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Table of Contents
Related Manuals for Mitsubishi CNC Meldas HC Series
Summary of Contents for Mitsubishi CNC Meldas HC Series
- Page 1 BNP-B3982A (ENG) AC SERVOMOTOR HC Series Specification Manual...
- Page 2 Thank you for purchasing the Mitsubishi CNC. This specification manual describes the specifications of the HC Series servomotor that can be driven with the Mitsubishi NC servo amplifier. The handling methods may differ according to the combined servo amplifier, so refer to the respective servo amplifier instruction manual when using.
- Page 3 For Safe Use 1. Electric shock prevention DANGER Wait at least 10 minutes after turning the power OFF, confirm that the servo amplifier CHARGE lamp has gone out, and check the voltage between P and N terminals with a tester, etc., before starting wiring or inspections.
- Page 4 4. Various precautions Observe the following precautions. Incorrect handling of the unit could lead to faults, injuries and electric shocks, etc. (1) Transportation and installation CAUTION Correctly transport the product according to its weight. Do not stack the products above the tolerable number. Do not hold the shaft or detector when transporting the servomotor.
- Page 5 (2) Wiring CAUTION Thoroughly read the Specification Manual for the combined servo amplifier before wiring. Correctly and securely perform the wiring with servo amplifier. Failure to do so could lead to runaway of the servomotor. Do not directly connect a commercial power supply to the servomotor. Doing so could lead to faults.
- Page 6 (6) Disposal CAUTION Treat this unit as general industrial waste. (7) General precautions CAUTION The drawings given in this Specification Manual show the covers and safety partitions, etc., removed to provide a clearer explanation. Always return the covers or partitions to their respective places before starting operation, and always follow the instructions given in this manual.
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Page 7: Table Of Contents
Contents Chapter 1 Introduction 1-1 Outline ......................... 1-2 1-2 Combination with servo amplifier ..............1-3 1-2-1 MDS-B-V1/V2/V14/V24 Series ..............1-3 1-2-2 MDS-B-SVJ2 Series..................1-3 1-3 Explanation of Type.................... 1-4 Chapter 2 Specifications 2-1 List of specifications ..................2-2 2-2 Torque characteristic drawings................. 2-5 2-3 Duty-drive characteristics .................. - Page 8 Chapter 1 Introduction 1-1 Outline ......................1-2 1-2 Combination with servo amplifier .............. 1-3 1-2-1 MDS-B-V1/V2/V14/V24 Series ............1-3 1-2-2 MDS-B-SVJ2 Series ................1-3 1-3 Explanation of Type..................1-4 1–1...
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Page 9: Chapter 1 Introduction
Chapter 1 Introduction 1-1 Outline The HC Series has been newly added to the Mitsubishi NC servomotor lineup. The HC Series servomotor has the following features. • • • • Compact By incorporating a new neodymium magnet, the L dimensions have been shortened by approx. -
Page 10: Combination With Servo Amplifier
Chapter 1 Introduction 1-2 Combination with servo amplifier 1-2-1 MDS-B-V1/V2/V14/V24 Series • MDS-B-V1-□ • MDS-B-V2-□□ • MDS-B-V14-□ • MDS-B-V24-□□ ( □ : Capacity symbol) Compatible motor Amplifier Capacity capacity Standard Standard Low-inertia symbol (kW) 2000r/min rating 3000r/min rating 3000r/min rating −... -
Page 11: Explanation Of Type
MOTOR 1kW 2000r/min • For CNC feed shaft Rated output ENCODER ABS 100000p/rev Detector Serial No. SERIAL# XXXXXXXXXXX DATE 9809 MITSUBISHI ELECTRIC CORPORATION MITSUBISHI ELECTRIC CORPORATION MITSUBISHI ELECTRIC CORPORATION MITSUBISHI ELECTRIC CORPORATION JAPAN JAPAN JAPAN JAPAN ④ − ① ②... -
Page 12: Chapter 2 Specifications
Chapter 2 Specifications 2-1 List of specifications ................... 2-2 2-2 Torque characteristic drawings ..............2-5 2-3 Duty-drive characteristics................2-7 2-4 Outline dimension drawings............... 2-9 2–1... -
Page 13: List Of Specifications
Chapter 2 Specifications 2-1 List of specifications HC Series (2000r/min. rating) INC specifications: HC ∗∗ ∗∗ ∗∗ ∗∗-E51/-E42/-E33, ABS specifications: HC ∗∗ ∗∗ ∗∗ ∗∗-A51/-A42/-A33 Servomotor type HC52 HC102 HC152 HC202 HC352 HC452 HC702 HC902 Rated output [kW] Rated current 10.7 16.9 23.3... - Page 14 Chapter 2 Specifications HC Series (3000r/min. rating) INC specifications: HC ∗∗ ∗∗ ∗∗ ∗∗-E51/-E42/-E33, ABS specifications: HC ∗∗ ∗∗ ∗∗ ∗∗-A51/-A42/-A33 Servomotor type HC53 HC103 HC153 HC203 HC353 HC453 HC703 Rated output [kW] Rated current 10.4 16.5 22.1 30.5 Stall current 15.9 22.4 33.3...
