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Installation and Operating Manual
U.S. Environmental Protection Agency
Certified to comply with 2015 particulate emissions
standards.
French version is available for download from the United States Stove Company website: http://www.usstove.
com/La version française est disponible pour téléchargement à partir du site United States Stove Company:
• Please read this entire manual before installation and use of this appliance. Failure to follow these
instructions could result in property damage, bodily injury, or even death.
• Contact your local building or fire officials about obtaining permits, restrictions and installation inspection
requirements in your area.
• Save these instructions.
• If your heater is not properly installed, a house fire may result. For everyone's safety, follow all Installation
and Operating Directions. Never use makeshift compromises during the installation of this appliance.
Contact your local building or fire officials about restrictions and installation inspection requirements in
your area. These Pellet Stove Room Heaters have been designed for use in the US and Canada and are
suitable for mobile homes.
Model 5660
This unit is not intended to be used as a primary source of heat.
http://www.usstove.com/
U.S. Stove Company
227 Industrial Park Road, South Pittsburg, TN 37380
1-800-750-2723 www.usstove.com
851901K-2501F
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Table of Contents
Related Manuals for US Stove Company 5660
Summary of Contents for US Stove Company 5660
- Page 1 Installation and Operating Manual Model 5660 U.S. Environmental Protection Agency Certified to comply with 2015 particulate emissions standards. This unit is not intended to be used as a primary source of heat. French version is available for download from the United States Stove Company website: http://www.usstove.
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Page 2: Safety Precautions
Safety Precautions • IMPORTANT: Read this entire manual before • Allow the stove to cool before performing installing and operating this product. Failure to do any maintenance or cleaning. Ashes must be so may result in property damage, bodily injury, disposed in a metal container with a tight fitting lid. -
Page 3: Specifications
180W Watts (igniter running) 346W This manual describes the installation and operation of the United States Stove Company Model 5660 pellet stove. This heater meets the 2015 U.S. Environmental Protection Agency’s crib wood emission limits for wood-heaters sold after May 15, 2015. Under specific EPA test conditions burning Douglas Fir dimensional lumber this heater has been shown to deliver heat at a rate of 11,370 to 34,260 Btu/hr. -
Page 4: Installation Options
Installation INSTALLATION OPTIONS Read this entire manual before you install and use your pellet stove. Failure to follow instructions may result in property damage, bodily injury, or even death! (See specific installation details for clearances and other installation requirements) A Freestanding Unit—supported by pedestal/legs and placed on a non-combustible floor surface in compliance with clearance requirements for a freestanding stove installation. An Alcove Unit—supported by pedestal/legs and placed on a non-combustible floor surface in compliance with clearance requirements for an alcove installation. -
Page 5: Floor Protection
FLOOR PROTECTION This heater must have a non-combustible floor protector (ember protection) installed beneath it if the floor is of combustible material. If a floor pad is used, it should be UL listed or equal. The floor pad or non-combustible surface should be large enough to cover at least the area under the product and 6 in. (152 mm) beyond the front and beyond each side of the fuel loading and ash removal openings. Your heater will need a minimum 31” x 38” floor protector. Floor protection must extend under and 2 in. (50.8mm) to each side of the chimney tee for an interior vertical installation (see FIGURE 2). -
Page 6: Venting Requirements
VENTING REQUIREMENTS • Install vent at clearances specified by the vent manufacturer. • Do not connect the pellet vent to a vent serving any other appliance or stove. • Do not install a flue damper in the exhaust venting system of this unit. The following installation guidelines must be followed to ensure conformity with both the safety listing of this stove and to local building codes. Do not use makeshift methods or compromise in the installation. IMPORTANT! This unit is equipped with a negative draft system that pulls air through the burn pot and pushes the exhaust out of the dwelling. If this unit is connected to a flue system other than the way explained in this manual, it will not function properly. -
Page 7: Vent Termination Clearances
VENT TERMINATION CLEARANCES A. Minimum 4-foot (1.22m) clearance below or beside any door or window that opens. B. Minimum 1-foot (0.3m) clearance above any door or window that opens. C. Minimum 3-foot (0.91m) clearance from any adjacent building. D. Minimum 7-foot (2.13m) clearance from any grade when adjacent to public walkways. E. - Page 8 Installation You have already made the important decision of choosing your U.S. Stove Pellet Burning Room Heater; now your next step is to determine where to install your new pellet stove heater. To get the most efficient use of re-circulated heat, you should consider a room that is centrally located within your home. Choose a room that is large and open. It is Extremely Important to maintain proper clearances from any combustible surfaces or materials in the room where your heater will be located. You can find proper clearance measurements in this manual and on the rating label of your pellet stove.
