Stone CHAMPION Service & Parts Manual
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Stone CHAMPION Service & Parts Manual

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SERVICE/PARTS MANUAL
MODELS: 65CM, 75CM, 95CM, 105CM
CHAMPION
®
CONCRETE MIXER
A 100% employee-owned American manufacturer
REVISION: B 2/2002
P/N 56395

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  • Page 1 SERVICE/PARTS MANUAL MODELS: 65CM, 75CM, 95CM, 105CM CHAMPION ® CONCRETE MIXER A 100% employee-owned American manufacturer REVISION: B 2/2002 P/N 56395...
  • Page 2 Discount Equipment Rental is your online resource for commercial and industrial quality equipment sales and rentals. We sell worldwide for the brands Genie, Terex, Stihl, JLG, Multiquip, Mayco, Stone, Diamond Products, Airman, Mustang, Power Blanket. We have complete rental locations throughout Florida.

  • Page 3: Table Of Contents

    Table of Contents 65CM, 75CM, 95CM, 105CM FOREWORD ........................... 4 LIMITED WARRANTY ......................... 5 TECHNICAL DATA ........................6 - 8 Specifications ..........................6 Imperial Torque Chart ......................... 7 Metric Torque Chart ........................8 HEALTH & SAFETY ........................9 - 13 MAINTENANCE ..........................

  • Page 4: Foreword

    Location of above information: Stone Construction Equipment, Inc. is not liable 1. Information on S/N tag. for the function of the machine when used in an improper manner or for other than the 2.

  • Page 5: Limited Warranty

    NOTE PAGE...

  • Page 6: Technical Data

    Technical Data Specifications Stone 65CM, 75CM, 95CM, 105CM Mixer – Specifications Model Operating Batch Batch Total L x W x H Power Source Capacity Capacity Volume (bags) 65CM 690 lbs. 1/2 - 1 6 cu. ft. 9.0 cu. ft. 78 x 46 x 58 (in) 1 hp / .75 kW Electric...

  • Page 7: Imperial Torque Chart

    Technical Data Imperial Torque Chart SAE GRADE 5 SAE GRADE 8 Coarse Thread, Zinc-Plated Coarse Thread, Zinc-Plated SIZE TORQUE SIZE TORQUE ft. lbs. ft. lbs. 1/4 - 20 (.250) 1/4 - 20 (.250) 5/16 - 18 (.3125) 5/16 - 18 (.3125) 3/8 - 16 (.375) 3/8 - 16 (.375) 7/16 - 14 (.4375)

  • Page 8: Metric Torque Chart

    Technical Data Metric Torque Chart Property Class 8.8 ZINC-PLATED Coarse Thread Fine Thread SIZE ft. lbs. ft. lbs. Property Class 10.9 ZINC-PLATED Coarse Thread Fine Thread SIZE ft. lbs. ft. lbs. 1000 Property Class 12.9 ZINC-PLATED Coarse Thread Fine Thread SIZE ft.

  • Page 9: Health & Safety

    Health & Safety Safety Precautions Before using this equipment, study this entire manual When warning decals are destroyed or missing, contact to become familiar with its operation. Do not allow the Manufacturer immediately at 1-800-888-9926 for untrained or unauthorized personnel, especially replacement.
  • Page 10 Health & Safety Safety Precautions USE COMMON SENSE WHEN HANDLING FUELS • Transport and handle fuel only when contained in approved safety container. • Do not smoke when refueling or during any other fuel handling operation. • Do not refuel while the engine is running or while it is still hot. •...
  • Page 11 Health & Safety Safety Precautions • Never perform any work on the mixer while it is running. • Before working on the mixer, stop the engine and disconnect the spark plug wire(s) to prevent accidental starting. On electric models, disconnect the electric cord at the mixer. •...
  • Page 12 Health & Safety Safety Precautions Warning-Eye Protection Always wear splash goggles when operating mixer. • Warning-Towing Warning: Do not tow the mixer with the drum in the dump position. • Mixer may become unstable and tip over when hitting a curb, pothole, or other obstruction.
  • Page 13 Health & Safety Safety Precautions PRACTICE SAFE MAINTENANCE • Understand service procedure before doing work. Keep area clean and dry. • Never lubricate, service or adjust machine while it is moving. Keep hands, feet, and clothing from power-driven parts. Disengage all power and operate controls to relieve pressure.

