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matev GmbH
Nürnberger Str. 50
90579 Langenzenn, Germany
T +49 9101 9087 -0
F +49 9101 9087 -20
info@matev.eu
www.matev.eu
Operating Manual
Carefully read chapter 3 all the way through before unpacking the
implement.
Prior to using the implement for the first time read this operating manual
carefully and conscientiously all the way through.
Keep this manual where it is easily accessible. This will enable you to refer
to important information and handling instructions as needed
The operating manual is part of the implement. The operating manual must
always be provided with new and used machines.
FPS JD-2026R
Version 09/2018
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Table of Contents
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Summary of Contents for matev FPS JD-2026R
- Page 1 F +49 9101 9087 -20 info@matev.eu www.matev.eu Operating Manual FPS JD-2026R Carefully read chapter 3 all the way through before unpacking the implement. Prior to using the implement for the first time read this operating manual carefully and conscientiously all the way through.
- Page 2 Introduction Dear customer! Dear customer! Thank you for purchasing a product of matev GmbH, we appreciate your trust. You have acquired a quality product, if contrary to expectations you should have problems with the implement, contact your responsible sales partner.
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Page 3: Table Of Contents
Front power system in conjunction with John Deere frontloader 120R ....26 ..Use of the matev front PTO shaft ................27 5.8.1 ..Using the front PTO shaft ................... 29 5.8.2 ..Removal of the front PTO shaft................... 29 Maintenance ...................... - Page 4 Table of contents .... Technical data......................31 List of illustrations ....................32 ..EG - Declaration of Conformity ................33 ..Page 4 of 33...
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Page 5: About This Operating Manual
About this operating manual About this operating manual Prior to first use read this operating manual carefully and conscientiously all the way through. Keep this operating manual where it is easily accessible. This will enable you to refer to important information and handling instructions as needed. At transfer of the machine the owner of the machine receives instruction in the operation and maintenance of the machine from the owner's sales partner. -
Page 6: Safety
Safety Safety Guidelines and instructions with which you must comply, are summarized in this section. Intended use The implement must only be used in accordance with its specifications. Please read chapter 5.1 Intended use all the way through. All other uses are excluded. Non-intended use causes: ... -
Page 7: Instruction
Safety 2.2.2 Instruction At transfer of the machine the owner of the machine receives instruction in the operation and maintenance of the machine from the owner's sales partner. The owner must ensure that operating and maintenance personnel have been instructed in full scope in the operation and maintenance of the machine. - Page 8 Safety Attention! Danger of injury due to moving parts. Remove the ignition key before performing tasks on the implement. Danger of injury due to rotating parts. Maintain a safe distance from the area of drive shafts. Switch off the implement. Wait until all machine parts have come to a standstill before performing tasks on the implement.
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Page 9: Delivery And Transport
Delivery and transport Delivery and transport Our implements are delivered in suitable packaging. Please comply with the valid occupational health and safety regulations when unpacking and use suitable hoists if necessary. Delivery on a pallet 3.1.1 Lift the implement off of the pallet Remove the protective packaging and the transport safeguard. -
Page 10: Installation
Installation Installation Danger! Severe injuries to the operator or third parties can occur. Switch off the tractor and remove the ignition key before mounting or dismounting the implements. The front power system is two-piece and consists of: Basic holder for mounting on the vehicle. Shim Peg bolt Hook-in point for front power system... -
Page 11: Mounting The Basic Implement
Installation Mounting the basic implement Attention! The cylinder of the front power system can be adjusted via an eccentric. Familiarize yourself with the handling of the eccentric as described in the "Operation" section. Mount the hose guide on the tractor. Hose guide Fastening point Fig. -
Page 12: Fig. 5: Front Power System Hooked In
Installation lower hook-in points. Then swing the front power system toward the vehicle and hook it in on the upper safety bolt. Safety bolts Peg bolt Lower hook-in point Fig. 5: Front power system hooked in Lay out the hydraulic lines on the tractor frame. Fix the hydraulic hoses in place in the hose guides. -
Page 13: Mounting Accessories
Installation Mounting accessories 4.2.1 Hydraulic extension kit Mount the coupling holder on the front power system. Please note the different mounting position of the holders for BG3 and BG2 – drip-free couplings. Bores for BG 2 drip-free Bores for BG 3 Fig. -
Page 14: Fig. 9: Hydraulic Extension Kit Bg2 - Drip-Free
Installation Reducer Adjustable angled union Coupling holder Fig. 9: Hydraulic extension kit BG2 – drip-free Fix the hoses of the extension kit on the hoses of the front power system with cable ties. Hose guide Hydraulic couplings Fig. 10: Hose lay-out – hydraulic extension kit Plug the hydraulic extension kit onto the tractor. -
Page 15: Hydraulic Extension Kit
Installation 4.2.2 Hydraulic extension kit For the hydraulic extension kit a free hydraulic circuit must be present on the rear of the tractor. This free hydraulic circuit is laid out from the rear on the left side of the tractor frame, forward to the front power system. -
Page 16: Installation Of The Front Pto Shaft