- Page 15 Chapter 2 Specifications ∗∗ ∗∗ ∗∗R Series (3000r/min. rating) HC∗∗ INC specifications: HC ∗∗ ∗∗R-E51/-E42/-E33, ABS specifications: HC ∗∗ ∗∗R-A51/-A42/-A33 ∗∗ ∗∗ ∗∗ ∗∗ Servomotor type HC103R HC153R HC203R HC353R HC503R Rated output [kW] Rated current 14.0 22.5 28.0 Stall current 14.0 22.5 28.0...
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Page 16: Torque Characteristic Drawings
Chapter 2 Specifications 2-2 Torque characteristic drawings ［ HC52 ］ ［ HC102 ］ ［ HC152 ］ [kgf ･cm] [N ･m] [kgf ･cm] [N ･m] [kgf ･cm] [N ･m] Short-time operation Short-time operation Short-time operation Continuous operation Continuous operation Continuous operation 1000 2000 1000... - Page 17 Chapter 2 Specifications ［ HC53 ］ ［ HC103 ］ ［ HC153 ］ [kgf ･cm] [N ･m] [kgf ･cm] [N ･m] [kgf ･cm] [N ･m] Short-time operation Short-time operation Short-time operation Continuous operation Continuous operation Continuous operation 1000 2000 3000 1000 2000 3000 1000...
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Page 18: Duty-Drive Characteristics
Chapter 2 Specifications 2-3 Duty-drive characteristics The duty-drive characteristics are calculated from the motor's armature coil temperature upper limit degree and the thermal time constants. The output limit characteristics for the motor rotating as a single unit are expressed. If this limit is exceeded, the motor's thermal protect will activate and motor overheat (ALM46) will be detected. - Page 19 Chapter 2 Specifications HC503R HC352, HC353 Torque percent (current percent) Torque percent (current percent) ﾄ ﾙ ｸ ﾊﾟ ｰ ｾ ﾝ ﾄ(電 流 ﾊﾟ ｰ ｾ ﾝ ﾄ) ﾄ ﾙ ｸ ﾊﾟ ｰ ｾ ﾝ ﾄ(電 流 ﾊﾟ ｰ ｾ ﾝ ﾄ) 105% 105% 110%...
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Page 20: Outline Dimension Drawings
Chapter 2 Specifications 2-4 Outline dimension drawings • HC52(B)S • HC52(B)T • HC102(B)S • HC102(B)T • HC152(B)S • HC152(B)T • HC53(B)S • HC53(B)T • HC103(B)S • HC103(B)T • HC153(B)S • HC153(B)T (Unit : mm) □130 45° Oil seal S30457B 21.5 4-φ9 Detector Installation hole... - Page 21 Chapter 2 Specifications • HC202S • HC352S • HC452S • HC203S • HC353S (Unit : mm) □176 Oil seal S40608B 21.5 Detector Power supply 4-φ13.5 connector connec to r Installation hole MS3102A22-14P CE05-2A24-10P Use a hexagon socket head bolt. Power supply connector Servomotor type Signal CE05-2A24-10P...
