Atag XL-W Series Planner Manual
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Atag XL-W Series Planner Manual

Gas condensing wall hung boiler, single installations (75 to 210 kw), cascade installations up to 1600 kw
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Planner Manual
XL-W
XL-W
Gas Condensing Wall Hung Boiler
Single Installations (75 to 210 kW)
Cascade Installations up to 1600 kW
1V0 08-2020

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Summary of Contents for Atag XL-W Series

  • Page 1 Planner Manual XL-W XL-W Gas Condensing Wall Hung Boiler Single Installations (75 to 210 kW) Cascade Installations up to 1600 kW 1V0 08-2020...

  • Page 3: Table Of Contents

    Contents Gas condensing boiler Models and output ..................5 Application possibilities ................5 Value propositions ..................5 Technical description Sales text………………………………………………………………………..6 Technical data ..................14 Dimensions single engine……………………………………………………16 Dimensions double engine ..............17 Boiler transport and unpacking ............... 18 Boiler standard delivery ................19 Cascade installation ................
  • Page 4 Contents Standard schemes Standard schemes ................. 56 Accessories Controls ..................... Single boiler Gas ..................Single boiler Hydraulics ................Single boiler Others ..................Cascade Frame ..................Cascade Gas ....................Cascade Hydraulics ..................Cascade Specifically for Italy ..............Cascade Flue .....................

  • Page 5: Models And Output

    Gas condensing boiler XL-W Models and output Application possibilities Value propositions Value propositions Models and output Application possibilities A large modulation range that The XL-W is a condensing and The XL-W is applicable for all guarantees along modulating gas boiler with one or central heating sytems...
  • Page 6 Gas condensing boiler XL-W Models and output Application possibilities Value propositions Legend Legend Legend Connection terminal Air / flue connection con- Heat Exhanger 1 (see Connection terminal centric (optional for XL-W table 1) cascade bus communica- 60-70-100-120-140) Heat Exchanger 2 (see tion Water pipe conection table 1)
  • Page 7 DHW or central heating, cascade manager integrated, chimney sweep mode with power selection minimum / maximum regardless of outside temperature, regulation of the heating flow tem- perature, DHW temperature regulation, e-bus2 connections for connection with accessories from the ATAG offer •...

  • Page 8: Sales Text

    DHW or central heating, cascade manager integrated, chimney sweep mode with power selection minimum / maximum regardless of outside temperature, regulation of the heating flow tem- perature, DHW temperature regulation, e-bus2 connections for connection with accessories from the ATAG offer •...
  • Page 9 DHW or central heating, cascade manager integrated, chimney sweep mode with power selection minimum / maximum regardless of outside temperature, regulation of the heating flow tem- perature, DHW temperature regulation, e-bus2 connections for connection with accessories from the ATAG offer •...
  • Page 10 DHW or central heating, cascade manager integrated, chimney sweep mode with power selection minimum / maximum regardless of outside temperature, regulation of the heating flow tem- perature, DHW temperature regulation, e-bus2 connections for connection with accessories from the ATAG offer •...
  • Page 11 DHW or central heating, cascade manager integrated, chimney sweep mode with power selection minimum / maximum regardless of outside temperature, regulation of the heating flow tem- perature, DHW temperature regulation, e-bus2 connections for connection with accessories from the ATAG offer •...
  • Page 12 DHW or central heating, cascade manager integrated, chimney sweep mode with power selection minimum / maximum regardless of outside temperature, regulation of the heating flow tem- perature, DHW temperature regulation, e-bus2 connections for connection with accessories from the ATAG offer •...

