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KAESER KOMPRESSOREN HBPI pr manual available for free PDF download: Installation And Operating Manual
KAESER KOMPRESSOREN HBPI pr Installation And Operating Manual (134 pages)
Rotary lobe blower
Brand:
KAESER KOMPRESSOREN
| Category:
Blower
| Size: 6.04 MB
Table of Contents
Table of Contents
3
1 Regarding this Document Using this Document
11
Further Documents
11
Copyright
11
Symbols and Labels
11
Warnings
11
Tab. 1 Danger Levels and Their Definition (Personal Injury)
11
Potential Damage Warnings
12
Other Alert Notes and Their Symbols
12
Tab. 2 Danger Levels and Their Definition (Damage to Property)
12
2 Technical Data Nameplate
14
Option Codes
14
Tab. 3 Nameplate
14
Weight
15
Tab. 4 Option Codes
15
Tab. 5 Weight Without Sound Enclosure
15
Drive Motor
16
Recommended Oil
16
Lubricating Oil Charge
16
Tab. 6 Weight with Sound Enclosure
16
Tab. 7 Drive Motor
16
Tab. 8 Recommended Oil
16
Temperature
17
Ambient and Intake Conditions
17
Tab. 9 Lubricating Oil Charge
17
Tab. 10 Temperature
17
Tab. 11 Ambient and Intake Conditions
17
Filter Maintenance Indicator
18
Pressure Display
18
Sound Pressure Level/Sound Power Level
18
Power Supply
18
Tab. 12 Filter Maintenance Indicator
18
Tab. 13 Pressure Display
18
Power Supply Specifications
19
Options
19
Oil Level Monitoring
19
Fig. 1 Three-Phase Star (Wye); 4 Wire; Center Point Solidly Grounded
19
Fig. 2 Three-Phase Star (Wye); 3 Wire; Center Point Solidly Grounded
19
Pressure Switch
20
Speed Monitor
20
Tab. 14 Oil Level Monitoring (Option C5)
20
Tab. 15 Pressure Switch (Option C9)
20
Tab. 16 Speed Monitoring Sensor (Option C10)
20
Unloaded Start Valve (AFE)
21
Temperature Gauge Switch
21
Tab. 17 Speed Monitoring Device (Option C10)
21
Tab. 18 Setting of the Speed Monitor Evaluation Device (Option C10)
21
Tab. 19 Unloaded Start Valve (AFE)
21
Pressure Sensor
22
Thermostat
22
Tab. 20 Temperature Gauge Switch (Option C13)
22
Tab. 21 Pressure Sensor (Option C14)
22
Tab. 22 Thermostat (Option C19)
22
Filter Pressure Differential Switch
23
Check Valve
23
Auxiliary Heating
23
Tab. 23 Filter Pressure Differential Switch (Option F5)
23
Tab. 24 Check Valve (Option G1)
23
Tab. 25 Auxiliary Heating (Option H2)
23
Piped Inlet
24
Sound Enclosure
24
Tab. 26 Thermostatic Auxiliary Heating (Option H2)
24
Tab. 27 Three Phase Power Supply
24
Tab. 28 Single Phase Power Supply
24
3 Safety and Responsibility Basic Instructions
25
Specified Use
25
Improper Use
25
User's Responsibilities
26
Observe Statutory and Universally Accepted Regulations
26
Determining Personnel
26
Dangers
26
Safely Dealing with Sources of Danger
26
Safe Machine Operation
29
Organizational Measures
31
Danger Areas
31
Safety Devices
31
Tab. 29 Danger Areas
31
Safety Signs
32
Fig. 3 Position of the Safety Signs at the Machine
32
Fig. 4 Safety Sign Location, Electronically Actuated Options
32
Fig. 5 Safety Sign Location, Standstill Heater, Option H2
32
Tab. 30 Safety Signs
33
In Emergency
34
Correct Fire Fighting
34
Remove Lubricating Oil from the Skin
34
Environmental Protection
34
Warranty
34
4 Design and Function
36
Machine
36
Fig. 6 Machine
36
Blower Block
37
Safety Relief Valve
37
Fig. 7 Blower Block
37
Fig. 8 Safety Relief Valve (Blow-Off Valve)
37
Safety Devices
38
Compensator
38
Filter Maintenance Indicator
38
Pressure Gauge
38
Fig. 9 Compensator
38
Fig. 10 Location of the Pressure Gauge
38
Floating Relay Contacts
39
Options
39
Oil Level Monitor
39
Pressure Switch
39
Fig. 11 Pressure Switch
39
Speed Monitor
40
Unloaded Start Valve
40
Fig. 12 Unloaded Start Valve
40
Fig. 13 Diagram of the Unloaded Start Valve
40
Temperature Gauge Switch
41
Pressure Sensor
41
Fig. 14 Location of the Temperature Gauge
41
Thermostat
42
Filter Pressure Differential Switch
42
Fig. 15 Pressure Sensor
42
Fig. 16 Thermostat
42
Fig. 17 Filter Pressure Differential Switch
42
Check Valve
43
Fig. 18 Pressure Connection to the Filter Pressure Differential Switch
43
Fig. 19 Filter Pressure Differential Switch Function
43
Auxiliary Heating
44
Outdoor Installation
44
Piped Inlet
44
Fig. 20 Check Valve
44
Fig. 21 Auxiliary Heating
44
Sound Enclosure
45
Fig. 22 Sound Enclosure Overview
45
5 Installation and Operating Conditions
46
Ensuring Safety
46
Installation Conditions
46
Determining Location and Clearances
46
Ensuring Adequate Ventilation
47
Fig. 23 Recommended Machine Placement and Minimum Dimensions [In.]
