Habegger HIT-TRAC 32E Original User Manual

Habegger HIT-TRAC 32E Original User Manual

Motor-driven rope pulling machine
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User Guide
TGT. 27.09.2017
Technical
Page 1 of 21
Original User Guide
Version: 01
HIT-TRAC 32E
08230_HIT-TRAC 32E v=5m/min 3.0kW
10000016_HIT-TRAC 32E v=1-5m/min 3.0kW
08269_BA for HIT-TRAC 32E 3.0kW
©Copyright by Habegger Maschinenfabrik AG
Version 01 / 27.09.2017

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Summary of Contents for Habegger HIT-TRAC 32E

  • Page 1 User Guide TGT. 27.09.2017 Technical Page 1 of 21 Original User Guide Version: 01 HIT-TRAC 32E 08230_HIT-TRAC 32E v=5m/min 3.0kW 10000016_HIT-TRAC 32E v=1-5m/min 3.0kW 08269_BA for HIT-TRAC 32E 3.0kW ©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017...
  • Page 2 Geräte Nr. /N° de la machine / Machine no.: ..........Art. Nr./ N° art./ Product. no.: ..........Motor-Nr. / N° du moteur / Motor no.: ..........Steuerung-Nr / N° du contrôle / control no.: ..........Datum/Date/Date: ..........Unterschrift/Visa/Visa: ..........©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017...
  • Page 3: Table Of Contents

    Pulling and hoisting ..............................18 Lowering ..................................18 Faults ....................................19 Maintenance ..................................20 Replacement parts ................................20 Disposal ....................................21 Accessories ..................................21 10.1 Wireless remote control ............................. 21 10.1 Generators .................................. 21 ©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017...
  • Page 4 Page 4 of 21 Warranty and Guarantee Habegger will grant the user replacement as well as installation and removal of any parts which are rendered unusable due to material or manufacturing errors. The warranty period (guarantee period) is 12 months.
  • Page 5 Applicable EC directives: EC Machinery Directives 2006/42/EG Applied harmonised standards: DIN EN 14492-1: 2010-06 EN 60204-1: 2006 EN ISO 12100: 2011-01 Location: Thun Date: 27. September 2017 Technical manager Thomas Gerber Urs Schneider ©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017...
  • Page 6: General Specifications

    The motor-driven rope pulling machine HIT-TRAC 32 is designed for pulling, hoisting and lowering loads. Drive mechanism A special HABEGGER steel cable of desired length which is guided over the relevant guide elements by the driving wheel and then ejected in an unloaded state is used as the drive mechanism.
  • Page 7: Limit Switch

    As this energy is converted into heat, the output due to heat in the control box is limited during lowering. Heavier loads may only be lowered over short distances. ©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017...
  • Page 8: Assembly And Performance

    Replace push rod and fix into place using locking bolts. To operate the rope pulling machine, pivot transport rollers upwards until lever clicks into place. ©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017...
  • Page 9: Safety Instructions

    Page 9 of 21 Safety instructions The HABEGGER motor-driven rope pulling machine HIT-TRAC 32 complies with current technical stand- ards. To protect against accidents it is equipped with effective safety devices as required by the recog- nised safety standards, guidelines and laws.
  • Page 10: General Safety Instructions

    - strong/heavy boulders - Trees - other suitable objects Technical anchorage points: - Habegger field anchor with piles - Rock bolt, concrete anchor - Round timber anchor in the ground - These anchors are highly dependent on soil conditions. Secure the machine to the anchoring bolts with sufficiently strong straps or loops.
  • Page 11 The reliability of the driving system is dependent on the condition of the traction rope. Rope construction and inherent stability (crush resistance, impact resistance) must be able to withstand the active loads. You should therefore only use ropes provided or approved by HABEGGER. The traction rope should not be lubricated.
  • Page 12 Never allow the hook to touch the housing. When lowering, ensure that the rope is long enough. Stop at least 2 m before the end of the cable and shim or rehang the load. ©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017...
  • Page 13: Approved Users

    Actions in case of emergency Check before starting operation if and where you can get mobile phone reception or where there is an available telephone. Check the availability of a first-aid kit. ©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017...
  • Page 14: Technical Specifications

    320 mm Dead weight rope pulling machine 161 kg Gear oil 2.2 and 0.2l / 80 W 90 Traction rope: Model HABEGGER 6 x 26 WS + FC galvanised, compressed Diameter 16 mm Length optional Breaking load 195 kN Driving motor:...
  • Page 15: Operation

    When pulling at right-angles through a wall or pulling vertically through the floor, the rope pulling machine can be supported against the wall or directly on the floor using the supporting frame. In this case, the unloaded rope should be led upwards through the upper rope guide. Laying the rope. ©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017...
  • Page 16: Insert Rope

    Push rocker downwards using rear operating lever until lever clicks into place Keep actuator pin pressed in and gently tighten rope using motor. Double check rope placement is correct. Replace cover and secure with the fixing screws. ©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017...
  • Page 17 User Guide TGT. 27.09.2017 Technical Page 17 of 21 Rear view Use supporting frame to support machine directly on a concrete floor or against a wall. ©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017...
  • Page 18: Pulling And Hoisting

    Danger of falling! Pay attention to end of rope! The unloaded rope should slide into the machine freely and without kinks. Stop lowering at least 2 m before the end of the rope. ©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017...
  • Page 19: Faults

    Insert correct rope inserted Cable severely worn out Insert new rope Driving wheel or rope too heavily clean greased Groove in driving wheel heavily soiled clean no load on rope Load rope ©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017...
  • Page 20: Maintenance

    Additionally, local regulations, as well as additional checks for severe operating conditions in short operating distances, must be implemented by a qualified professional. Replacement parts Replacement parts are provided on a separate list. This can be requested from HABEGGER. ©Copyright by Habegger Maschinenfabrik AG Version 01 / 27.09.2017...
  • Page 21: Disposal

    10.1 Generators To use the HIT-TRAC with a generator an electrical output of at least 2 to 3 times the motor power must be generated. HABEGGER will gladly support you in evaluating the generator. Habegger Maschinenfabrik AG Mittlere Strasse 66...

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