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Related Manuals for stud welding products StudPro LiteXI
Summary of Contents for stud welding products StudPro LiteXI
- Page 1 OPERATOR’S MANUAL StudPro LiteXI Pin Welder WWW.STUDWELDPROD.COM 800-252-1919...
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Page 2: Table Of Contents
CONTENTS Description Pages Warranty Informa� n Safety Spec�� a��� and Features Product Components Screen Opera�� Setup and Welding 9-11 CD Gun Exploded View WWW.STUDWELDPROD.COM 800-252-1919... -
Page 3: Safety
SAFETY Read the safety notices before operating welder Electrical Due to poten� al dangerous electrical input and output the • equipment must be disconnected from all incoming power when servicing. Do not operate the equipment with the outer cover removed or with the case open. Capacitors store electrical energy, completely discharge before performing any maintenance. -
Page 4: Spec
SPECIFICATIONS AND FEATURES Model: StudPro LiteXI The StudPro LiteXI incorporates the latest solid state technology into a compact, rugged, and portable CD Pin Welder. This system has the capacity to weld CD pins and cupped head pins up to 10-gauge as well as CD Studs up to #10. -
Page 5: Product Components
PRODUCT COMPONENTS Top Panel Touchscreen Display Top Open View Control Board Capacitor Resistor WWW.STUDWELDPROD.COM 800-252-1919... -
Page 6: Product Components
PRODUCT COMPONENTS Front Panel View Ground Cable Connec� on Stud Gun Control Cable Conn�� n Stud Gun Weld Cable Conn�� n Side Panel View ON/OFF Switch Power Cord Socket 10A Fuse WWW.STUDWELDPROD.COM 800-252-1919... -
Page 7: Screen Opera
SCREEN OPERATION Stud Preset Screen Contact Indicator Welding Voltage Trigger Indicator Stud Counter Mode Se�� on Voltage Adjustment Voltage Adjustment Charge Indicator Stud Presets Metric Stud Mode Voltage Preset Screen Mode Se�� on Voltage Presets WWW.STUDWELDPROD.COM 800-252-1919... - Page 8 SCREEN OPERATION Stud Counter Screen Stud Count Stud Counter Reset Resetting the Stud Counter While on the stud counter screen, press the RESET tab located at the b� om of the screen. • The screen will then prompt the user for a con� r��on to clear the stud counter. •...
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Page 9: Screen Opera
SCREEN OPERATION Screen Status Indicators Status Indicator Status Description Solution Indicator Unit needs to cool down before more welds can be Unit Has Exceeded OVERTEMP made. Please allow the unit to cool down and clear Temperature Threshold the overtemp warning. UNDER Insu���... -
Page 10: Setup And Welding
SETUP AND WELDING Connecting the Welding Leads 1. Connect the stud gun weld cable into the gun terminal socket on the front of the welding unit. The cable end plug has a flat which aligns with a dot on the panel mount socket. Secure the connector into the panel mount socket, and then turn it clockwise until it locks into proper position. - Page 11 SETUP AND WELDING Selecting the Proper Stud Collet (Stud Holder) Listed below are the common collet styles, the choice between these setups is usually a ��� of per- sonal preference 1. The B collet which is a two-piece assembly (collet and insert). The insert determines how much of the stud is engaged in the collet.
- Page 12 SETUP AND WELDING Powering On the Welder When all of the previous setup steps in this manual are complete the welder can be powered on. 1. Ensure that the power cord is connected to the power cord socket and the supply power. 2.
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Page 13: Cd Gun Exploded View
CD GUN EXPLODED VIEW WWW.STUDWELDPROD.COM 800-252-1919... - Page 14 CAPACITOR DISCHARGE ACCESSORIES “B” COLLETS STUD DIA PART NO. 3 MM CDB-003M 14 GA CDB-008 12 GA & #4 CDB-010 1/8 GA & #5 CDB-012 10 GA & #6 CDB-013 4 MM CDB-004M 3/8 DIA CDB-015 1-3/8 CDB-018 5 MM CDB-005M 6 MM CDB-006M...
- Page 15 CAPACITOR DISCHARGE ACCESSORIES ONE PIECE CONTACT/MAGNETIC CHUCK PART NO. 039-613 MAGNETIC CHUCK PART NO. DESCRIPTION 035-301 COMPLETE ASSY 017-633 MAGNET ONLY 029-615 CONDUCTOR PLATE 039-609 INSUL. TUBE 039-610 INSUL. DISC SCREW 10-32 X 7/8 “B” COLLETS PROTECTOR STUD SIZE PART NO. 14 GA X 12 GA 028-837 10 GA...
- Page 16 CAPACITOR DISCHARGE ACCESSORIES CD FOOT PIECE COLLETS INSERTS FOR WELD STUDS 1/4 DIA 028-833 1- 3/4” STUD DIA. X DEPTH PART NO. PART NO. #4 X 1/4 CI-010-025 028-833 #4 X 3/8 CI-010-037 #4 X 1/2 CI-010-050 #4 X 1” CI-010-100 #6X 1/4 CI-013-025...
- Page 17 WWW.STUDWELDPROD.COM * 800-252-1919 WWW.STUDWELDPROD.COM 800-252-1919...
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