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Page 9: Through The Wall Installation
Installation THROUGH THE WALL INSTALLATION (RECOMMENDED INSTALLATION) Canadian installations must conform to CAN/CSA-B365. To vent the unit through the wall, connect the pipe adapter to the exhaust motor adapter. If the exhaust adapter is at least 18 in.(457mm) above ground level, a straight section of pellet vent pipe can be used through the wall. Your heater dealer should be able to provide you with a kit that will handle most of this installation, which will include a wall thimble that will allow the proper clearance through a combustible wall. -
Page 10: Outside Air Supply
Installation OUTSIDE AIR SUPPLY (OPTIONAL, UNLESS INSTALLING IN A MOBILE HOME) Depending on your location and home construction, outside air may be necessary for optimal performance. Metal pipe (solid or flexible) must be used for the outside air installation. PVC pipe is NOT approved and should NEVER be used. A wind shield over the termination of the outside air pipe or a 90-degree elbow or bend away from the prevailing winds MUST be used when an outside air pipe is installed through the side of a building. -
Page 11: Mobile Home Installation
Mobile Home Installation Mobile home installation should be done in accordance with the Manufactured Home and Safety Standard (HUD), CFR 3280, Part 24. Canadian installations require that the heater must be connected to a 3 or 4 inch, factory-built chimney conforming to CAN/ULC-S629. See the installation illustrations in this manual for minimum height above the roof. -
Page 12: Appliance Controls
Appliance Controls PANEL/REMOTE CONTROLS The blowers and automatic fuel supply are controlled from a panel on the top of the stove. The control panel functions are a follows. ON/OFF SWITCH (“POWER” BUTTON) • When pushed, the stove will automatically ignite. No other fire starter is necessary. The igniter will stay on for at least 10 and up to 12 minutes, depending on when Proof of Fire is reached. The fire should start in approximately 5 minutes. -
Page 13: Operation
Operation • DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE - Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this stove. Keep all such liquids well away from the stove while it is in use. • HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. This heater is designed to burn only PFI Premium grade pellets. This appliance can also burn pellets rated as standard after May 16, 2015 DO NOT BURN: Burning these materials may result in release of toxic fumes or render the heater ineffective and cause... -
Page 14: Opening Door
Operation THE HOTROD FIRESTARTER 1. Fill hopper and clean burn pot. 2. Press “On/Off” button. Make sure green light comes on. 3. The damper should be completely closed or open no more than ¼ of the way during start-up. This will vary depending on your installation and elevation. Once fire is established adjust for desired flame increasing the amount the damper is open as the heat setting is increased. -
Page 15: Maintenance
1. Your stove is equipped with a high temperature thermodisc. This unit has a manual reset thermodisc. This safety switch has two functions. A. To recognize an overheat situation in the stove and shut down the fuel feed or auger system. B. -
Page 16: Interior Chambers
Maintenance INTERIOR CHAMBERS • Burn Pot: Periodically remove and clean the burn pot and the area inside the burn pot housing. In particular, it is advisable to clean out the holes in the burn pot to remove any build up that may prevent air from moving through the burn pot freely. - Page 17 Maintenance It is also possible that creosote may accumulate in the exhaust fan therefore, this must be brushed clean. The exhaust fan can be found behind the left side panel (facing the front of the heater), the circulation fan can be found behind the right side panel. To access the igniter, remove the air inlet tube and cover (2 screws).
