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- Page 1 GmbH Nürnberger Str. 50 90579 Langenzenn T +49 (0) 9101 9087 -0 F +49 (0) 9101 9087 -20 info@matev.eu www.matev.eu Operating Manual Material Collection System CLS-SE CLS-G 650 SE CLS-H 650 SE CLS-G 850 SE CLS-H 850 SE Version 08/2010...
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Page 2: Table Of Contents
Contents Table of contents About this Operating manual ..................3 Safety ........................... 4 Proper use........................4 Qualifications of the personal ..................4 General safety precautions .................... 4 Special safety precautions ..................... 5 Purpose and use ......................6 Delivery and transport ....................7 Lifting the CLS off of the pallet.................. -
Page 3: About This Operating Manual
About this Operating manual About this Operating manual Dear customer! Congratulations on your purchase of this grass collector and thank you for choosing matev. Please take time to read through this Operating manual completely before you attempt to use your grass collector. -
Page 4: Safety
Safety Safety This chapter contains all the regulations and instructions to be observed. Persons who assemble, operate, and service the grass collector must have read and under- stood this Operating manual. Proper use The grass collector is to be coupled to tractors with sufficient performance and a rear power take-off shaft only. -
Page 5: Special Safety Precautions
Safety Special safety precautions The safety precautions listed in this section are stickers that have been placed on the attach- ments Danger! Immediate danger of injury to operator or surrounding persons. Machine can tumble down backwards! Use and maintain the machine only when it is mounted on a tractor Caution! ... -
Page 6: Purpose And Use
Purpose and use Purpose and use Grass collectors are designed to collect grass, leaves or similar cut material when used in con- junction with a tractor and a rotary mower or leaf suction device (accessory for grass collectors). It can be used at any weather that permits the collecting of cut material. Depending on the trac- tor type, the applications range is from cultivated grass to matted grass and wasteland. -
Page 7: Delivery And Transport
Delivery and transport Delivery and transport The CLS-G/H 650/850 is lashed onto a pallet for delivery (see Fig. 1). wire holder Fig. 1: Delivery of the CLS Lifting the CLS off of the pallet Remove the protective packaging and the transport safeguard. Lift the CLS off of the pallet with a suitable device (crane or forklift) and set it down. -
Page 8: First Installation
First installation First installation Before commissioning the CLS you must execute the following four measures: If a hitch (basic hitch or quick-attachment hitch) is not yet mounted on your tractor, proceed as described in section 5.1. The CLS can also be mounted on a rear three-point linkage as described in section 6.2. -
Page 9: Fig. 2: Quick-Hitch
First installation Legend: 1 Support bracket 2 Support plates 3 Transverse element 4 Lever 5 Spring 6 Tow arm 7 Bolt 8 Spacer plate 9 Spring cotter If a driver's cab is present then you must install the supplied spacer plate 8 between (2) and (3) (see point 5 of the attach- ment instructions). -
Page 10: Fig. 4: Bore For Tow Arm
First installation Bores for the tow arms Fig. 4: Bore for tow arm Ø 17 mm 105 mm Fig. 5: Bores for the tow arms (dimensions shown) Fasten the transverse element (3) between the support plates (2). If a driver's cab is attached you must insert the supplied spacer plates (8) on both sides between (2) and (3). -
Page 11: Fig. 6: Transverse Element Attachment
First installation Transverselement Spacer plate Fig. 6: Transverse element attachment Hook the levers (4) into the hook plates of the transverse element. Fasten the hydraulic extensions with the quick-lock couplings to the support plate provided for this purpose (see Fig. 7). Support plate Hydraulic exten- sions... -
Page 12: Fig. 9: Attaching The Hose Holders