- Page 22 Chapter 2 Specifications • HC702S • HC453S • HC703S (Unit : mm) □176 Note 2 Note 2 Note 2 Note 2 Oil seal 21.5 S40608B 4-φ13.5 Installation hole Power supply Detector Use a hexagon connector connector socket head bolt. CE05-2A32-17P MS3102A22-14P Power supply connector Servomotor type...
- Page 23 Chapter 2 Specifications • HC902S (Unit : mm) □204 Note 2 Note 2 Oil seal Note 2 Note 2 S45629B 21.5 Detector Power supply 4-φ15 connector co nn ec to r Installation hole Use a hexagon MS3102A22-14P CE05-2A32-17P socket head bolt. Power supply connector CE05-2A32-17P Signal...
- Page 24 Chapter 2 Specifications • HC103R(B)S • HC103R(B)T • HC153R(B)S • HC153R(B)T • HC203R(B)S • HC203R(B)T (Unit : mm) □100 4-φ9 45° Installation hole Use a hexagon socket head bolt. Oil seal S30457B 21.5 Detector Po we r s u pp l y connector con n ec to r MS3102A22-14P...
- Page 25 Chapter 2 Specifications • HC353R(B)S • HC503R(B)S (Unit : mm) □130 Note 3 Note Note Oil seal S30457B 21.5 Detector Power supply 4-φ9 connector connector Installation hole Use a hexagon MS3102A22-14P CE05-2A24-10P socket head bolt. Servomotor type L (Note 1) Power supply connector Signal HC353R(B)S...
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Page 26: Chapter 3 Precautions For Use
Chapter 3 Precautions for Use 3-1 Environment....................3-2 3-1-1 Environmental conditions..............3-2 3-1-2 Oil and waterproofing measures ............3-3 3-2 Handling ....................... 3-5 3-2-1 Cautions for mounting load (prevention of impact on shaft) ....3-5 3-2-2 Installation direction ................3-5 3-2-3 Tolerable load of axis................ -
Page 27: Environment
Chapter 3 Precautions for Use 1. Do not hold the cables, axis or detector when transporting the servomotor. Failure to observe this could lead to faults or injuries. 2. Securely fix the servomotor to the machine. Insufficient fixing could lead to the servomotor deviating during operation. -
Page 28: Oil And Waterproofing Measures
Chapter 3 Precautions for Use 3-1-2 Oil and waterproofing measures The HC motor satisfies the IEC Standards IP65 (dust prevention jet flow type) protection format as a single motor unit. (Reference) IP65 test details (1) Protect in respect to external solids IP6□... - Page 29 Chapter 3 Precautions for Use 4) Do not use the unit with the cable submerged in oil or water. (Refer to right drawing.) Cover Servomotor Oil or water pool <Fault> Capillary tube phenomenon 5) Make sure that the cable does not lead oil and water onto the motor and detector.
