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Warn 93901 Installation Instructions Manual

Warn 93901 Installation Instructions Manual

Center plow mount kit

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Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have provided
installation and operating instructions and other information on labels and in this guide. This information alerts you to potential
hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you
must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDERSTAND
ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or death.
WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.
hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information worthy
of special attention.
Always Read the Plow Operator's Manual, the Winch Operator's Manual and all warning labels before operating.
Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the vehicle.
Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage,
electrical shock, fire or personal injury.
Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.
Always use extreme caution when cutting and trimming during fitting.
Always remove jewelry and wear eye protection.
Never lean over battery while making connections.
Never route electrical cables:
o
Across any sharp edges.
o
Through or near moving parts.
o
Near parts that become hot.
Always insulate and protect all exposed wiring and electrical terminals.
Always install terminal boots as directed in installation instructions.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always tighten all nuts and bolts securely, per the installation instructions.
Always operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.
Always plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.
Never operate the vehicle on slopes greater than 10 degrees with the plow installed.
Never stand or ride on the plow.
Always stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.
Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.
Always replace all worn or damaged parts before operating.
Never operate this WARN product with damaged or missing parts.
Always drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back-drive, causing the plow to work its way down. This
may result in the plow impacting a stationary object and cause damage to the vehicle and operator injury or death.
Always drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.
Always be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious damage to the ATV if the plow is raised too high. The plow blade will drop
suddenly if the j-bolt breaks, so always be sure there are no bystanders when you raise and lower the plow.
Never raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.
Always replace a deformed or broken j-bolt with the spare j-bolt included in the kit.
WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Sales/Customer Service: 1-503-722-3008
International Fax: 1-503-722-3005
©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
INSTALLATION INSTRUCTIONS
CENTER PLOW MOUNT KIT
Application: 2014 HONDA RANCHER AND FOREMAN
G E N E R A L S A F E T Y P R E C A U T I O N S
W A R N I N G
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
Read installation and operating instructions thoroughly.
Part Number: 93901
1
CAUTION signals a
93900A0

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Summary of Contents for Warn 93901

  • Page 1 This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.
  • Page 2: Table Of Contents

    EQUIPMENT DAMAGE • Always refer to the Installation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific details on how to wire this WARN product to your vehicle. • Never overtighten the j-bolt to the bracket. Doing so will pinch the winch cable against the bracket, damaging the cable.
  • Page 3: Parts List

    SIZE lb-ft (N.m) lb-ft (N.m) 1/4" (11) 5/16" (23) (4.5) 3/8" (40) (7.5) 7/16” (66) (18) 1/2" (100) (37) 9/16” (144) 5/8" (200) 3/4” (364) 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 4 Remove four front bolts holding plastic skid plate in place. Remove Figure 2 Remove four rear bolts holding plastic skid plate in place. Remove Figure 3 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 5 With plastic skid plate on a flat and level surface, line the rear of plow mount plate with the middle of the skid plate. Figure 6 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 6 Place the last two M8 u-bolts over vehicle frame, and through the spacers and plow mount plate. Fasten with four M8 locknuts. Fasten with (4) M8 locknuts Figure 10 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 7 ATV prior to raising it. If the J-bolt breaks, replace it with the spare hardware found in this kit. Read the Plow Operators Guide for more information. 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 8: Troubleshooting

    Contact the dealer where you purchased the kit. Call an authorized WARN Service Center from the warranty sheet included in the kit. Please have the following information available before calling; part number (listed on front of instructions), date of purchase, and make, model, and model year of ATV.
  • Page 9 Remplacer toujours toutes les pièces usées ou endommagées avant l’utilisation. • Ne jamais mettre en marche ce produit WARN avec des pièces endommagées ou manquantes. • Toujours conduire lentement sur les terrains cahoteux ou accidentés. Une conduite à des vitesses qui secouent la lame alors qu’elle est en position relevée peut provoquer le déroulement du treuil, ayant pour effet de baisser la lame.
  • Page 10 OUTILS REQUIS • Cliquet • Clé dynamométrique • Douilles : 13mm, 17mm • Clés : 13mm, 17mm • Tournevis : à lame plate, cruciforme • Clés Allen : 5mm 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 11 (Nm) lb/pi (Nm) 1 /4 po (11) 5/16 po (23) (4,5) 3/8 po (40) (7,5) 7/16 po (66) (18) 1/2 po (100) (37) 9/16 po (144) 5/8 po (200) 3/4 po (364) 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 12 Enlevez les boulons avant qui maintiennent la plaque de protection en plastique. Retirez Figure 2 Enlevez les boulons arrière qui maintiennent la plaque de protection en plastique. Retirez Figure 3 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 13 Placez la plaque de protection en plastique sur une surface plane et de niveau, alignez l'arrière de la plaque montage de la lame avec le milieu de la plaque de protection. Figure 6 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 14 à travers les espaceurs et la plaque de montage de lame. Serrez avec des écrous de blocage M8. Serrer avec (4) contre-écrous M8 Figure 10 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 15 VTT avant de soulever la lame. Si le crochet fileté casse, remplacez-le avec le matériel de rechange fourni dans le kit. Lisez le manuel de l'utilisateur de la lame pour de plus amples informations. 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 16 Communiquer avec le concessionnaire chez qui vous avez fait l’acquisition du kit. Appelez un des centres de service autorisés WARN indiqués sur la garantie qui accompagne le kit. Veuillez avoir les informations suivantes à portée de main avant d'appeler : numéro de pièce (listé sur le devant des instructions), date d'achat, marque, modèle et année du VTT.
  • Page 17 Clackamas, OR (EE.UU.) 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000 Servicio al cliente: 1-800-543-9276 Servicio localizador de distribuidor: 1-800-910-1122 Servicio internacional de ventas y atención al cliente: 1-503-722-3008 Fax internacional: 1-503-722-3005 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 18 • Llave de torsión • Copas: 13 mm, 17 mm • Llaves: 13 mm, 17 mm • Destornilladores: Ranurado, Phillips • Llaves Allen: 5 mm 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 19 AFIANZADOR lb-pies (N.m) lb-pies (N.m) 1/4" (11) 5/16" (23) (4.5) 3/8" (40) (7.5) 7/16" (66) (18) 1/2" (100) (37) 9/16" (144) 5/8" (200) 3/4" (364) 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 20 Desinstalación Figura 2 Retire los cuatro pernos traseros que sostienen la placa de deslizamiento en su lugar. Desinstalación Figura 3 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 21 Figura 6 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 22 Apriete con las cuatro tuercas de seguridad M8. Apriete con tuercas de seguridad M8 (4) Figura 10 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 23 ATV antes de levantarlo. Si el perno en J se rompe, reemplácelo con los accesorios de repuesto que se incluyen con este kit. Lea la Guía del operador del arado para obtener más información. 93900A0 ©2014 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 24 Comuníquese con el distribuidor donde compró el kit. Llame a un Centro de servicio autorizado de Warn que aparece en la hoja de garantía que se incluye en el kit. Tenga a mano la información siguiente antes de llamar: número de parte (aparece en la parte delantera de las instrucciones), fecha de compra y marca, modelo, modelo de ATV.