  • Page 13: Technical Data

    Technical description Technical data ErP data TRIGON L PLUS Permit CE0063CT3449 Category GB: II2H3P Heat exchanger type iConXL1 iConXL2 Output Full load 80/60°C 65,4 90,2 40/30°C 72,0 99,0 Low load 80/60°C 14,6 18,1 40/30°C 16,1 19,9 Full load 80/60°C 65,4 90,2 40/30°C 72,0...
  • Page 14 Technical description Technical data ErP data TRIGON L PLUS Permit CE0063CT3449 Category GB: II2H3P iConXL1 iConXL1 iConXL1 iConXL2 Heat exchanger type iConXL1 iConXL1 iConXL2 iConXL2 Output Full load 80/60°C 110,8 130,5 155,5 180,3 40/30°C 122,2 142,4 170,9 197,4 Low load 80/60°C 14,7 14,6...
  • Page 15 Technical description Dimensions Single Engine XL-W XL-W 100/150* 100/150* Height 1050 1050 Concentric connection 2x100 2x100 Height + flue conn. 1135 1135 Parallel connection 1 1/4" 1 1/4" Width Gas connection 1" ** 1" ** C1 / C2 Depth Gas connection** Condensate connection mm Flue gas conn.
  • Page 16 Technical description Dimensions Double Engine XL-W 125-150 180-210 XL-W 125-150 180-210 100/150* Height 1050 1050 Concentric connection 2x100 2x130 Height + flue conn. 1135 1135 Parallel connection 1 1/4" 1 1/4" Width Gas connection 1" ** 1" ** C1 / C2 Depth Gas connection** Flue gas conn.
  • Page 17 Technical description Boiler transport The XL-W is a fully equipped compact The boiler can be moved using a fork-lift Lifting and carrying precautions: heating system, which has been pre-set or pallet truck.Unpacking instructions are - Wear protective clothing and gloves and tested at the factory.
  • Page 18 When the boiler is positioned with less free space, maintenance activities will be more difficult. If you have opted to build the hydraulic part yourself, then ATAG recommends using “Connection set XL-W as single boiler” for each boiler.

  • Page 19: Cascade Installation

    When installing the a single XL-W boiler or cascade XL-W boilers, the use of a low loss header adjusted to the set de- mand is strongly suggested. ATAG Heating Solutions offer optional matched low-velocity mixing headers suitable for heat outputs up-to 1600kW.
  • Page 20 5. Service valves flow and return 11. Fill and drain valve 6. Non-return valve Cascade possibilities The ATAG XL-W cascade can be mounted in 3 ways: - Wall-mounted in line All boilers alongside one another on the wall - Free-standing in line...
  • Page 21 Dimensions Cascade XL-W / Cascade installation XL-W Cascade examples wall-mounted XL-W 5 boilers wall mounted in line XL-W 8 boilers wall mounted in line...
  • Page 22 Dimensions Cascade XL-W / Cascade installation XL-W Cascade examples free-standing in line XL-W 2 boilers XL-W 3 boilers free-standing in line...
  • Page 23 Dimensions Cascade XL-W / Cascade installation XL-W Cascade examples free-standing in line XL-W 5 boilers free-standing in line XL-W 8 boilers free-standing in line...
  • Page 24 Dimensions Cascade XL-W / Cascade installation XL-W Cascade examples free-standing back-to-back XL-W 3 boilers free-standing back-to-back XL-W 4 boilers free-standing back-to-back...
  • Page 25 Dimensions Cascade XL-W / Cascade installation XL-W Cascade examples free-standing back-to-back XL-W 6 boilers free-standing back-to-back XL-W 8 boilers free-standing back-to-back...
  • Page 26 1. Boiler return connection 2. Boiler flow connection If you have opted to build the hydraulic part yourself, then ATAG recommends using “Connection set XL-W as single 3. Condensate drain boiler” for each boiler. 4. Gas 5. Flue gas outlet...

  • Page 27: Declaration Of Conformity

    Technical description Declaration of conformity...

  • Page 28: General Regulations

    Norm and regulations General regulations Application Norms and regulation General regulations - 2014 / 35 / EU It is necessary that the currently This document contains important infor- valid local normatives will be ob- mation with regard to safety and reliabili- Low voltage directive served.
  • Page 29 Norm and regulations General regulations Application Norms and regulation Switzerland: - SVGW Incorrect operation can cause - Regulations of the cantonal au- It must be ensured that children damage to the boiler and sys- thorities (eg fire brigade regulati- cannot play with the equipment. tem components and has the ons) potential to introduce hazards.

  • Page 30: Water Quality

    ATAG requirements (see Tab- le 1). - Inhibitors may only be used after consultation with ATAG. For situations that require clarifica-...