47
Outdoor Installation
48
6 Installation
49
Ensuring Safety
49
Reporting Transport Damage
50
Anchoring the Machine
50
Do Not Remove or Change the Adjusting Screw of the Pivoted Motor Base
50
Fig. 24 Pivoted Motor Base
50
Connecting the Machine to the Power Supply
51
For Frequency Control
51
Installing the Inlet Silencer
53
Installing Accessories at the T-Piece
53
Fig. 25 Installing the Inlet Silencer
53
Fig. 26 Installing the T-Piece
53
Creating the Compressed Air Connection
54
Tab. 31 Torques at the T-Piece
54
Tab. 32 Torques for Customer Pipeline
54
Safety Devices Installed by the User
55
Options
55
Connecting the Oil Level Monitor
55
Connecting the Pressure Switch
55
Connecting the Speed Monitor
55
Connecting the Temperature Gauge Switch
56
Connecting the Pressure Sensor
56
Connecting the Thermostat
56
Connecting the Filter Pressure Differential Switch
56
Installing the Check Valve
56
Fig. 27 Installing the Check Valve
56
Installing the Auxiliary Heater
57
Connecting the Suction Line
57
Fig. 28 Installing the Auxiliary Heater
57
Tab. 33 Inlet Compressor Torques
57
Sound Enclosure
58
Fig. 29 Sound Enclosure: Measuring Points, Connection Diagram
58
Fig. 30 Connecting Elements
65
Tab. 34 Sound Enclosure Assembly (Option H12)
65
7 Initial Start-Up Ensuring Safety
67
Checking Installation and Operating Conditions
68
Instructions to be Observed before Commissioning
68
Tab. 35 Recommissioning after Storage/Standstill
68
Checking the Direction of Rotation
69
Drive Motor
69
Ventilator Fan (Sound Enclosure)
69
Tab. 36 Installation Conditions Checklist
69
Re-Greasing the Motor Bearings
69
8 Operation
70
Switching on and off
70
Switching on
70
Switching off
70
Switching off in an Emergency
70
Checking the Ventilator Fan Function (Sound Enclosure)
71
9 Fault Recognition and Rectification
72
Basic Instructions
72
Faults
72
Options
73
Sound Enclosure Faults
73
Tab. 37 Faults and Remedies
73
Tab. 38 Faults and Remedies (Option H12)
73
Faulty Pressure Sensor
74
Tab. 39 Faults and Remedies (Option C14)
74
10 1 Maintenance
75
Ensuring Safety
75
Maintenance Schedule
76
Logging Maintenance Work
76
Regular Maintenance Tasks
76
Regular Service Tasks
77
Sound Enclosure
78
Drive Belt Maintenance
78
Fig. 31 Sound Enclosure
78
Fig. 32 Drive Belt Maintenance
78
Checking the Oil Level
79
Replenishing Lubricating Oil
80
Fig. 33 Checking the Oil Level
80
Changing the Oil
81
Fig. 34 Replenishing Lubricating Oil
81
Air Filter Maintenance
82
Fig. 35 Changing the Oil
82
Filter Maintenance Indicator
83
Filter Pressure Differential Switch
83
Fig. 36 Filter Maintenance Indicator (Machine Without Sound Enclosure)
83
Fig. 37 Filter Maintenance Indicator (Machine with Sound Enclosure)
83
Changing the Air Filter
84
Machine Cleaning
84
Fig. 38 Changing the Air Filter
84
Motor Maintenance
85
Drive Motor Bearings with Re-Greasing Fittings
85
Sound Enclosure Fan Motor
86
Testing the Safety Relief Valve
86
Fig. 39 Motor Maintenance
86
Fig. 40 Testing the Safety Relief Valve
86
Checking Rotors for Contamination
87
Documenting Maintenance and Service Work
88
Tab. 42 Logged Maintenance Tasks
88
11 Spares, Operating Materials, Service
89
Note the Nameplate
89
Ordering Consumable Parts and Operating Fluids/Materials
89
Spare Parts for Service and Repair
89
HB 1300 PI Pr
89
Tab. 43 Consumable Parts and Operating Fluids/Materials
89
HB 1600 PI Pr
92
Kaeser Air Service
95
Completing the Contamination Declaration
95
12 Decommissioning, Storage and Transport
96
Decommissioning
96
Packing
96
Storage
97
Transport
97
Safety
97
Transport with a Forklift Truck
97
Transport with a Crane
97
Disposal
98
13 Annex
99
Pipeline and Instrument Flow Diagram (P+I Diagram)
99
Dimensional Drawing
102
Design Diagrams
106
Tab. 44 Blower Block Diagram (Machine Layout)
106
Tab. 45 Diagram Legend
106
Sound Emission
109
Tab. 46 Sound Emission - Legend
109
Drive Motor Electrical Diagram
114
Electrical Diagrams for Options
124
Oil Level Monitoring - Wiring Diagram
124
Pressure Switch Wiring Diagram
127
Speed Monitor Wiring Diagram
127
Temperature Gauge Switch Wiring Diagram
127
Pressure Sensor Connections
127
Fig. 41 Pressure Switch Wiring Diagram
127
Fig. 42 Speed Monitor Wiring Diagram
127
Fig. 43 Temperature Gauge Switch Wiring Diagram
127
Fig. 44 Pressure Sensor Connections
127
Thermostat Wiring Diagram
128
Filter Pressure Differential Switch Wiring Diagram
128
Auxiliary Heater Wiring Diagram
128
Fig. 45 Thermostat Wiring Diagram
128
Fig. 46 Filter Pressure Differential Switch Wiring Diagram
128
Sound Enclosure Fan Motor Wiring Plan
133
Fig. 47 Three-Phase Motor Connection
133
Fig. 48 Single-Phase Motor Connection
133
Project Planning Data
133
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