First installation Rivet the hose holders to the tractor body and connect the hydraulic lines (see Fig. 9). These hose holders are used as a parking possibility for the hoses when the hoses are uncoupled from the control valve and the valve is used for other purposes. Fig. -
Page 13: Fig. 11: Mounting The Attachment Rest
First installation Fastening points Fig. 11: Mounting the attachment rest Connect the transverse element and attachment frame to the strut rods on both sides (see Fig. 12). Fig. 13 shows the attached basic hitch. Strut rods Fig. 12: Mounting the strut rods Fig. -
Page 14: Fig. 14: Attach The Hydraulic Extension To The Support Plate
First installation Support plate Hydraulic extensi- Fig. 14: Attach the hydraulic extension to the support plate Route the hydraulic lines through the hose guide (see Fig. 15). Hose guide Fig. 15: Route the hydraulic extension through the hose guide Rivet the hose holders to the tractor body and connect the hydraulic lines (see Fig. 16). -
Page 15: Mounting And Adjusting The Length Of The Pto Shaft
First installation Mounting and adjusting the length of the PTO shaft Note! Depending on tractor type the supplied PTO shaft may be too long. Execute the steps described below to shorten the PTO shaft. To check whether the PTO shaft is the correct length for your tractor you must attach the CS to the hitch. -
Page 16: Fig. 18: Cut Off The Pto Shaft Guard
First installation Fig. 18: Cut off the PTO shaft guard Saw off the profile tube (see Fig. 19). Fig. 19: Saw off the profile tube Debur the sawn edges (see Fig. 20). Fig. 20: Debur the sawn edges Repeat steps 4 to 7 on the other half of the PTO shaft. Grease the profile tube (see Fig. -
Page 17: Mounting The Suction Connector And The Suction Hose On The Tractor
First installation 5.2.2 Mounting the PTO shaft Press the locking pin on the outer fork and keep it depressed. Slide the outer fork onto the profile stub of the rear universal joint shaft on the trac- tor. Release the locking pin. Slightly move the PTO shaft back and forth until the locking pin audibly locks in place. -
Page 18: Mounting The Electrical Components
First installation Fig. 23: Schematic overview diagram for mounting suction connector and suction hose Switch off the tractor engine and remove the ignition key. Lower the mower. Remove the original rock guard. Mount the supplied suction connector with the attachment parts on the mower. This mounting process will vary depending on the mower type. - Page 19 First installation Description Parts Number Fuse 10 A 09 000 031 Switch 09 000 019 Connector 09 000 004 Connector 09 000 095 Connector for the Valve 09 000 052 Connector on the valve Bild 24 : Electrical plan at the high dumping version Attention! ...
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Page 20: Attaching And Detaching The Cls 650/850
Attaching and detaching the CLS 650/850 Attaching and detaching the CLS 650/850 Preliminary comments Danger! If you do not comply with the following instructions the implement can tip over when it is being attached or detached: Ensure that the CLS is standing or parked on a level and solid substrate. ... -
Page 21: Fig. 25: Upper Link On The Cls
Attaching and detaching the CLS 650/850 Place the lower link of the rear three-point linkage on the lower link bolt on the CLS. Secure the connection with the linch pins. Adjust the desired length of the upper link. To adjust the length of the upper link, turn the threaded sleeve while holding the threaded spindle. -
Page 22: Fig. 27: 12 V Power Connection
Attaching and detaching the CLS 650/850 Plug-type connector with switch Fig. 28: 12 V power connection 12. Lift the CLS with the aid of the rear three-point linkage. 13. Loosen the clamp connection of the front support wheel, pull the support wheel up- ward, and then clamp the front support wheel. -
Page 23: Fig. 30: Pivot Wheel
Attaching and detaching the CLS 650/850 Turn the pivot wheels to the rear and secure them with the appropriate tube linch pins (see Fig. 31). Tube linch pin Fig. 31: Pivot wheel With the tractor in reverse approach the CLS and ensure that the rear three-point linkage is at the same height as the CLS. -
Page 24: Fig. 32: Upper Link On The Cls