  • Page 31: System Water Additives

    Norm and regulations System water additives DHW quality The system water additives, which In case of incorrect use, and if the are listed in the table, have been maximum concentration quantities released by the manufacturer and are exceeded, then the guarantee take into consideration the indicated for all components that come in dosage quantities.
  • Page 32 Definition of water types Softened water Drinking water Water, from which calcium and magnesium ions have been parti- Tap water, in conformity with the ally removed. European Drinking Water Directive: 98/83/EC, dated 3 November 1998. Demineralized water Distilled water Water, from which almost all salts Water, in which no more salts are have been removed (very low present.

  • Page 33: Requirements And Regulations

    Flue gas data Concentric boiler connection Flue gas connection The boilers 60-70-100-120-140 We recommend the use of ATAG’s com- can be converted into a concentric prehensive range of flue gas components. connection using the parallel/ For further information, please see the...
  • Page 34 Flue gas system Connections Air-/ flue gas ducts– installation variants for individual boilers Ambient combustion air Flue gas duct into the chimney, aspiration of air from the surroundings. End section of the flue gas duct above the roof. Flue gas duct into the chimney, aspiration of air from the surroundings. End section of the flue gas duct above the roof.
  • Page 35 - Collective flue gas outlet over-pressure specific regulations. ATAG can supply a collective flue gas outlet system for the ATAG XL-W. Refer to the following chapters with regard to the various possibilities and maximum pipe lengths than can be used.

