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Mitsubishi Manuals
Engine
L2A
Service manual
Mitsubishi L2A Service Manual
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Also See for L2A
:
Operation manual
(44 pages)
,
Service manual
(155 pages)
,
Service manual
(254 pages)
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Table Of Contents
236
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Introduction
Methods of Indication
Abbreviations
Safety Cautions
Warning Fire and Explosion
Check Work Area for Safety
Lock out and Tag out
Lift Engine
Handle LLC
Caution Service Battery
Caution When Abnormality Occurs
Caution Other Cautions
Maintain and Inspect Warning Labels
General Contents
General
Outside Drawing
Left Side View of Enigne
Right Side View of Engine
Specifications
Maintenance Standards
List of Maintenance Standards
Engine General
Main Unit of Engine
List of Tightening Torque
Standard Bolt and Nut Tightening Torque
Standard Eyebolt Tightening Torque
Standard Union Nut Tightening Torque
High-Pressure Fuel Injection Pipe Tightening Torque
List of Sealant and Lubricant
List of Tools
Basic Tools
Special Tools
Overhaul Determination
Determining Overhaul Timing
Testing Compression Pressure
Disassembling Engine Main Parts
Disassembling and Inspecting Cylinder Head and Valve Mechanism
Removing Rocker Shaft Assembly
Disassembling Rocker Shaft Assembly
Removing Grooved Pin
Removing Cylinder Head Bolt
Removing Cylinder Head Assembly
Removing Valves and Valve Spring
Removing Valve Stern Seal
Removing Valve
Removing Valve Steam Seal
Disassembling and Inspecting Flywheel
Removing Flywheel
Removing Flywheel Housing
Removing Oil Seal Case
Detent of Flywheel
Disassembling and Inspecting Gear Case, Timing Gears and Camshaft
Removing Tappet
Removing Gear Pump Housing
Removing Crankshaft Pulley
Removing Timing Gear Case
Removing PTO Gear
Removing Oil Pump
Removing Governor Shaft and Speed Control Lever
Measuring Backlash of Timing Gears
Removing Idler Gear
Removing Camshaft
Removing Fuel Injection Pump Camshaft
Removing Front Plate
Disassembling and Inspecting Cylinder Block, Crankshaft
Removing Oil Pan
Removing Oil Screen
Removing Connecting Rod Cap
Pulling out Piston
Removing Piston Ring
Removing Piston Pin
Measuring Crankshaft End Play
Removing Main Bearing Cap
Removing Crankshaft
Inspecting and Repairing Engine Main Parts
Measuring Rocker Arm Inside Diameter and Rocker Shaft Diameter
Measuring Valve Stem Outside Diameter
Measuring Valve Guide Inside Diameter
Replacing Valve Guide
Pulling Ou Valve Guide
Press Fitting Valve Guide
Checking Valve Face
Retouching Valve Face
Valve-To-Valve Seat Contact Position
Measuring Valve Spring Perpendicularity and Free Length
Lapping Valve against Valve Seat
Measuring Distortion of Cylinder Head Bottom Face
Measuring Runout of Pushrod
Inspecting and Repairing Flywheel
Measuring Flatness of Flywheel
Checking Ring Gear
Installing Ring Gear
Inspecting and Repairing Gear Case, Timing Gears and Camshaft
Measuring Backlash of Timing Gear
Replacing Idler Shaft
Measuring Cam Height
Measuring Cam Height of Fuel Injection Pump Camshaft
Inspecting Tappet
Measuring Cylinder Inside Diameter
Measuring Position of Cylinder Inside Diameter
Boring Cylinder
Measuring Piston Outside Diameter
Boring Finish Dimension
Measuring Piston Ring End Gap
Inspecting Piston Ring Groove
Measuring Piston Pin Bore and Piston Pin Diameter
Measuring Connection
Measuring End Play of Connecting Rod
Checking Bend and Twist of Connecting Rods
Measurement with Connecting Rod Aligner
Measuring Bend of Connecting Rod
Measuring Crank Pin Outside Diameter
Finish Dimension of Fillet Radius
Clearance between Main Bearing and Crank Journal
Measuring Crank Journal Outside Diameter
Measuring Runout of Crankshaft
Replacing Crankshaft Gear
Removing Crankshaft Gear
Installing Crankshaft Gear
Measuring Distortion of Cylinder Block Top Face
Reassembling Engine Main Parts
Cylinder Block, Crankshaft, Piston and Oil Pan
Installing Main Bearing
Installing Crankshaft
Installing Main Bearing Cap
Inserting Side Seal
Installing Main Bearing Cap Bolt
Reassembling Piston and Connecting Rod
Installing Piston Rings
Installation Piston and Connecting Rod
Installing Connecting Rod Cap
Installing Oil Screen
Installing Oil Pan
Gear Case, Timing Gear and Camshaft
Installing Front Plate
Turning Engine
Installing Fuel Injection Pump Camshaft
Installing Camshaft
Installing Idler Gear
Inspecting Backlash
Installing Governor Weights and Sliding Shaft
Installing Speed Control Lever and Governor Shaft
Installing Relief Valve
Installing Oil Pump
Installing PTO Gear
Installing Timing Gear Case
Installing Crankshaft Pulley
Installing Gear Pump Housing
