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Hyperion Vinyl Playset Assembly Manual Thank you for your purchase of this playset. This manual is designed to simplify the assembly process, however we recommend having an experienced carpenter involved in the project. Please read through the entire manual before starting! Take a deep breath and get at it;...
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Hyperion Vinyl Playset Assembly Manual Begin by positioning two 2x6x90's and two 2x6x40's on Place 4x4x128" labeled "1" in corner. a flat surface. Note pre-drilled hole pattern. Align pre-drilled holes on 4x4 with pre-drilled holes on Bolts should be flush with outside of 2x6 before putting 2x6.
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Hyperion Vinyl Playset Assembly Manual Place 4x4x128" labeled "2" in position as shown. Place washer and acorn nut on bolt. Only finger tighten Very important to note drilling patterns on 4x4's. at this point. Fasten using 6 7/8 bolts. Finger tighten acorn nuts at Place 4x4x108"...
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Hyperion Vinyl Playset Assembly Manual Align pre-drilled holes on 4x4 with pre-drilled holes on Repeat previous step in this corner, using 4x4x108" 2x6. Using 6 7/8" bolts, begin fastening 2x6's to tower labeled "4." 4x4/ Thread acorn nut onto rod as far as you can, then back off several turns.
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Hyperion Vinyl Playset Assembly Manual Lay out four 2x6x44" as shown. Also notice the pre- Place 4x4x128" labeled "6" in corner. Align pre-drilled drilled hole pattern on this 2x6. You can also place 6 holes on 4x4 with pre-drilled holes on 2x6. Using 6 7/8"...
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Hyperion Vinyl Playset Assembly Manual Bolts should be flush with outside of 2x6 before putting Continue fastening 2x6x44." on the bracket. Only finger tighten acorn nuts at this point. After four 2x6x44's are in their proper place, your set Tighten all the acorn nuts on the framing for the 7' deck.
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Hyperion Vinyl Playset Assembly Manual Identify two 2x6x50" with joist hangers attached. Install one 2x6 with joist hanger, then install 2x6x44" with no joist hanger. Then install second 2x6x44" with no joist hanger. Install second 2x6 with joist hanger.
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Hyperion Vinyl Playset Assembly Manual These two corners do not get corner brackets. Set should look like this at this point. All acorn nuts should be tightened at this point, using a 9/16" deep socket and a 9/16" open end wrench.
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Hyperion Vinyl Playset Assembly Manual Fasten 47 5/8" floorboards to lower deck framing using Fasten using 1 3/4" washer head screws provided. Two 1 1/2" screws provided. Align ends so they are flush screws on each joist hanger. with outside edge of 2x6. Use 41 5/8" pieces between posts.
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Hyperion Vinyl Playset Assembly Manual Complete top ring assembly using four corner brackets. Identify two 2x6x50"(cap on one end) and one Tighten all the nuts on top ring. 2x6x44" and fasten on lower deck. This frame will receive two corner brackets.
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Hyperion Vinyl Playset Assembly Manual 38 : Your main tower assembly is now complete. Complete main structure assembly by fastening "lips" of You can now fasten rock wall (if you purchased corner braces to 2x6's using 1 3/4" washer head screws one), step ladder, and slide.
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Tarp Roof Assembly Identify three 2x4x30" for cover frame. Fasten Identify 2x4x68" for cover frame. Fasten 2x4's to 4x4 brackets to one end using 1 3/4" washer screws. post on tower using 3" lag. Space on each end should be Flanges on bracket should be flush with bottom of 12 1/4".
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Tarp Roof Assembly Then center one 2x4x30" with bracket on 2x4x68" and A 2x4x30" with brackets needs to be fastened here as fasten using 1 3/4" screws. well (on center). Then fasten 2x4x49 1/8" centered on top of vertical And a 2x4x30" with brackets should be fastened here as 2x4's using 3"...
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Tarp Roof Assembly Fasten 2x4x46 1/2" to support lower cover using Identify covers attached to 2x4's. Drape over top of 3" lags. cover frame and fasten using 3" lags. Start on one end by fastening right next to cap on 2x4 support. Then pull tight on opposite side and fasten.
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Swing Frame Assembly Step 1: Step 2: You are now ready to assemble the swing frame. Begin Fasten swing bearings to swing beam using lags by identifying the swing beam. provided in bearing packs. The end of the beam without caps gets fastened to the tower.
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Swing Frame Assembly Step 5: Step 6: Rotate the swing beam 180 degrees so that the swing Finish fastening using the 1 3/4" washer head screws bearings are turned up. Fasten the swing beam receiver provided. bracket to the swing beam using two 4 7/8" bolts provided.
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Swing Frame Assembly Step 10: Step 9: Fasten corner brace to swing beam and end post. Be Lift swing beam into position. One person should be up sure end post is plumb. Attach using six 1 3/4" washer in the tower. The other person should continue to hold head screws.
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Swing Frame Assembly Step 14: Step 13: Identify ground runner and fasten to end post using Swing beam receiver properly fastened. 6 1/2" bolts. Thread acorn nut onto rod as far as you can, then back off several turns. Be sure to place washer between acorn nut and vinyl.
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Swing Frame Assembly Step 17: The next step is to install the climbing set. Instructions for that can be found on pages 22-24. Your completed swing frame should appear like this after you have added your swings. Now is a good time to go over the entire set and be sure all bolts and nuts are properly installed and tightened.
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Climbing Set Assembly Step 2: Step 1: You are now ready to assemble climbing beam. To begin, identify the main components; one top ladder, one ground runner 2x4, and two brace 2x4's, and one One one end, fasten two brackets as shown, using end ladder.
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Climbing Set Assembly Step 6: Step 5: Fasten flange on bracket to 2x6 using two 3" lags. Be Pre-drill 7/16" hole through hole on inside flange sure inside flange is tight against inside of 2x6. and through 2x6. Step 8: Step 7: Finish fastening top ladder to tower using two 2 5/8"...
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Climbing Set Assembly Step 9: Step 10: Fasten short angle of brace 2x4 to ground runner using Fasten long angle to end ladder using 4" lag. Pre- two 4 1/8" bolts. Tighten immediately. drilling is recommended. Your climbing ladder assembly is now complete. The next step is install any other components you may have purchased.
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Component Assembly Instructions Tic-tac-toe panel: With your tic-tac-toe panel, you will receive a Fasten opposite end to tower at any desired 2x6x18 1/2". Fasten one end of the tic-tac-toe to 2x6, location, using four 1 3/4" washer head screws. centered, using four 1 /3/4" washer head screws. Fasten 2x6x18 1/2"...
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Component Assembly Instructions Framing for peek-a-boo panel, tornado tube, tunnel express, and sidewinder slides: Fasten small angle brackets to 2x4x26" using 1 3/4" There should be two like this one pictured when washer head screws. you have completed this step. Fasten with 1 3/4"...
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Component Assembly Instructions Tornado tube, Tunnel Express, and Sidewinder slide Assembly: Step 2: Step 1: To fasten the slide to the tower, first fasten L brackets to Then place 2x4's at desired location on tower and outside of two 2x4x26" using 1 3/4" screws provided. fasten using 1 3/4"...
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Component Assembly Instructions Super Spiral Slide Assembly: After assembling slide according to instructions given One person hold slide steady while other in the box the slide came in, lift slide into place where person goes up into the tower to fasten slide. you have already framed for the slide to be.
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