  • Page 36: Materials

    Flue gas system Requirements and regulations Materials Flue gas data Notes The tables below give guidance on the maximum lengths of air and flue gas tubes that may be connected. If a room sea- led installation is being made utilising separate air and flue gas tubes, the lengths of both tubes must be added together and not exceed the relevant value given in the tables.
  • Page 37 Flue gas system Requirements and regulations Materials Flue gas data Notes The tables below give guidance on the maximum lengths of air and flue gas tubes that may be connected. If a room sea- led installation is being made utilising separate air and flue gas tubes, the lengths of both tubes must be added together and not exceed the relevant value given in the tables.
  • Page 38 Flue gas system Collective flue gas outlet underpressure Diameter and venting lengths of the flue gas outlet/air supply: Open system, with underpressure (calculated with thermal draft) under atmospheric circumstances. NOTE! 1. IPX0D at flue category B23 and B33 Open system, underpressure Output (80/60) d = minimum diameter Ø...
  • Page 39 Flue gas system Collective flue gas outlet underpressure Diameter and venting lengths of the flue gas outlet/air supply: Closed system, with under-pressure (calculated with thermal draft) under atmospheric ircumstances. Closed system, underpressure, parallel Output (80/60) d = minimum diameter Ø in mm [kW] h = 2 - 5 h = 5 - 9...
  • Page 40 Flue gas system Collective flue gas outlet overpressure An installation with a collective flue gas outlet over-pressure in combination with individually controlled boilers (e.g. 0-10VDC control), where no bus cable is connected, is NOT allowed. Diameter and venting lengths of the flue gas outlet/air supply: Open system with over-pressure.
  • Page 41 Flue gas system Connections Collective flue gas outlet overpressure Diameter and venting lengths of the flue gas outlet/air supply: Closed system with over-pressure. Closed system, overpressure, parallel Output (80/60) d = minimum diameter Ø in mm [kW] h = 2 - 5 h = 6 - 10 h = 11 - 15 h = 16 - 20...
  • Page 42 Boiler Installation Electrical connection Electrical connections must be All cables are passed through the A deviation on the grid of 230V carried out by an authorized cable guide at the top of the boiler, (+10% or -15%) and 50Hz electrical technician, and in con- and are led to the electronics pa- The following additional regulati- formity with valid national and...
  • Page 43 Boiler Installation Electrical connection The boiler has 4 socket blocks Caution: for all electrical connections: After removing the panels 230V 1. High voltage supply (230V) parts can be reached. 2. Voltage free switches (230V Electrical connections are only to relays) be carried out by qualified person.
  • Page 44 Boiler Installation Electrical connection...
  • Page 45 Boiler Installation Electrical connection...
  • Page 46 Boiler Installation Electrical connection MO1 OUTPUT (AC) ECU I/O Menu Evo Code Setting Multi Out HV 24.7.0 (Commercial Boiler); 8-12-6-13 26..32.7.0 (Commercial Boiler – Slave 1..7); Function Setting Values None System Pump HC1 Pump Circulating Pump DHW Intermediate Circuit BUF Filling Pump Storage Tank Transfer Pump Heat Generation Shut off Valve Heat Request...
  • Page 47 Boiler Installation Electrical connection Function Setting Values None Heat Generation Shut off Valve Heat Request Alarm Output Flue Gas Damper LPG/ Room Supply Fan MO1 OUTPUT (0-10 V) ECU I/O Menu Evo Code Setting Multi Out PWM 1 MO1_ LV 24.7.4 (Commercial Boiler);...
  • Page 48 Boiler Installation Electrical connection MO2 OUTPUT (0-10 V) ECU I/O Menu Evo Code Setting Multi Out PWM 2 MO2_ LV 24.7.5 (Commercial Boiler); 8-12-6-18 26..32.7.5 (Commercial Boiler – Slave 1..7); Function Setting Values None System Pump Modulator DHW pump Modulator Circulating Pump Modulator BUF Filling Pump Modulator Boiler Power Feedback...
  • Page 49 Boiler Installation Electrical connection Temperature Sensors Common Flow Sensor When a common flow sensor is used (for cascade mandatory) it should be addressed on MTS1. DHW Tank Setting There are several schemes for hot water preparations ( see pages..??). Flue Gas Sensor Sensors can also be used as flue gas sensor.
  • Page 50 Boiler Installation Electrical connection External Controls BMS Feedback For giving feedback to the BMS this output gives a 0-10 Volt signal as indication of load. Pump Modulation This output can be set as a controller for several pump types. For types, see scheme on pages ( ..??) DHW Flow Sensing For sensing the amount of water flow...
  • Page 51 Boiler Installation Electrical connection External Controls On / Off Heat Request HCs+ DHW Changeover Padin 4 Input can be used for on/off control External controller selects if the sys- Take in account PADIN 4 is 5 volt up to 3 zones. tem can only be active for DHW or max.
  • Page 52 Boiler Installation Electrical connection Cascade control...
  • Page 53 Boiler Installation Electrical connection Wiring Diagram Description Description Description Description Main switch 230V Return temp sensor Ionisation electrode Fuse 6.3A - 250V Electrical connect. Fan unit Glow igniter Fuse 6.3A - 250V Gas valve Flow temp sensor Fuse 6.3A - 250V Master PCB Circulation pump flow temp sensor...
  • Page 54 Boiler Installation Electrical connection The 3 MIXING ZONES Clip Manager is an accessory that manages up to 3 heating zone (direct, mixing or a combination of them) directly from boiler. This accessory is connected to the boiler via eBus and it can be connected to Ariston Thermo Group heating system (boilers, heat pumps, solar applications, etc.) through the eBus connection.
  • Page 55 Standard Schemes ATAG XL-W + 1 Mixing circuit +1 Direct circuit + Low loss header Hydraulic Schematic Sensor Optional components Return BUS connection cable Mixing valve cable Flow Pump cable Automatic air vent Heating Circuit Flow sensor Air dirt separator...

