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Summary of Contents for matev TRL-3D 20
- Page 1 GmbH Nürnberger Str. 50 90579 Langenzenn, Germany www.matev.eu Operating Manual TRL-3D 20 – Three-Sided Dumper Version 2020-06...
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Page 2: Table Of Contents
Table of contents Table of contents Introduction ............................. 4 1 About this operating manual ......................5 2 Technical data ........................... 6 3 Safety notice ............................7 3.1 Intended use ..........................7 3.2 Instructions for the owner ......................7 3.2.1 Qualifications of personnel ................... 7 3.2.2 Instruction ........................ - Page 3 Table of contents 6 Maintenance ............................27 6.1 Cleaning and care ........................27 6.2 Lubricating schedule ......................27 6.3 Wheels ............................31 6.3.1 Changing tires ......................31 6.4 Cable pulls ..........................31 6.5 Electrical system, pin assignment ..................32 7 Maintenance ............................33 7.1 Axle and brakes ........................33 7.2 Inspection ..........................34 7.3 Repaint if necessary .......................34 8 Proof of inspection ..........................35...
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Page 4: Introduction
Introduction Dear customer! Dear customer! Thank you for purchasing a product of matev GmbH, we appreciate your trust. You have acquired a quality product, if contrary to expectations you should have problems with the device, contact your responsible sales partner. -
Page 5: About This Operating Manual
About this operating manual About this operating manual Prior to first use, read the manual carefully and conscientiously all the way through. Keep this manual where it is easily accessible. This will enable you to refer to im- portant information and handling instructions as needed. At transfer of the trailer the owner of the trailer receives instruction in the opera- tion and maintenance of the trailer from the owner's sales partner. -
Page 6: Technical Data
Technical data Technical data Description Type TRL-3D 20 Chassis no.: W093D2126L2M... Number of axles 1 axle Number of braked axles (over- 1 axle, 2 wheels run device) Brake Overrun device Dimensions Length incl. towing device 3400 - 3470 Width 1390 - 1430... -
Page 7: Safety Notice
Safety notice Safety notice Guidelines and instructions that you must comply with when dealing with ma- chines are presented in this section. Intended use Danger! To avoid misuse, also read the section 4 Equipment all the way through. • The multifunction trailer is used convey various transport goods. Transporting persons or animals is prohibited. -
Page 8: Accident Prevention
Safety notice 3.2.3 Accident prevention The safety regulations and accident prevention regulations are legally regulated in every country. The owner of the machine is responsible for compliance with the valid regulations. Presentation of the general safety notices The safety notices used in the text employ pictograms and signal words, which in combination indicate the severity of the risk to be expected. -
Page 9: Machine-Specific Warning Signs
Safety notice Injuries due to fluid escaping under high pressure. Comply with the notice in the operating manual. Never reach into the crushing hazard danger zone if the parts there can move. Presence in the danger zone is only permitted when the safety supports are inserted. -
Page 10: Safety Notices And Safety Devices
Safety notice Safety notices and safety devices Danger! Each time before starting to tow the trailer, ensure that all described safety notices and safety devices are completely present and functional. Do not operate the trailer if safety notices or safety devices are missing or dam- aged. -
Page 11: Fig. 2: Reflector, Wheel Chock
Safety notice • 2 reflectors white and wheel chocks on front panel Fig. 2: Reflector, wheel chock • Left and right side panel, each with 2 yellow reflectors Fig. 3: Left side panel, reflector Page 11... -
Page 12: Fig. 4: Optional Lighting
