BN Products BNG4000iE User Manual
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BN Products BNG4000iE User Manual

Silent inverter generator
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SILENT INVERTER GENERATOR
USER'S MANUAL
owner's manual

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Summary of Contents for BN Products BNG4000iE

  • Page 1 SILENT INVERTER GENERATOR USER’S MANUAL owner's manual...
  • Page 2 Thank you for choosing our inverter generator. This manual covers the right operation and maintenance. Before operating, please read it carefully,then you’ll gain good rewards. All technical data and drawings in this manual are consistent with the latest products while publication. As a result of revisions and other changes, the contents of this manual may be slightly different from the actual situation.

  • Page 3: Safety Warning

    Safety Warning The personal and property safety of you and others is very important.Please read carefully the extremely important safety warnings we have written in the manual and the label of the generator set. Safety warnings can alert you to potential dangers that may harm you and others.

  • Page 4: Table Of Contents

    Content Safety Warning ..................... 3 Content ........................4 1. Safety Instruction .................... 6 1.1 Safety Specification ................6 1.2 Special Request ..................7 2. Safety Warning Label ..................8 3. Components Identification ................9 3.1 Components Feature ................9 3.2 Control Panel ..................10 3.3 Type and Serial Number ..............
  • Page 5 6.1 Connect to Household Power Supply..........20 6.2 Generator Grounding ................. 21 6.3 AC Power ....................21 7. Starting the Engine ..................24 7.1 Recoil Start ................... 24 7.2 Electric Start ..................24 8. Stopping the Engine ..................27 9. Maintenance ....................28 9.1 Engine Oil Replacement ..............

  • Page 6: Safety Instruction

    1. Safety Instruction 1.1 Safety Specification Please read and be well known about the manual before operating. Familiarity with the safe operating procedures of generators can help you avoid accidents. Don’t use it indoor. Don’t use it in damp environment. Do not connect directly to household Don’t smoke while adding fuel oil.

  • Page 7: Special Request

    Do not spill oil when fueling. Please stop running before fueling. Please remove the combustible materials away at least 1m. 1.2 Special Request  Electrical equipment includes unexposed wires and plugs.  The protecting breaker should be matched with generator. The application parameters and performance should be totally matched if changing.

  • Page 8: Safety Warning Label

    2. Safety Warning Label Please read the manual carefully before using. Safety warning label...

  • Page 9: Components Identification

    3. Components Identification 3.1 Components Feature Fuel Tank Cap Five in One Switch Control panel Maintenance Cover Handle Maintenance Starter handle r Knob Cove Muffler cover Left cover Muffler exhaust pipe...

  • Page 10: Control Panel

    3.2 Control Panel （ Factory will adjust the panel according to different configuration. Please note that subject to change without prior notice. ) H4500iS/ H4500iE Digital meter DC socket ECO(Economy system control) Reset button Parallel socket AC protector AC socket DC protector Ground terminal...

  • Page 11: Type And Serial Number

    3.3 Type and Serial Number Type Product No. Serial No.

  • Page 12: Control System

    4. Control System 4.1 Engine oil alerting system(YELLOW) The engine oil protection system will stop the engine automatically, and the engine indicating lights, while the oil in crankcase is under safe line；Fill the engine oil to the oil level, it can be restart again. If the engine oil alerting light flashes for few seconds, it means the oil capacity is insufficient.

  • Page 13: Ac Indicating Light(Green)

    1. Turn off the connected electrical equipment and stop engine. 2. Reduce the total power rate of connected electrical equipment within the rated output range. 3. Check whether the cool air inlet is blocked by foreign matters and whether the relevant control parts are abnormal. If there is any problem, remove it immediately.

  • Page 14: Ground Terminal

    NOTICE: Cause it needs heavy start current, ECO switch must be off while using compressor. 4.5 Ground Terminal The ground terminal is connected to the ground wire to prevent electric shock. The generator should be connected to ground while the electrical equipment connecting to ground.

  • Page 15: Preparation

    5. Preparation 5.1 Fuel Oil  Fuel oil is flammable and toxic. Please read the safety instruction carefully before refueling.(See Page 7 for details.)  Do not fill the tank with too much oil, or the oil will overflow when the tank gets warm. ...

  • Page 16: Engine Oil

     You must use unleaded gasoline. The leaded one would damage the internal parts of the engine. Suggestion: unleaded gasoline Fuel oil tank capacity: 12.5L 5.2 Engine Oil The generator is not injected with engine oil when leaving the factory. Please do not start it before injecting enough engine oil. 1.Please place the generator on the horizontal plane.

  • Page 17: Recoil Starter

    5.3 Recoil Starter Pull the starter handle up gently until resistance is felt, then pull it out suddenly. Recoil Starter 5.4 Fuel Tap Fuel tap is a device that controls the flow of fuel from the tank to the...

  • Page 18: Choke Valve

    carburetor. Please make sure it is on position of “OFF” after stop working. Start Button Recoil Starter 5.5 Choke Valve Choke valve is used to provide a rich mixture of oil to a gasoline engine when the cold engine is started. When the cold gasoline engine starts, rotate the start switch to put the start button in the "START"...

