewall Rear wall Right sidewall Filler cap with locking latch Protective cap –... -
Page 11: Interfaces At Sample Cleaner Sln 4
1. Sample cleaner SLN 4 is allowed to be operated by authorised and instructed persons only. 2. The responsibilities associated with operating the machine must be clearly defined and adhered to so that there are no unclear responsibilities concerning safety. -
Page 12: Safety Measures (To Be Implemented By The Operating Company)
(DGUV = Association of German Statutory Accident Insurance) Safety of work equipment (protective equipment and maintenance) Permitted noise load (depending on the site and time of day) 12 | 40 Operating instructions sample cleaner SLN 4 | Revision 4... -
Page 13: General Safety Instructions
6. Always use original spare parts and accessories (refer to chapter 0 and 10). Safety tests The following safety tests have been conducted by Pfeuffer GmbH at the plant: Test and inspection as per DIN EN 60204-1: Inspection to verify that the electrical equipment complies with the technical documentation. -
Page 14: Deactivation Procedure
Installation instructions Executed as per VDE General information Temperature +5 °C – +40 °C Humidity 20 – 80% non-condensing Acoustic level = 77 dB as per measurement report 14 | 40 Operating instructions sample cleaner SLN 4 | Revision 4... -
Page 15: Delivery, Transport And Storage
Scope of delivery The standard scope of delivery to the operator includes: 1. Sample cleaner model SLN 4, pre-assembled with standard sieves for malting barley (also assembled with other sieves, if required). Top sieve (straw sieve) 4.5 x 20 mm / 300 x 350 mm •... -
Page 16: Transport To Installation Location (Of Customer)
Operator must provide for safe transportation Unpacking Sample cleaner SLN 4 is packaged and delivered by Pfeuffer GmbH such that it is lying on its side. In order to avoid damages to the casing and other components, open the packaging ... - Page 17 If possible, use the original packaging and original packaging material. If both are unavailable, engage a packaging company with skilled personnel. Place sample cleaner SLN 4 in the carton using a sack barrow. Figure 4: Transport with sack barrow ...
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Page 18: Installation And Commissioning
The magnitude of dust nuisance will increase during operation: Pfeuffer GmbH recommends placing a suction hood over the air outlet of the cyclone. The distance between the air outlet and the suction hood must be at least 400 mm so that the aspiration effect is not affected. -
Page 19: Function
Outlet regulation Collection pan for cleaned sample Locking lever for base of deawner Collection pan for small grains Deawner V-ribbed belt - Fan V-ribbed belt - Deawner Motor Revision 4 | Operating instructions sample cleaner SLN 4 19 | 40... -
Page 20: Functional Sequence
Outlet - Cleaned sample Sand sieve (2. Sieve) Sample cleaner SLN 4 helps in making stock-related determinations associated with grain crops and grading the said crops. After the sample has been weighed, pour it into the deawner when the deawner base is closed. -
Page 21: Operation
Operation Operation Sample cleaner SLN 4 is allowed to be operated by qualified and trained persons only. Control elements Figure 8: Control elements Item Name Air regulation ON/OFF control switch Control switch for manually opening the deawner base Potentiometer Locking lever for deawner base Outlet regulation 7.1.1... -
Page 22: Control Switch - Opening The De-Awner Base
Locking lever for base of deawner Close the deawner bottom by pressing the locking lever. The deawner bottom must be manually closed again after every cleaning process. 22 | 40 Operating instructions sample cleaner SLN 4 | Revision 4... -
Page 23: Cleaning The Samples
Operation Cleaning the samples The SLN 4 sample cleaner can be used to take the sorted small corn from the third grading sieve into the rear lateral outlet pan. Remove the rear collecting pan and access the lateral outlet from below. - Page 24 Check whether inhaling large quantities might lead to irritation or illnesses of the respiratory passages, and if so then take appropriate measures. Monitor the outlet and air regulation. Pfeuffer GmbH recommends placing the sieves according to the table given in chapter 7.5.
- Page 25 Weigh the cleaned sample again. This way, you can determine the waste in percent. For this, refer to the calculation example in chapter 0. Revision 4 | Operating instructions sample cleaner SLN 4 25 | 40...