Installing Tappet
Flywheel
Installing Oil Seal Case
Installing Flywheel Housing
Installing Flywheel
Tightening Flywheel Bolts
Reassembling Cylinder Head and Valve Mechanism
Cleaning Cylinder Head Bottom Surface
Installing Valve Stem Seal
Installing Valve Spring
Installing Valve Lock
Installing Cylinder Head Gasket
Installing Cylinder Head Assembly
Tightening Cylinder Head Bolts
Inserting Pushord
Reassembling Rocker Shaft Assembly
Installing Rocker Shaft Assembly
Driving in Grooved Pin
Adjusting Valve Clearance
Installing Rocker Cover
Installing Torque Spring Set
Fuel System
Removing Fuel System
Removing Fuel Pipe and Fuel Injection Nozzle
Removing Fuel Injection Pipe
Removing Fuel Injection Nozzle
Removing Fuel Filter
Removing Governor
Disconnecting Tie Rod from Control Rack
Removing Fuel Injection Pump
Disassembling and Inspecting Fuel Injection Nozzles
Checking Nozzle Opening Pressure
Checking Valve Opening Pressure
Replacing Fuel Injection Nozzle Tips
Checking Fuel Spray Pattern from Fuel Injection Nozzle
Cleaning or Replacing When Spray Is Poor
Cleaning Nozzle Tip Assembly
Reassembling Fuel Injection Nozzles
Inspecting Fuel Injection Pump on Engine
Disassembling and Inspecting Fuel Injection Pump
Removing Swivel Nipple
Removing Tappets
Removing Plunger
Removing Delivery Valve
Removing Delivery Valve Holder
Removing Delivery Valve Spring
Reassembling Fuel Injection Pump
Installing Plunger Barrel
Assembling Delivery Valve
Assembling Control Sleeve
Assembling Plunger
Installing Control Rack
Tightening Delivery Valve Holder
Checking Sliding of Control Rack
Installing Lock Plate
Installing Swivel Nipple
Disassembling and Inspecting Governor Cover
Reassembling Governor Cover
Disassembling and Inspecting Torque Spring Set
Reassembling Torque Spring Set
Torque Spring Set, Single Spring Type
Setting of Torque Spring of Single Spring Type
Torque Spring Set, Double Spring Type
Inspecting Fuel Pump
Inspecting Fuel Filter
Installing Fuel System
Fuel Injection Pump
Governor
Installing Governor
Connecting Tie Rod
Fuel Filter
Installing Fuel Pipe an Fuel Injection Nozzles
Installing Fuel Injection Nozzle
Installing Fuel Return Pipe and Fuel Injection Pipe
Lubrication System
Removing Lubrication System
Removing Oil Filter, Relief Valve and Oil Pressure Switch
Removing Oil Filter
Removing Relief Valve
Removing Oil Pressure Switch
Removing Oil Pump, Oil Pan and Oil Screen
Inspecting Oil Pump
Inspecting Relief Valve
Inspecting Oil Pressure Switch
Installing Lubrication System
Installing Oil Pump, Oil Pan and Oil Screen
Installing Oil Pressure Switch
Installing Oil Filter
Cooling System
Removing Cooling System
Disassembling and Inspecting Thermostat
Inspecting Thermostat
Reassembling Thermostat
Inspecting Water Pump
Checking Water Pump for Smooth Rotation
Installing Cooling System
Adjusting V-Belt Tension
Adjusting Deflection of V-Belt
Inlet and Exhaust Systems
Removing Inlet and Exhaust Systems
Removing Intake Cover and Exhaust Manifold
Inspecting Intake Cover and Exhaust Manifold
Measuring Distortion of Inlet Cover and Exhaust Manifold
Installing Inlet and Exhaust Systems
Electrical System
Removing Electrical System
Removing Starter
Checking Alternator Operation
Handling Precaution
Inspecting Regulated Voltage
Checking Output
Checking Regulated Voltage
Removing Alternator
Removing Stop Solenoid
Removing Glow Plug
Inspecting Pinion Clearance
Inspecting Magnet Switch
Wiring During Inspection of Pinion Clearance
No Load Test
Holding Test
Return Test
Preparation before Disassembling
Removing Pinion Set
Removing Magnet Switch
Removing Gear Bracket
Removing Brush Holder and Brush Assembly
Removing Armature and Yoke
Inspecting Brushes for Wear
Measuring Brush Spring Load
Checking Brush Holder for Insulation
Inspecting Commutator Radial Runout
Measuring Commutator Outside Diameter
Measuring Undercutting Depth between Segments
Checking Armature Coil
Inspecting Rear Bracket
Inspecting Overrunning Clutch
Inspecting Pinion
Inspecting Front Bracket
Checking Magnet Switch for Continuity
Reassembling Starter
Applying Grease
Installing Pinion
Installing Gear Shaft
Installing Yoke and Armature
Installing Brush Holder and Brush Assembly
Installing Rear Bracket
Installing Magnet Switch
Disassembling and Inspecting Starter
Removing Brushes, Brush Holder Yokr and Armature
Removing Ball Bearing
Removing Cover Set
Removing Center Bracket
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Operating Manual
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Table of Contents
Troubleshooting
Troubleshooting
215
Before troubleshooting
216
Starting trouble
217
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L2c
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