  • Page 19: Ac Breaker Protector

    5.6 AC Breaker Protector Overload current can turn off the breaker protector automatically. The load shortened and overload should be avoided. If the breaker protector closed automatically, please must test the loading before opening. AC breaker protector 5.7 Ground Terminal Ground terminal connects the earth line for prevention of electric shock.

  • Page 20: Generator Use

    6. Generator Use · Applicable temperature：-5℃～40℃ · Applicable humidity: below 95% · Applicable altitude：areas below 1000 meters（If you operate your engine at altitudes above 1000 meters, reduce the engine power or modify the carburetor by contacting the suppliers. 6.1 Connect to Household Power Supply When the generator is connected to the household power supply as a standby power supply, it should be connected by a special electrician or someone familiar with the electricity.

  • Page 21: Generator Grounding

    6.2 Generator Grounding In order to prevent the generator from being damaged by electric shock or misuse of inferior electrical appliances, the generator should be grounded by a good insulated conductor. Ground Terminal 6.3 AC Power Before starting the generator, it should be confirmed： The total power of all electrical appliances (the sum of resistance, capacitance and inductive load) shall not exceed the rated power of the generator.
  • Page 22 lowest starting load. Generally speaking, capacitive and inductive loads, especially motor drive devices, will cause large starting current when starting. The following table is for your reference when connecting these electrical appliances to the generator set. This engine may require a high altitude carburetor kit to ensure correct engine operation at altitudes above 1000 meters.
  • Page 23 If carburetors suitable for use at high altitudes are equipped with gasoline engines at low altitudes, excessive lean mixture will reduce the output power of gasoline engines, cause overheating and even cause serious damage.

  • Page 24: Starting The Engine

    7. Starting the Engine 7.1 Recoil Start 1）Remove all loads from the output end. 2） Rotate the start switch to place the start button in the "start" position。 3）Turn the AC BREAKER to “OFF” Start Button Engine Switch Recoil Starter When the gasoline engine starts in the hot engine status, please rotate the start switch to place the start button in the "running"...
  • Page 25 1）Remove all loads from the output end. 2） Rotate the start switch to place the start button in the "start" position。 3）Turn the AC BREAKER to “OFF” Start Button Engine Switch When the gasoline engine starts in the hot engine status, please rotate the start switch to place the start button in the "running"...
  • Page 26 multiple starting. If the speed of the starting motor decreases more after a period of time, it means that the battery should be charged.

  • Page 27: Stopping The Engine

    8. Stopping the Engine 1）Turn the the ECO switch to “OFF”； 2）Turn off the AC Breaker； 3）Turn the engine switch to “OFF”; 5）Disconnect any electric devices. To stop the engine in an emergency, turn the Engine Switch to the “OFF" position.

  • Page 28: Maintenance

    9. Maintenance Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your generator in the safest and most efficient condition possible. In order to keep the engine in good condition, you must check and maintain it regularly. Please follow the schedule below. Maintenance Schedule Each First...
  • Page 29 Maintenance more frequently when used in dusty or unusually wet areas. These items should be serviced by your servicing dealer, unless you have the proper tools, data and technical skills. ●If you often work at high temperature or high load, you should replace the engine oil every 10 hours.

  • Page 30: Engine Oil Replacement

    9.1 Engine Oil Replacement Please drain the engine oil after starting the gasoline engine. It can ensure that the oil is discharged quickly and cleanly. ① Remove oil level gauge and ten turn open the oil drain bolt and drain the oil.

  • Page 31: Air Filter Maintenance

    9.2 Air Filter Maintenance Dirty air filters will affect the flow of air into carburetors. To prevent carburetor breakdown, air filters should be regularly maintained. If it is used in dusty environment, it should be maintained more frequently. Cleaning the filter element with gasoline or flammable solvents may cause fire or explosion.

  • Page 32: Spark Plug

    9.3 Spark plug Please replace the spark plug according to the original type: F7TC 1） Remove the spark plug cap. 2） Use the spark plug socket wrench to remove the spark plug. 3） Visually inspect whether the spark plug insulator is damaged. Replace the spark plug if it is damaged.

  • Page 33: Storing

    10. Storing avoid combustion misfire contact with high-temperature components of the generator, the generator must be cooled before packaging and storage. If long-term storage is required, please make sure the storage area is clean and dry. 1） Drain fuel from the fuel tank.Clean the fuel filter, O - ring seal and precipitation cup after the assembly.Unscrew the carburetor drain bolt, drain the fuel from the carburetor entirely, then reinstall and tighten the carburetor drain bolt.

  • Page 34: Troubleshooting

    11. Troubleshooting...

  • Page 35: Electrical Diagrams

    12. Electrical Diagrams H4500iE...

  • Page 36: Technical Specifications

    13. Technical Specifications Model H4500iS H4500iE Single Cylinder, 4 Stroke, Air Engine Type Cooling, OHV 25° Displacement(cc) Engine Ignition System Starting Type Recoil Start Electric Start Oil Capacity(L) 0.55 Fuel tank Capacity(L) 12.5 Frequency(Hz) Phase Single Rated Voltage(V) Generator Rated Power(kW) 3.2/3.5 Max.

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