Safety notice • Possibly with optional lighting Fig. 4: Optional lighting • Lowering safeguard and safety cable for tilt limitation Safety cable Lowering safeguard Fig. 5: Lowering safeguard Page 12... -
Page 13: Safety Stickers
Safety notice 3.5.2 Safety stickers • On the drawbar Fig. 6: Safety stickers on the drawbar • Drawbar left Fig. 7: Safety stickers and rating plate, drawbar left Page 13... -
Page 14: Fig. 8: Safety Stickers Drawbar Right
Safety notice • Drawbar right Fig. 8: Safety stickers drawbar right • Safety stickers trailer right Fig. 9: Safety stickers trailer right Page 14... -
Page 15: Fig. 10: Safety Stickers Trailer Rear
Safety notice • Safety stickers trailer rear Fig. 10: Safety stickers trailer rear Page 15... -
Page 16: Fig. 11: Safety Stickers Trailer Left
Safety notice • Safety stickers trailer left Fig. 11: Safety stickers trailer left • Safety stickers lowering safeguard, trailer left Fig. 12: Safety stickers lowering safeguard Page 16... -
Page 17: Equipment
Equipment Equipment In the standard situation the trailer is delivered only partially assembled. Pre- assembly is possible for an additional charge. Coupling Coupling on the towed vehicle in accordance with DIN 74054 / ISO 8755, Ø40 suitable for coupling on the towing vehicle DIN 11025, DIN 11028 Form A, B, C, and DIN 74051 Part 1. -
Page 18: Brake
Equipment Brake Danger! All tasks on the brake system must be executed by trained specialists in qualified specialized workshops. This multifunction trailer is equipped with an overrun device with parking brake, automatic reverse, and breakaway cable. The breakaway cable activates the handbrake, if the coupling between towing vehicle and trailer should release. -
Page 19: Fig. 14: Connecting The Lift Cylinder
Equipment Warning! The function of the hydraulic system is described in the manual of the tow- ing vehicle. Comply with the instructions in the operating manual of the towing vehicle. Lifting occurs through the oil pressure of the tractor. Lowering occurs through the empty weight. -
Page 20: Panel Height Extension
Equipment Leave the securing cable of the dump device in its original delivery condi- tion. A securing cable that is too long can result in the entire trailer tipping over when dumping the load bed. Securing cable Fig. 16: Securing cable of the dump device Panel height extension The panel height extension is inserted into the stanchions of the base side panel. -
Page 21: Fig. 18: Grating Height Extension
Equipment so locked through the locking mechanism of the base panels. Assembly instruc- tions are provided with the grating height extension. Fig. 18: Grating height extension Page 21... -
Page 22: Operation
Operation Operation Attention! Before first use of the multifunction trailer, comply with the instructions on safety and handling for operation of the entire trailer and the connection to the tractor. Coupling You are only allowed to couple the trailer to a towed vehicle with Ø40 cou- pling in accordance with DIN 11025, DIN 11028 Form A, B, C, and DIN 74051 Part 1. -
Page 23: Driving
Operation When the parking brake is engaged the trailer is only safeguarded from roll- ing forward. Unbraked, the trailer can roll rearward up to 20 cm until the full braking force is engaged. Safeguard the vehicle from rolling rearward with the wheel chocks. -
Page 24: Loading
Operation • Bear in mind, on slick, slippery roads the driving behavior and braking behav- ior is worsened due to the reduced road grip of the tires. Danger! When reversing with the trailer your view is limited. When reversing, have an experienced person guide you to ensure that no one is in danger. -
Page 25: Opening/Closing The Panels
Operation • Sand, dry approx.1.4 1.6 kg/dm³ • Sandstone approx.2.1 2.5 kg/dm³ • Snow approx.0.1 0.6 kg/dm³ • Coal approx.1.35 kg/dm³ • Bricks approx.1.8 kg/dm³ Opening/closing the panels Danger! Even when opening the panel the load can fall from the trailer. Never stand in front of the panel that will be opened. -
Page 26: Support Wheel
Operation The locking bolts must never be inserted above the vehicle diagonal. Proceed as follows to dump the load bed. Pull the spring cotters and locking pins of the tilt bearing on the side of the trailer to be lifted. For example, if you want to dump to the right, you must remove the locking pins on the left side of the trailer. -