  • Page 14: Maintenance

    Maintenance and Lubrication/ Drum, Spindle, Bearing Replace- Maintenance ment/Cleaning/Towing MAINTENANCE AND LUBRICATION WARNING To get long and trouble-free service from this mixer, it is essential that you perform periodic maintenance on NEVER POUR OR SPRAY WATER OVER THE the engine and machine mechanisms. Follow the guide ENGINE OR MOTOR.
  • Page 15 Maintenance Installing Chain to Vehicle INSTALLING CHAIN TO VEHICLE WARNING DO NOT EXCEED A TOWING SPEED OF 55 MILES/HR (90 KM/HR). FOR POOR ROAD CONDITIONS OR INCLEMENT WEATHER, REDUCE SPEED ACCORDINGLY. 4. Lug nuts, wheel nuts and axle mount nuts tight.

  • Page 16: Maintenance Schedule

    Maintenance Schedule D. MONTHLY - Grease trunnions (2) places and drum spindle (2) places. E. YEARLY - Repack (4) tapered roller bear- ings in wheel hubs and replace wheel seals. Install washer and nut. Torque to 20 ft. lbs. back off one turn, torque to 7 ft. lbs. back off to first slot in nut and insert cotter key.

  • Page 17: Hardware Identification

    Maintenance Hardware Identification - 17 -...
  • Page 18 NOTE PAGE...

  • Page 19: Exploded Diagram And Parts List

    Table of Contents Exploded Views with Parts Frame & Drum Assembly ....................20 - 23 Tilt Mechanism ....................... 24 - 25 65CM, 75CM, 95CM, 105CM Gas/Diesel Drive............26 - 29 65CM, 75CM Electric Drive ..................30 - 31 95CM, 105CM Electric Drive ..................32 - 33 Spring Axle Assembly ....................

  • Page 20: Frame & Drum Assembly

    Parts List Frame and Drum Assembly - 20 -...
  • Page 21 Parts List Frame and Drum Assembly ITEM PART NO. DESCRIPTION QTY. 46022 Pipe Plug 27267 Spindle Assembly 32086 Bearing 32160 Race 24349-2 Trunnion Weld 47001 Caplug Blue 46042 Fitting 32039 Bearing 21487 Shaft Drive Assembly 21839-2 Yoke Weld 65CM/75CM 21840-2 Yoke Weld 95CM/105CM 27144-2 Pinion Guard...

  • Page 22: Frame & Drum Assembly

    Parts List Frame and Drum Assembly - 22 -...
  • Page 23 Parts List Frame and Drum Assembly ITEM PART NO. DESCRIPTION QTY. 44406-2 Cowl STRY Gas 44407-2 Cowl STRY Electric 44411-2 Cowl MVBL Diesel 44383-2 Cowl MVBL 46057 Fitting B711MH 26095-2 Ring Gear 65CM/75CM 26317-2 Ring Gear 95CM/105CM 47182 Latch Rubber 22036 Axle Assembly 65CM/75CM 22069...

  • Page 24: Tilt Mechanism

    Parts List Tilt Mechanism - 24 -...
  • Page 25 Parts List Tilt Mechanism ITEM PART NO. DESCRIPTION QTY. 27618-2 Guard Brake – Lower 27559-2 Bracket Clutch Handle 27621-2 Brake Handle 27619-2 Dog, Brake 80145 HHCS 3/8-16 x 1-1/4 ZN 80342 WSHR 3/8 SAE ZN 80056 NUTNY 3/8-16 ZN 80085 HWHTB 5/16-18 x 1 ZN When servicing tilt mechanism, bolt A should be tightened so approximately 17-18 pounds of force is required to disengage the tilt dog.

  • Page 26: 65Cm, 75Cm, 95Cm, 105Cm Gas/Diesel Drive

    65CM, 75CM, 95CM, 105CM Parts List Gas/Diesel Drive - 26 -...

  • Page 27: 65Cm, 75Cm, 95Cm, 105Cm Gas/Diesel Drive

    65CM, 75CM, 95CM, 105CM Gas/ Parts List Diesel Drive ITEM PART NO. DESCRIPTION QTY. 31213 Engine 5.5hp Honda 65CM/75CM 30585 Engine 5hp B&S 65CM/75CM 30596 Engine 6hp Robin 30245 Engine 6hp Yanmar 30597 Engine 8.5hp Robin 30319 Engine 8hp B&S I/P 30338 Engine 8hp B&S 30155...
  • Page 28 65CM, 75CM, 95CM, 105CM Parts List Gas/Diesel Drive - 28 -...
  • Page 29 65CM, 75CM, 95CM, 105CM Parts List Gas/Diesel Drive ITEM PART NO. DESCRIPTION QTY. 22040 Set Chain 56 Pitches (6hp Yanmar, 8hp B&S, 8hp Honda) 22041 Set Chain 60 Pitches (5.5H/5 B&S, 6/8.5 Robin, 10 B&S) 39667 Reducer Gear 6:1 (6hp Yanmar) 35346 Throttle (Yanmar Diesel) 80467...