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Page 30: Handling
Chapter 3 Precautions for Use 3-2 Handling 3-2-1 Cautions for mounting load (prevention of impact on shaft) 1) When using the servomotor with keyway, use the screw hole Double-end at the end of the shaft to mount the pulley onto the shaft. To bolt Servom otor install, first place the double-end bolt into the shaft screw... -
Page 31: Tolerable Load Of Axis
Chapter 3 Precautions for Use 3-2-3 Tolerable load of axis There is a limit to the load that can be applied on the shaft. Make sure that the load applied in the radial direction and thrust direction, when mounted on the machine, is below the tolerable values given below. These loads also affect the motor output torque, so consider them when designing the machine. -
Page 32: Chapter 4 Characteristics
Chapter 4 Characteristics 4-1 Magnetic brake characteristics ..............4-2 4-1-1 Motor with magnetic brakes ..............4-2 4-1-2 Magnetic brake characteristics ............4-3 4-1-3 Magnetic brake power supply .............. 4-4 4-2 Dynamic brake characteristics ..............4-5 4-2-1 Deceleration torque................4-5 4-2-2 Coasting amount.................. 4-6 4-3 Vibration class ..................... -
Page 33: Magnetic Brake Characteristics
Chapter 4 Characteristics 4-1 Magnetic brake characteristics 1. The axis will not be mechanically held even when the dynamic brakes are used. If the machine could drop when the power fails, use a servomotor with magnetic brakes or provide an external brake mechanism as holding means to prevent dropping. -
Page 34: Magnetic Brake Characteristics
Chapter 4 Characteristics 4-1-2 Magnetic brake characteristics Table 4-1 Magnetic brake characteristics ∗∗ ∗∗ ∗∗ Series ∗∗ ∗∗ ∗∗R Series Motor type HC∗∗ HC∗∗ 52B to 152B 202B to 902B 103RB to 203RB 353RB to 503RB 53B to 153B 203B to 703B Item Type (Note 1) Spring braking type safety brakes... -
Page 35: Magnetic Brake Power Supply
Chapter 4 Characteristics 4-1-3 Magnetic brake power supply 1. Always install a surge absorber on the brake terminal when using DC OFF. CAUTION 2. Do not connect or disconnect the cannon plug while the brake power is ON. The cannon plug pins could be damaged by sparks. (1) Brake excitation power supply 1) Prepare a brake excitation power supply that can accurately ensure the attraction current in consideration of the voltage fluctuation and excitation coil temperature. -
Page 36: Dynamic Brake Characteristics
Chapter 4 Characteristics 4-2 Dynamic brake characteristics When an emergency stop occurs, the servo amplifier stops the motor with the dynamic brakes. (Deceleration control stop can also be selected.) The dynamic brake characteristics are determined by the servomotor and servo amplifier combination. 4-2-1 Deceleration torque The dynamic brakes use the motor as a generator, and obtains the deceleration torque by consuming that energy with the dynamic brake resistance. -
Page 37: Coasting Amount
Chapter 4 Characteristics 4-2-2 Coasting amount The motor coasting amount when stopped by a dynamic brake can be approximated using the following expression. × 10 × te + ( 1 + ) × 1.1 × (A × N + B) : Machine coasting amount (mm) : Feedrate (Rapid traverse) -
Page 38: Vibration Class
Chapter 4 Characteristics 4-3 Vibration class The vibration class of the servomotor is V-10 at the rated speed. The servomotor installation posture and measurement position to be used when measuring the vibration are shown below. Servomotor Measurement position Bottom Fig. 4-4 Servomotor vibration measurement conditions 4–7... -
Page 39: Chapter 5 Options
Chapter 5 Options 5-1 Option cables and connectors ..............5-2 5-1-1 Cable and connector option list............5-3 5-1-2 Connector outline dimension drawings ..........5-8 5-2 Manufacturing the cable ................5-13 5-2-1 Manufacturing the power cable............5-13 5-2-2 Manufacturing the detector cable............5-13 5–1... -
Page 40: Option Cable And Connector
Chapter 5 Options 5-1 Option cable and connector The cables and connectors that can be ordered from Mitsubishi Electric Corp. as option parts are shown below. Cables can only be ordered in the designated lengths shown on the following pages. Purchase a connector set, etc., to create special length cables when required. -
Page 41: Cable And Connector Option List
Chapter 5 Options 5-1-1 Cable and connector option list (1) Detector cable and connector sets Part name Type Descriptions HC motor detector cable Servo amplifier side Servomotor detector side CNV2-□-□□-□ (Common regardless of the resolution and connector (Sumitomo 3M) connector (DDK) ABS/INC.) Amplifier side connector •... - Page 42 Chapter 5 Options Part name Type Descriptions For HC motor Straight FCUA-CS080 Servo amplifier side Servomotor detector side Detector cable and general connector (Sumitomo 3M) connector (DDK) connector set environ- Connector : 10120-3000VE Connector : ment Shell kit : 10320-52F0-008 MS3106B22-14S Clamp: MS3057-12A Angle...