Page 27: Maintenance
Maintenance Maintenance Failure to perform inspections or maintenance and cleaning tasks at the proper time or failure to perform them at all can result in trailer damage and thus can cause accidents. Moreover, your warranty claim will be invalidat- Cleaning and care To assure retention of value and road worthiness of the trailer, you must check the multifunction trailer for contamination after each use and clean it if necessary. -
Page 28: Fig. 22: Lubricate The Overrun Brake
Maintenance Fig. 22: Lubricate the overrun brake • Clean and lubricate joints of the dumping mechanism twice a year. Fig. 23: Lubricate the dumping mechanism Page 28... -
Page 29: Fig. 24: Lubricate The Dumping Mechanism
Maintenance Fig. 24: Lubricate the dumping mechanism Fig. 25: Lubricate the dumping mechanism Page 29... -
Page 30: Fig. 26: Lubricate The Dumping Mechanism
Maintenance Fig. 26: Lubricate the dumping mechanism • Lubricate the joints of the dumping cylinder with a grease gun. Fig. 27: Lubricate the cylinder Page 30... -
Page 31: Wheels
Maintenance Wheels Each time before driving, regularly check the tire pressure, tread depth of the tires, and tightening torque of the wheel studs. Ensure the following values: • Tightening torque of the wheel studs: 365 ±15 Nm 6.3.1 Changing tires Drive the trailer to a solid, flat and horizontal surface. -
Page 32: Electrical System, Pin Assignment
Maintenance age, you must have the damaged parts repaired in a specialized workshop with- out delay. Electrical system, pin assignment Your trailer is equipped with a 7-pin plug connector. Use an adapter if the plug connection of the towing vehicle does not match the plug connector of the trailer. -
Page 33: Maintenance
Maintain the axles as specified in the original maintenance manual provided by the axle manufacturer. The maintenance manual is provided with your trailer. If this is not the case, then contact matev GmbH and provide us with the serial number of the trailer. -
Page 34: Inspection
Maintenance Inspection At vehicle handover, then repeat every year Vehicle assembly To check Work to be executed Safety device (-> section In accordance with sec- Adjust or replace if neces- 3.5) tion 3.5 Safety notices sary. and safety devices Brake system In accordance with sec- Adjust or replace if neces- tion 7.1 Axle and brakes... -
Page 35: Proof Of Inspection
Proof of inspection Proof of inspection Tasks to be executed as specified in section 7 Maintenance Stamp Date Signature Transfer inspection Repaint if necessary 1/4 year after transfer 1. Annual inspection 2. Annual inspection 3. Annual inspection 4. Annual inspection 5. - Page 36 Proof of inspection Stamp Date Signature 7. Annual inspection 8. Annual inspection 9. Annual inspection 10. Annual inspection 11. Annual inspection 12. Annual inspection 13. Annual inspection 14. Annual inspection 15. Annual inspection Page 36...
- Page 37 Proof of inspection Stamp Date Signature 16. Annual inspection 17. Annual inspection 18. Annual inspection 19. Annual inspection 20. Annual inspection 21. Annual inspection 22. Annual inspection 23. Annual inspection 24. Annual inspection Page 37...
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Page 38: Repair
Also comply with the following instructions: • Repairs must only be undertaken in the facilities of specialized companies. • Only original spare parts from matev must be used for repairs. • on the trailer. No modifications are permitted... -
Page 39: List Of Illustrations
List of illustrations List of illustrations Fig. 1: Breakaway cable ..........................10 Fig. 2: Reflector, wheel chock ........................11 Fig. 3: Left side panel, reflector ........................11 Fig. 4: Optional lighting ..........................12 Fig. 5: Lowering safeguard .......................... 12 Fig. 6: Safety stickers on the drawbar ......................13 Fig. -
Page 40: Eg - Declaration Of Conformity
GmbH Nürnberger Str. 50 90579 Langenzenn, Germany declares that the machine TRL-3D 20 complies with the provisions of the Machinery Directive 2006/42/EC and with the im- plementing national statutory regulations. The signer is authorized to compile the technical documents.
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