  • Page 30: 65Cm, 75Cm Electric Drive

    Parts List 65CM & 75CM Electric Drive (Belt drive diagram shown) - 30 -...
  • Page 31 Parts List 65CM & 75CM Electric Drive ITEM PART NO. DESCRIPTION QTY. 30007 Motor 1HP Electric 36017 Dual VLTG CNTRL A-17 48016 Cord 12/3 SO 3 ft. 28044-2 Motor Base / Electric 34068 Sheave 2AK23 X 7/8 35278 Sheave 2AK61 X 1 35799 V-Belt A-24 (set of 2) 22509...

  • Page 32: 95Cm, 105Cm Electric Drive

    Parts List 95CM & 105CM Electric Drive - 32 -...
  • Page 33 Parts List 95CM & 105CM Electric Drive ITEM PART NO. DESCRIPTION QTY. 30315 Motor Assy 1.5HP Electric 48344 Cord 10/3 SO 1 ft. 28051-2 Motor Base/Electric 1.5 Electric 34068 Sheave 2AK23-7/8 35278 Sheave 2AK61 X 1 34617 V-Belt A28 32208 Pillow Block 46042 Fitting...

  • Page 34: Spring Axle Assembly

    Parts List Spring Axle Assembly See MAINTENANCE AND LUBRICATION section for proper wheel assembly and torque specs. - 34 -...
  • Page 35 Parts List Spring Axle Assembly ITEM PART NO. DESCRIPTION QTY. 32307 Tire and Rim 6.50 X 13 34573 Dust Cap 32051 Bearing Cone 34501 32052 Seal, Wheel Hub 21460-2 Axle 56" Spg 34972 Coil Spring 26971-2 Spring 26949-2 Brkt Spg 80045 LGNUT 1/2-20 ZN 80315...

  • Page 36: Grounding Switch

    65CM, 75CM, 95CM, 105CM Parts List Grounding Switch High Tension Lead Primary Circuit Secondary Circuit Spark Plug Ignition Grounding Stud Condenser Primary - Secondary Grounding Connection Switch Ignition Coil Breaker Points Ground - 36 -...
  • Page 37 65CM, 75CM, 95CM, 105CM Parts List Grounding Switch ITEM PART NO. DESCRIPTION QTY. 36099 Grounding Switch 55054 Decal Engine Stop 21930 Lead Ground 110 6-32 X 1/4 Pan Head Screw Lock Nut These parts not available separately, they come with the grounding switch only.

  • Page 38: Electric Wiring 1Hp

    Parts List Electric Wiring - 1 HP - 38 -...
  • Page 39 Parts List Electric Wiring - 1 HP ITEM PART NO. DESCRIPTION QTY. 30007 Motor Baldor L1401M 36379 Switch 30AC-2 36381 Cover Switch PVC 36380 Box Switch 48016 Cord 12/3 SO 3 ft. 36382 Cord Grip 48241 Wire Nut Red 36017 Dual Voltage Control 48014 Cord Grip...

  • Page 40: Electric Wiring 1-1/2Hp

    Parts List Electric Wiring - 1-1/2 HP - 40 -...
  • Page 41 Parts List Electric Wiring - 1-1/2 HP ITEM PART NO. DESCRIPTION QTY. 30315 Motor 1-1/2 HP 115/230V 1PH 36379 Switch 30AC-2 36381 Cover Switch PVC 36380 Box Switch 48344 Cord 10/3 SO 1 ft. 36383 Cord Grip 48241 Wire Nut Red 48346 Term Spade #10 Insul 12-10 - 41 -...

  • Page 42: Decal Identification

    Parts List Decal Identification NOTICE CONTACT THE MANUFACTURER IMMEDIATELY AT 1-800-888-9926 IF SAFETY OR HAZARD DECALS OR OWNER’S MANUAL ARE MISSING FROM THIS EQUIPMENT. 55156 - 42 -...
  • Page 43 Parts List Decal Identification ITEM PART NO. DESCRIPTION QTY. 55010 Decal Warning Shut Off 55011 Decal Warning Cover 55046 Decal Safety Instruction 55121 Decal Safety Chain 55127 Decal Warning Cleaning 55128 Decal Danger Gasoline 55156 Decal Notice 55148 Decal Warning Diesel - 43 -...

This manual is also suitable for:

65cm75cm95cm105cm

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