  • Page 56: Electrical Connections

    Standard Schemes ATAG XL-W + 1 Mixing circuit +1 Direct circuit + Low loss header Electrical connections BOILER MOTHERBOARD A : Main power supply (230V @50Hz) C : Clip-In 3 zone B : Clip In power (230V @50Hz) RT1: Room thermostat (On/Off ) T10: Common flow temperature sensor (10KΩ...
  • Page 57 Standard Schemes ATAG XL-W + 1 Mixing circuit +1 Direct circuit + Domestic Hot Water +Low loss header Hydraulic Schematic Sensor Optional components Return BUS connection cable Mixing valve cable Flow Pump cable Automatic air vent Expansion relief valve Overflow pipe...
  • Page 58 Standard Schemes ATAG XL-W + 1 Mixing circuit +1 Direct circuit + Domestic Hot Water +Low loss header Electrical connections BOILER MOTHERBOARD A : Main power supply (230V @50Hz) C: DHW re-circulating temperature sensor(10KΩ ) B : Clip In power (230V @50Hz) T3: DHW temperature sensor(10KΩ...
  • Page 59 Standard Schemes ATAG XL-W + 1 Mixing circuit +1 Direct circuit + Domestic Hot Water with 3 way valve +Low loss header Hydraulic Schematic Flow BUS connection cable Return Sensor Pump cable Automatic air vent Expansion vessel Optional immersion heater...
  • Page 60 Standard Schemes ATAG XL-W + 1 Mixing circuit +1 Direct circuit + Domestic Hot Water with 3 way valve +Low loss header Electrical connections BOILER MOTHERBOARD A : Main power supply (230V @50Hz) C : DHW re-circulating temperature sensor (10KΩ ) B : Clip In power (230V @50Hz) T3: DHW temperature sensor(10KΩ...
  • Page 61 Standard Schemes ATAG XL-W + 2 Mixing circuit +1 Direct circuit + Domestic Hot Water + Low loss header Hydraulic Schematic Sensor Optional components Return BUS connection cable Mixing valve cable Flow Pump cable Automatic air vent Expansion vessel Pressurisation unit...
  • Page 62 Standard Schemes ATAG XL-W + 1 Mixing circuit +1 Direct circuit + Domestic Hot Water with 3 way valve +Low loss header Electrical connections BOILER MOTHERBOARD A : Main power supply (230V VAC, 2A max) D : Clip-In 3 zone...
  • Page 63 Standard Schemes ATAG XL-W + 1 Direct circuit + 0-10V controller + Low loss header Hydraulic Schematic Sensor Optional components Return BUS connection cable Mixing valve cable Flow Pump cable Automatic air vent Expansion vessel Overflow pipe Air dirt separator...
  • Page 64 Standard Schemes ATAG XL-W + 1 Direct circuit + 0-10V controller +Low loss header Electrical connections MASTER BOILER MOTHERBOARD A : Main power supply (230V @50Hz) C : Cascade connection to slave board B : Heating circuit pump HC1(230V @50Hz) External controller: 0-10 Volt T10: Common flow temperature sensor (10KΩ...
  • Page 65 Accessories Controls DESCRIPTION SAP CODE LLH / DHW SENSOR TH/R L PLUS 3905045 Sensor for use as T10 Common flow temperature sensor or as T4 Do- mestic hot water temperature sensor. Resistance value NTC 10K ROOM FAN EXT.GAS VALVE SINGLE BOILER TH/R L PLUS 3905103 Relay set to control either an external gas valve or room ventilation.
  • Page 66 Accessories Gas Single boiler DESCRIPTION SAP CODE INAIL KIT SINGLE BOILER 60-70KW TH/R L PLUS 3905097 Shut off Valve size ¾” INAIL KIT SINGLE BOILER 100-140KW TH/R L PLUS 3905098 Shut off Valve size 1” INAIL KIT SINGLE BOILER 170-200KW TH/R L PLUS 3905099 Shut off Valve size 1.¼”...
  • Page 67 Accessories Hydraulics Single boiler DESCRIPTION SAP CODE INAIL KIT SINGLE BOILER WATER TH/R L PLUS 3905100 The INAIL kit contains the following components: Safety thermostat 100°C with manual reset Maximum water pressure switch Minimum water pressure switch Thermometer Pressure gauge Safety valve 4.5 bar WATER-GAS CONNECTION KIT SINGLE BOILER TH/R L PLUS 3905117...
  • Page 68 Accessories Hydraulics Single boiler Dimensional sketch for 3905173 LLH dT10-20K WALL HUNG TLPLUS...
