Related Manuals for stud welding products StudPro 2500XI
Summary of Contents for stud welding products StudPro 2500XI
- Page 1 OPERATOR’S MANUAL STUDPRO SERIES Capacitor Discharge Stud Welder MODELS: StudPro 2500XI StudPro 2500XIP StudPro 3125XI StudPro 3750XI WWW.STUDWELDPROD.COM 800-252-1919...
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Page 2: Table Of Contents
CONTENTS Description Pages Warranty Information Safety Specifications and Features Product Components Screen Operation Setup and Welding 9-11 CD Stud Gun Exploded View WWW.STUDWELDPROD.COM 800-252-1919... -
Page 3: Safety
SAFETY Read the safety notices before operating welder Electrical • Due to potential dangerous electrical input and output the equipment must be disconnected from all incoming power when servicing. Do not operate the equipment with the outer cover removed or with the case open. •... -
Page 4: Specifications And Features
CD stud welder. This full line of equipment is capable of welding pins, cup head pins, and CD studs ranging from 14-gauge up to 3/8” full-flanged stainless steel studs. Specifications StudPro 2500XI StudPro 2500XIP StudPro 3125XI StudPro 3750XI SPECS 14”... -
Page 5: Product Components
PRODUCT COMPONENTS Front View Back View Components 1. Touch Screen Interface 2. Weld Ground Connector 3. Cup Pin Weld Ground Connector (Model 250CP only, on all other TW-i models this connector is a secondary Weld Ground Connector) 4. Stud Gun Control Cable Connector 5. - Page 6 PRODUCT COMPONENTS Internal View Components 1. Ventilation Fan 2. ON/OFF Switch 3. 10A Fuse 4. AC Inline Filter/Power Cord Socket 5. Capacitor Bank 6. Freewheeling Diodes 7. SCR/Clamp 8. Discharge Resistor 9. Control Board WWW.STUDWELDPROD.COM 800-252-1919...
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Page 7: Screen Operation
SCREEN OPERATION Stud Preset Screen Contact Indicator Welding Voltage Trigger Indicator Stud Counter Mode Selection Voltage Adjustment Voltage Adjustment Charge Indicator Stud Presets Metric Stud Mode Voltage Preset Screen Mode Selection Voltage Presets WWW.STUDWELDPROD.COM 800-252-1919... - Page 8 SCREEN OPERATION Stud Counter Screen Stud Count Stud Counter Reset Resetting the Stud Counter • While on the stud counter screen, press the RESET tab located at the bottom of the screen. • The screen will then prompt the user for a confirmation to clear the stud counter. •...
- Page 9 SCREEN OPERATION Screen Status Indicators Status Indicator Status Description Solution Indicator Unit needs to cool down before more welds can be Unit Has Exceeded OVERTEMP made. Please allow the unit to cool down and clear Temperature Threshold the overtemp warning. UNDER Insufficient Input Unit has detected insufficient supply power.
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Page 10: Setup And Welding
SETUP AND WELDING Connecting the Welding Leads 1. Connect the stud gun weld cable into the gun terminal socket on the front of the welding unit. The cable end plug has a flat which aligns with a dot on the panel mount socket. Secure the connector into the panel mount socket, and then turn it clockwise until it locks into proper position. - Page 11 SETUP AND WELDING Selecting the Proper Stud Collet (Stud Holder) Listed below are the common collet styles, the choice between these setups is usually a matter of per- sonal preference 1. The B collet which is a two-piece assembly (collet and insert). The insert determines how much of the stud is engaged in the collet.
- Page 12 SETUP AND WELDING Powering On the Welder When all of the previous setup steps in this manual are complete the welder can be powered on. 1. Ensure that the power cord is connected to the power cord socket and the supply power. 2.
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Page 13: Cd Stud Gun Exploded View
CD GUN EXPLODED VIEW WWW.STUDWELDPROD.COM 800-252-1919... - Page 14 CAPACITOR DISCHARGE ACCESSORIES “B” COLLETS STUD DIA PART NO. 3 MM CDB-003M 14 GA CDB-008 12 GA & #4 CDB-010 1/8 GA & #5 CDB-012 10 GA & #6 CDB-013 4 MM CDB-004M 3/8 DIA CDB-015 1-3/8 CDB-018 5 MM CDB-005M 6 MM CDB-006M...
- Page 15 CAPACITOR DISCHARGE ACCESSORIES ONE PIECE CONTACT/MAGNETIC CHUCK PART NO. 039-613 MAGNETIC CHUCK PART NO. DESCRIPTION 035-301 COMPLETE ASSY 017-633 MAGNET ONLY 029-615 CONDUCTOR PLATE 039-609 INSUL. TUBE 039-610 INSUL. DISC SCREW 10-32 X 7/8 “B” COLLETS PROTECTOR STUD SIZE PART NO. 14 GA X 12 GA 028-837 10 GA...
- Page 16 CAPACITOR DISCHARGE ACCESSORIES CD FOOT PIECE COLLETS INSERTS FOR WELD STUDS 1/4 DIA 028-833 1- 3/4” STUD DIA. X DEPTH PART NO. PART NO. #4 X 1/4 CI-010-025 028-833 #4 X 3/8 CI-010-037 #4 X 1/2 CI-010-050 #4 X 1” CI-010-100 #6X 1/4 CI-013-025...
- Page 17 WWW.STUDWELDPROD.COM * 800-252-1919 WWW.STUDWELDPROD.COM 800-252-1919...
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