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Page 26: Re-Weighing
The sieves are now ready to be changed. Figure 14: Tension springs on sieving tray Item Name Item Name Holder Tension spring forwards Tension spring Tension spring towards side wall Tension spring downwards 26 | 40 Operating instructions sample cleaner SLN 4 | Revision 4... -
Page 27: Top Sieve (Straw Sieve)
Figure 16: Correct mounting - Straw sieve Item Name Item Name Tension spring clamped Sieve Sieve holder Sieving tray Correct position of the plastic screen (backwards) Revision 4 | Operating instructions sample cleaner SLN 4 27 | 40... -
Page 28: Sieve (Sand Sieve)
10 rubber balls are located in each of the three sieving tray areas. Keep the grading sieve clean and do not remove it. Figure 19: Grading sieve - rubber balls 28 | 40 Operating instructions sample cleaner SLN 4 | Revision 4... - Page 29 Dimensions: 300x470 mm Item Name 3. Grading sieve 4. Grading sieve Engraved number Surface not stamped Firmly re-clamp all the sieves on the holders using the tension springs. Revision 4 | Operating instructions sample cleaner SLN 4 29 | 40...
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Page 30: Recommended Sieves And Settings
Products such as peas, beans, soybeans and sunflowers vary greatly in size depending on their types. You can get the recommended sieves at Pfeuffer GmbH; the item numbers are given in chapter 11.3. You can look up standardized specifications under the following standards:... -
Page 31: Maintenance And Cleaning
The chapter maintenance and cleaning is intended for skilled personnel only. Opening the housing and inappropriate operation will invalidate the warranty. NOTICE In order to guarantee a failure-free operation of the sample cleaner SLN 4, it is absolutely necessary that the machine is regularly cleaned and maintained. DANGER... -
Page 32: Deawner
Clean the deawner with a damp cloth and/or compressed air. After cleaning, re-mount the filling container at the specified place. Insert the rubber bush on the casing through the recess; refer to figure 22. 32 | 40 Operating instructions sample cleaner SLN 4 | Revision 4... -
Page 33: Lubrication
Make sure that you do not damage, cut or pull out any cables. NOTICE Secure the side screws at the filling container. Lubrication Maintenance-free bearings are used in sample cleaner SLN 4. Lubrication is not necessary. Inspection interval and functional test Assembly Interval during single-shift operation Normal functional tests: ¼... -
Page 34: General Maintenance Instructions
These personnel must be provided with corresponding tools and testing equipment. If the stated measures are not successful, please contact Pfeuffer GmbH. Correct information of type designation, serial number and year of manufacture is important for all queries; this ensures fast processing. -
Page 35: Spare And Wear Parts
Pfeuffer GmbH is not responsible for damages that occur due to the use of non-original parts and non-original accessories. Standard parts can be obtained at specialist shops. The spare parts specified in the following are wear parts of sample cleaner SLN 4. Wear part Item number... -
Page 36: Supplements And Accessories
1249 0020 11.3 Sieves Top sieve (straw sieve) 300 x 350 mm Item number Ø 9.0 mm 3115 5124 Ø 10.0 mm 3115 5127 Ø 11.0 mm 3115 5133 36 | 40 Operating instructions sample cleaner SLN 4 | Revision 4... - Page 37 2.2 x 20 mm 3115 8046 2.4 x 20 mm 3115 8055 2.5 x 20 mm 3115 8057 3.5 x 20 mm 3115 8076 4.5 x 20 mm 3115 8088 Revision 4 | Operating instructions sample cleaner SLN 4 37 | 40...
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Page 38: Emergency
Mycotoxins are mould fungi. A chronic intake can result in organ damage. Shrivelled grain is a shrivelled, hollow small grain. Cyclone is a separator for light-weight impurities. 38 | 40 Operating instructions sample cleaner SLN 4 | Revision 4... -
Page 39: Din Iso 9001 - Documentation
The sieve should be discarded if the nominal hole with is outside the tolerance required in the standard for more than 3 values. Please contact the manufacturer! Revision 4 | Operating instructions sample cleaner SLN 4 39 | 40... -
Page 40: Test Log For Nominal Hole Widths
This log is intended to allow the owner-operator to document the test status of the sieves of the sample cleaner SLN 4. Company stamp: Company, location Sample cleaner SLN 4 Year of manufacture: Serial number: Checking the nominal hole widths Nominal hole width –...
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