- Page 43 Chapter 5 Options (2) Power supply connector Part name Type Descriptions Power supply connector IP67 and Straight PWCE22-23S Servomotor side power supply connector (DDK) Compliant cable range standard HC52 ~ 152 Connector : ø9.5 ~ ø13 compati- HC53 ~ 153 CE05-6A22-23SD-B-BSS HC103R ~ 203R Clamp: CE3057-12A-2 (D265)
- Page 44 Chapter 5 Options Part name Type Descriptions Power supply connector IP67 and Straight PWCE32-17S Servomotor side power supply connector (DDK) Compliant cable range standard HC702, 902 Connector : ø22 ~ ø23.8 compati- HC453, 703 CE05-6A32-17SD-B-BSS Clamp: CE3057-20A-1 (D265) Angle PWCE32-17L Servomotor side power supply connector (DDK) Compliant cable range...
- Page 45 Chapter 5 Options (3) Brake connector Part name Type Descriptions Brake connector for IP67 and Straight BRKP10SL-4S Servomotor side brake connector HC202B, 352B, 452B Compliant cable range standard HC702B, 902B Connector : ø5 ~ ø8.3 compati- HC203B, 353B, 453B MS3106A10SL-4S (D190) HC703B (DDK) Clamp: YSO10-5-8 (Daiwa)
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Page 46: Connector Outline Dimension Drawings
Chapter 5 Options 5-1-2 Connector outline dimension drawings Connector for detector cable servo amplifier side Maker: Sumitomo 3M (Ltd.) [Unit: mm] 12.0 <Type> Connector: 10120-3000VE Shell kit: 10320-52F0-008 14.0 22.0 33.3 12.7 Connectors for detector and brake (IP67 standard compatible) Straight plug Maker : DDK (Ltd.) Gasket... - Page 47 Chapter 5 Options Connectors for detector and motor power supply (IP67 and EN standard compatible) Straight plug Maker : DDK (Ltd.) D or less 7.85 or more [Unit: mm] D or C± ± ± ± 0.8 Type −0.38 less CE05-6A22-23SD-B-BSS -18UNEF-2B 40.48 38.3...
- Page 48 Chapter 5 Options Connectors for brake (IP67 standard compatible) Cable clamp Maker : Daiwa (Ltd.) O-ring O-ring [Unit:mm] Length before Side to Corner to Accommodating American tightening side corner Type outside standard screw diameter thread A0 YSO10-5 ~ 8, ø5 ~ 8.3 -24UNEF-2B 42.5 YLO10-5 ~ 8...
- Page 49 Chapter 5 Options Connectors for detector, motor power supply and brakes (for general environment) Straight plug or less Maker : DDK (Ltd.) ±0.12 more [Unit: mm] Cable clamp Effective Coupling Length of Total Connection nut Max. installation screw screw coupling section length outside diameter width...
- Page 50 Chapter 5 Options Connectors for detector, motor power supply and brakes (for general environment) Cable clamp Maker : DDK (Ltd.) ±0.7 φ E(Bushing inside diameter) φ D(Cable clamp inside diameter) F (Moveable range) [Unit: mm] Effective Total Outside Installation screw length diameter screw...
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Page 51: Manufacturing The Cable
Manufacture the cable using the recommended wire or equivalent parts as shown below. Recommended wire type Wire characteristics Finished (Cannot be directly Sheath No. of outside Config- Conductor Withstand Insulation ordered from Mitsubishi material pairs diameter uration resistance voltage resistance Electric Corp.) 14 strands/ AC500/ 105Ω/km 1500MΩ/km... - Page 52 Chapter 5 Options (3) Detector cable connection < CNV2 cable connection diagram > This is an actual connection diagram for the CNV2 cable supplied by Mitsubishi. The connection differs according to the cable length. (20m or less) (20 ~ 30m)
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