  • Page 69 Accessories Hydraulics Single boiler DESCRIPTION SAP CODE PLATE HEAT EXCHANGER dT10K 60-100kW TLPLUS 3905186 PLATE HEAT EXCHANGER dT10K 120-200kW TLPLUS 3905187 PLATE HEAT EXCHANGER dT15K 60-100kW TLPLUS 3905188 PLATE HEAT EXCHANGER dT15K 120-200kW TLPLUS 3905189 PLATE HEAT EXCHANGER dT20K 60-100kW TLPLUS 3905190 PLATE HEAT EXCHANGER dT20K 120-200kW TLPLUS 3905191...
  • Page 70 Accessories Hydraulics Single boiler dT10K CB110-26M CB110-56M dT15K CB112-26L CB112-52L dT20K CB112-38M CB112-68M...
  • Page 71 Accessories Other DESCRIPTION SAP CODE AIR FILTER Ø100 60-140KW TH/R L PLUS 3905115 AIR FILTER Ø130 140-200KW TH/R L PLUS 3905116 Air filter to prevent impurities from entering the boiler. For models 60-10: Ø200mm H250mm For models 140-200: Ø170mm H290mm FLUE ADAPTER PAR-CONC 100/100-150 TLPLUS 3905260 For models 60-120 the parallel air/flue-adapter can be replaced by this...
  • Page 72 Accessories Cascade Frame DESCRIPTION SAP CODE COLLECTOR FLOW/RETURN DN65 2B LINE/4B B2B THLPLUS 3905129 L = 1.398mm COLLECTOR FLOW/RETURN DN65 3B LINE/6B B2B THLPLUS 3905130 L = 2.098mm COLLECTOR FLOW/RETURN DN100 2B LINE/4B B2B TLPLUS 3905132 L = 1.398mm COLLECTOR FLOW/RETURN DN100 3B LINE/6B B2B TLPLUS 3905134 L = 2.098mm INSULATION COLLECTOR DN65/DN100 1BOILER TLPLUS...
  • Page 73 Accessories Cascade Connection kits DESCRIPTION SAP CODE TAE/TAS GAS V. KIT LINE WH CH TH-LPLUS 3905107 Boiler line cascade connection kit with TAE/TAS gas valve. When the temperature of the TAE/TAS valve body reaches 100°C (for example in case of fire) the valve will shut off the gas supply to the boiler. TAE/TAS GAS V.
  • Page 74 Accessories Cascade Gas DESCRIPTION SAP CODE FLANGE KIT DN65 GAS TLPLUS 3905029 MIN. GAS PRESSURE SWITCH CASCADE TH/R L PLUS 3905102 The minimum gas pressure switch will interrupt the cascade operation in case the gas supply pressure drops below the set value on the switch.
  • Page 75 Accessories Cascade Low loss headers DESCRIPTION SAP CODE LOW LOSS HEADER DN65 3905033 Low loss header suitable up to 452kW. The low loss headers comes standard with adjustable feet, automatic air vent, drain valve, pocket for temperature sensor T10, M16x55 bolts, spring washers and nuts.
  • Page 76 Accessories Cascade Low loss headers Dimensional sketch for 3905033 LLH DN65 Dimensional sketch for 3905034 LLH DN100...
  • Page 77 Accessories Cascade Low loss headers Dimensional sketch for 3905176 LLH DN100 DUO...
  • Page 78 Accessories Cascade Plate heat exchangers DESCRIPTION SAP CODE CASCADE PLATE HEAT EXCHANGER DT10K WH-FS TLPLUS 3905194 CASCADE PLATE HEAT EXCHANGER DT15K WH-FS TLPLUS 3905195 CASCADE PLATE HEAT EXCHANGER DT20K WH-FS TLPLUS 3905196 Plate heat exchanger kit to separate primary and secondary circuit. Comes with floor standing support and insulation.
  • Page 79 Accessories Cascade Hydraulics DESCRIPTION SAP CODE FLANGE KIT DN65 TLPLUS 3905026 Waterside flange kit containing 2 DN65 flanges, gaskets, bolts, wash- ers and nuts. FLANGE KIT DN100 TLPLUS 3905027 Waterside flange kit containing 2 DN100 flanges, gaskets, bolts, wash- ers and nuts. CASCADE BEND 90°...
  • Page 80 Accessories Cascade Flue DESCRIPTION SAP CODE CASCADE FLUE KIT DN150 LINE TLPLUS 3905198 Flue collector Ø150mm with Ø100mm boiler connector for one boiler. CASCADE FLUE KIT DN200 LINE TLPLUS 3905200 Flue collector Ø200mm with Ø100mm boiler connector for one boiler. FLUE SIPHON SET DN150 TLPLUS 3905199 Ø150mm Flue collector end piece with syphon.
  • Page 81 Service: ATAG Heating Technology UK Ltd. Suite 32, 80 Churchill Square Business Centre Kingshill, West Malling Kent. ME19 4YU www.atagheating.co.uk...

This manual is also suitable for:

Xl-w 75Xl-w 105Xl-w 125Xl-w 150Xl-w 180Xl-w 210

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