Warn 70737 Installation Instructions Manual
Warn 70737 Installation Instructions Manual

Warn 70737 Installation Instructions Manual

Plow mounting kit

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Your safety, and the safety of others, is very important. To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not
possible to warn you about all potential hazards associated with this product, you must use your own
good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING
INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard.
These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow
recommendations.
do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize
genera l information worthy of special attention.
Failure to observe these instructions could lead to severe injury or death.
Alwa a a a a ys ys ys ys ys Read the Plow Operator's Manual, the Winch Operator's Manual and all warning labels before operating.
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Alwa a a a a ys ys ys ys ys use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other
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objects are not punctured or damaged when/if drilling on the vehicle. Thoroughly inspect the area to be drilled (on both sides of
material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in
vehicle damage, electrical shock, fire or personal injury.
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Alwa a a a a ys ys ys ys ys wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye
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injury.
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Alwa a a a a ys ys ys ys ys use extreme caution when cutting and trimming during fitting.
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Alwa a a a a ys ys ys ys ys remove jewelry and wear eye protection.
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Nev v v v v er er er er er lean over battery while making connections.
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Nev v v v v er r
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er r
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er rout
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out
out
oute electrical cables:
out
e electrical cables:
e electrical cables:
e electrical cables:
e electrical cables:
Across any sharp edges.
o
Through or near moving parts.
o
Near parts that become hot.
o
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Alwa a a a a ys ys ys ys ys insulate and protect all exposed wiring and electrical terminals.
Alwa a a a a ys ys ys ys ys install terminal boots as directed in installation instructions.
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Alwa a a a a ys ys ys ys ys use appropriate and adequate care in lifting components into place.
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Alwa a a a a ys ys ys ys ys insure components will remain secure during installation and operation.
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Alwa a a a a ys ys ys ys ys tighten all nuts and bolts securely, per the installation instructions.
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Alwa a a a a ys ys ys ys ys operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.
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Alwa a a a a ys ys ys ys ys plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.
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Nev v v v v er er er er er operate the vehicle on slopes greater than 10 degrees with the plow installed.
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Nev v v v v er er er er er stand or ride on the plow.
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Alwa a a a a ys ys ys ys ys stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.
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Alwa a a a a ys ys ys ys ys perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.
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Alwa a a a a ys ys ys ys ys replace all worn or damaged parts before operating.
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Nev v v v v er er er er er operate this WARN product with damaged or missing parts.
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Alwa a a a a ys ys ys ys ys drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can
cause the winch to back-drive, causing the plow to work its way down. This may result in the plow impacting a stationary object
and cause damage to the vehicle and operator injury or death.
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Alwa a a a a ys ys ys ys ys drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.
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Alwa a a a a ys ys ys ys ys be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious
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damage to the ATV if the plow is raised too high. The plow blade will drop suddenly if the j-bolt breaks, so always be sure there
are no bystanders when you raise and lower the plow.
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Nev v v v v er er er er er raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.
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Alwa a a a a ys ys ys ys ys replace a deformed or broken j-bolt with the spare j-bolt included in the kit.
WARN INDUSTRIES
©2007 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.
INSTALLATION INSTRUCTIONS
Applications:
2007+ Suzuki King Quad 450; 2009+ Suzuki King Quad 500;
2005+ Suzuki King Quad 700; 2008+ Suzuki King Quad 750
CAUTION signals a hazard that may cause minor to moderate injury, if you
WARNING
INJURY HAZARD
PAGE 1
PLOW MOUNTING KIT
Part Number: 70737
70736A3

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Summary of Contents for Warn 70737

  • Page 1 Alwa a a a a ys ys ys ys ys replace all worn or damaged parts before operating. Nev v v v v er er er er er operate this WARN product with damaged or missing parts. Alwa a a a a ys ys ys ys ys drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can cause the winch to back-drive, causing the plow to work its way down.
  • Page 2: Parts List

    - Ratchet - 9/16” Wrench - 9/16” Socket - 1/2” Socket - 7/16” Socket -10mm Socket -Drill & 11/32” Drill Bit WARN INDUSTRIES PAGE 2 70736A3 ©2007 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 3: Fastener Torque Specifications

    Once the skid plate is removed. Use the plow mount as a template for holes to be drilled, as shown in figure Figure 3 WARN INDUSTRIES PAGE 3 70736A3 ©2007 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 4 Tighten all fasteners securely. Torque 5/16” bolts to 11 ft. lbs. Front of bike Figure 6 WARN INDUSTRIES PAGE 4 70736A3 ©2007 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 5 The assembled product should look like Figure 9. Skip the rest of this section and move to the next section titled “Maintenance/ Care”. Figure 9 WARN INDUSTRIES PAGE 5 70736A3 ©2007 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 6: Maintenance & Care

    1/4” nut (D). The com- the plow blade. pleted assembly should look like Figure 12. WARN INDUSTRIES PAGE 6 70736A3 ©2007 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

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