Installation Attention! The compression strut is not compatible with the frontloader. It must be dismounted. The shorter, original lifting arm bolts must be used. Peg bolt Compression strut Lock nut Bolt for lifting arm Fig. 13: Installation of the compression strut 4.2.5 Installation of the front PTO shaft Attention! -
Page 17: Fig. 14: Retaining Bracket, Front Pto Shaft
Installation Retaining bracket, front PTO shaft Fig. 14: Retaining bracket, front PTO shaft Mount the PTO shaft as shown below. Mount the front holder as far in front as possible (weld seam). The position of the rear holder is adjusted on the vehicle at installation. Hook-in point, mower suspension Front holder Fig. -
Page 18: Installation Of The Hose Clamp Holder
Installation Fig. 16: matev front PTO shaft in the mower hook-in element Mount the provided universal joint shaft between the mid-mount PTO shaft of the tractor and the front PTO shaft. Shorten the universal joint shaft if necessary. Comply with the provided original operating instructions for the universal joint shaft. -
Page 19: Fig. 18: Holder For Hose Clamp
Installation Fig. 18: Holder for hose clamp Fig. 19: Double hose clamp Fig. 20: Single hose clamp The holder is mounted on the right in the direction of travel. Use the fastening points that are intended for the frontloader. Page 19 of 33... -
Page 20: Fig. 21: Hose Clamp Holder, Mounting Points
Installation Mounting points Fig. 21: Hose clamp holder, mounting points Page 20 of 33... -
Page 21: Operation
Operation Operation Attention! The front power system should not be charged with downward pressure via the tractor's hydraulic system! For implements that contact the ground or roll on the ground in operation, the tractor hydraulic system must be switched to the float setting! Strictly comply with the manufacturer's recommendation! Danger! ... -
Page 22: Lowering Safeguard For The Front Power System
Operation Lowering safeguard for the front power system Note! Use the lowering safeguard for: – Road travel – Driving between work locations – Cleaning and maintenance tasks Lift the front power system. Activate the stop valve by pulling it out and swinging it 90 degrees. The lowering safeguard is locked. -
Page 23: Working Position
Operation Spring cotter pin Toggle Locking mechanism Fig. 23: Eccentric bolt (working position) Fig. 21 shows the eccentric bolt in working position. The cylinder bolt is underneath the eccentric pivot point. You can also take the bore shown in the Fig below as a reference point for the working position. -
Page 24: Park Position
Operation 5.4.2 Park position To reach park position the front power system must be brought into the highest position. The lowering safeguard must be locked (-> 5.3 Lowering safeguard for the front power system) and the eccentric must be turned 180°. The park position will be required for the subsequent tasks. -
Page 25: Attaching The Front Power System
To take up and set down the mid-mount mower, the front power system must be brought into park position. After taking up the mower the front power system can again be brought into work position, in order to work with the matev lawn harrow, for example. Page 25 of 33... -
Page 26: Front Power System In Conjunction With John Deere Frontloader 120R
Operation Fig. 27: matev lawn harrow Front power system in conjunction with John Deere frontloader 120R The front power system is optimized for parallel use with the John Deere frontloader 120R. Attention! When taking up, setting down, and operating the John Deere frontloader 120R, the front power system must be brought into park position (->... -
Page 27: Use Of The Matev Front Pto Shaft
Remove the ignition key before performing tasks on the front PTO shaft. The matev PTO shaft can be removed and installed without tools. To operate the front PTO shaft, if installed, the John Deere AutoConnect mower lift must be dismounted, so that the mid- mount PTO shaft stub is freely accessible. -
Page 28: Fig. 31: Front Pto Shaft With Frontloader
If the distance in lowered status is similar to that on the Fig. 30, this will not be the case with matev implements. A function of the front PTO shaft in conjunction with the frontloader cannot be guaranteed. This must be checked for each individual case. -
Page 29: Using The Front Pto Shaft
Peg it here Universal joint shaft Fig. 33: Front PTO shaft – rear holder Connect the mid-mount PTO shaft of the tractor to the matev front PTO shaft via the provided universal joint shaft. 5.8.2 Removal of the front PTO shaft Dismount the universal joint shaft. -
Page 30: Maintenance
Maintenance Maintenance General information Attention! Personal injury or damage to the tractor and the implements can occur. Before each use, check all safety-relevant parts, the hydraulic connections, and all threaded unions. Maintenance Attention! Danger of injury due to moving parts. Remove the ignition key before performing maintenance tasks on the implement. -
Page 31: Disposal
Take the parts to the collection points for residual waste, special waste, or recycle them depending on material. matev GmbH does not provide any disposal services. Guarantee The General Terms & Conditions of matev GmbH provide information on the guarantee conditions. Technical data Front power system FPS-JD... - Page 32 Fig. 14: Retaining bracket, front PTO shaft ......................17 Fig. 15: Pre-installation – front PTO shaft ......................17 Fig. 16: matev front PTO shaft in the mower hook-in element ................18 Fig. 17: Hose clamp holder, mounted ......................... 18 Fig. 18: Holder for hose clamp ........................... 19 Fig.
- Page 33 EC Declaration of Conformity for a machine to confirm compliance with the Machinery Directive 2006/42/EC and with the statutory regulations issued for the implementation of the Machinery Directive. The manufacturer matev GmbH Nürnberger Str. 50 90579 Langenzenn, Germany declares that the machine front power system and front PTO shaft FPS-JD –...
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