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Page 18: Maintenance Schedule
Maintenance MAINTENANCE SCHEDULE Use the following as a guide under average use conditions. Gaskets around door and door glass should be inspected and repaired or replaced when necessary. Daily Weekly Monthly or as needed Burn Pot Stirred Empty Combustion Chamber Brushed Ashes Check Empty Interior Chambers Vacuumed Combustion Blower Blades Vacuumed / Brushed Convection Blower Impeller Vacuumed / Brushed Vent System Cleaned... -
Page 19: Disposal Of Ashes
Maintenance ASH REMOVAL - INSERT UNIT 1. Allow Heater to cool to room temperature 2. Lift the ash pan door up and pull out 3. Follow directions for free-standing unit above on this page. DISPOSAL OF ASHES Ashes should be placed in a steel metal container with a tight fitting lid. The closed container of ashes should be placed on a non-combustible floor or on the ground well away from all combustible materials,... -
Page 20: Troubleshooting Guide
Trouble Shooting Guide When your stove acts out of the ordinary, the first reaction is to call for help. This guide may save time and money by enabling you to solve simple problems yourself. Problems encountered are often the result of only five factors: 1) poor fuel; 2) poor operation or maintenance; 3) poor installation; 4) component failure; 5) factory defect. You can usually solve those problems related to 1 and 2. Your dealer can solve problems relating to 3, 4 and 5. - Page 21 Trouble Shooting Guide Display is Flashing “E2” Possible Causes Possible Remedies: (Unplug stove first when possible) Unhook air hose from the air switch and blow through it. Airflow switch hose or stove attachment pipes for If air flows freely, the hose and tube are fine. If air will not hose are blocked. flow throw the hose, use a wire coat hanger to clear the blockage. The air inlet, burnpot, interior combustion air Follow all cleaning procedures in the maintenance chambers, combustion blower, or exhaust pipe are section of the owner’s manual.
- Page 22 Trouble Shooting Guide Display is Flashing “E3” Possible Causes Possible Remedies: (Unplug stove first when possible) 1. The hopper is out of pellets Refill the hopper. If on the low setting, you may need to close the 2. The air dampener is too far open for a low feed setting dampener all the way.
- Page 23 Trouble Shooting Guide 4. The hopper is out of Pellets. Refill the hopper. When operating the unit, be sure the hopper lid is closed so that the hopper safety switch will activate. Check the wires leading from the hopper safety switch to the control 5.
- Page 24 Trouble Shooting Guide Smoke Smell Coming Back Into The Home Possible Causes Possible Remedies: (Unplug stove first when possible) Inspect all vent pipe connections. Make sure they are sealed with RTV silicone that has a temperature rating on 500 degree F or higher. Also, seal joints with UL-181-AP foil There is a leak in the vent pipe system.
- Page 25 Trouble Shooting Guide High limit switch keeps tripping Possible Causes Possible Remedies: (Unplug stove first when possible) The convection blower is overheating and tripping the Clean any dust off of the windings and fan blades. If internal temperature shutoff. oiling the blower does not help, the blower may be bad. If operating the heater on the highest heat setting, the The stove is being left on the highest setting for room temperature could increase enough and lead...
- Page 26 Parts List Key Part No. Description Qty. 88161 Glass w/Gasket, Center 88162 Glass w/Gasket, Side 88082 Gasket, Door 6 ft 891994 Burn Pot 88163 Brick Panel - Center 88164 Brick Panel - Left 88165 Brick Panel - Right 891995 Magnet 891996 Ash Pan 891997 Latch, Ash Pan 891540 Latch, Door 80549...
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Page 27: Parts Diagram
Parts Diagram... -
Page 28: Wiring Diagram
Wiring Diagram... - Page 29 Limited Warranty Pellet / Corn / Multi-Fuel Heaters (Inserts, Freestanding, and Pedestal) The operation of this heater in a manner inconsistent with the owner’s manual will void you warranty and is also against federal regulations. United States Stove Company warrants to the original purchaser its products against premature failure of any component due to workmanship, quality, or materials as follows: TIME PERIOD: Firebox / Firepot .........................
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Page 30: Service Record
Service Record It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. Service Provider: Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. - Page 31 Notes...
- Page 32 How To Order Repair Parts This manual will help you obtain efficient, dependable service from your PELLET STOVE, and enable you to order repair parts correctly. Keep this manual in a safe place for future reference. When writing, always give the full model number which is on the nameplate attached to the heater. When ordering repair parts, always give the following information as shown in this list: 1.