Attaching and detaching the CLS 650/850 Upper link bolt Fig. 33: Upper link on the CLS Secure the connection with the linch pin. Couple the PTO shaft to the tractor. To do this proceed as described in section 5.2.2. 10. Slide the suction hose onto the opening on the turbine cover and secure the connec- tion with the hose clamp (see Fig. -
Page 25: Detaching With The Three-Point Linkage
Attaching and detaching the CLS 650/850 13. Loosen the clamp lock of the front support wheel on the CLS, slide the support wheel upward and arrest the clamp lock (see). Clamp lock Fig. 36 Front support wheel Detaching with the three-point linkage Danger! If you do not comply with the following instructions the implement can tip over when it is being detached:... -
Page 26: Fig. 37: Suction Hose On The Turbine Cover
Attaching and detaching the CLS 650/850 Hose clamp Fig. 38: Suction hose on the turbine cover Disconnect the connection of the upper link on the CLS. Uncouple the lower link arms of the rear three-point linkage from the CS, and push the CLS back a short distance. -
Page 27: Attachment With Quick-Hitch
Attaching and detaching the CLS 650/850 Unplug the plug-type connector from the tractor's power connection. Uncouple the PTO shaft on the tractor. To do this proceed as described in section 5.2.3. Disconnect the suction hose from the connector on the CS by loosening the hose clamp (see Fig. -
Page 28: Fig. 41: Pivot Wheel
Attaching and detaching the CLS 650/850 Tube linch pin Fig. 42: Pivot wheel First mount the tow arms of the quick-hitch to the CLS. To do this the tow arms must be inserted left and right on the cross strut and the cross strut must be bolted onto the CLS. -
Page 29: Detaching With The Quick-Hitch
Attaching and detaching the CLS 650/850 Insert the mounting bolts (7) and secure them with the spring cotter pins (9). Adjust the desired length of the upper link. To adjust the length of the upper link, turn the threaded sleeve while holding the threaded spindle. -
Page 30: Attachment With The Basic Hitch
Attaching and detaching the CLS 650/850 Tube linch pin Pivot wheel Fig. 47: Pivot wheel Disconnect the hydraulic hose connections. Unplug the plug-type connector from the tractor's power outlet. Uncouple the PTO shaft from the tractor. Disconnect the suction hose from the connector on the CS by loosening the appro- priate hose clamp (see Fig. -
Page 31: Fig. 48: Moveable Support Wheels
Attaching and detaching the CLS 650/850 The CLS-G/H 650/850 rests on the support wheels. Tube linch pin Fig. 49: Moveable support wheels With the tractor in reverse, approach the CLS. In this process align the lower link of the hitch so that the linch pins are in front of the cross strut of the CLS. -
Page 32: Fig. 51: Upper Link
Attaching and detaching the CLS 650/850 To adjust the length of the upper link, turn the threaded sleeve while holding the threaded spindle. 10. Fasten the upper link to the upper link bolt on the tractor (see Fig. 52). Linch pin Upper link bolt Fig. -
Page 33: Detaching The Cls From The Basic Hitch
Attaching and detaching the CLS 650/850 17. Connect the hydraulic connections of the CS to the connections on the tractor. 18. Connect the plug-type connector to the tractor's 12 V power connection. Detaching the CLS from the basic hitch Proceed as follows to detach the CLS-G/H 650/850 from a basic hitch: Turn the threaded sleeve of the upper link to adjust it to a minimum length. -
Page 34: Operation
Operation Operation Starting and switching off the turbine Danger! A rotating turbine can cause severe injuries. The turbine continues to rotate for a short time after it is switched off. Wait until the turbine has come to a standstill before executing maintenance or conversion tasks. - Page 35 Operation Fig. 57: Low-dump Ensure that no material (grass or similar material) is between the cover and the bin. Danger! The operator or persons near the tractor/implement can be severely injured. Safeguard the bin cover against lowering unintentionally. Attention! ...
- Page 36 Operation Activate the tractor's hydraulic system until the desired bin height is reached. Fig. 59: High-dump cover is closed Approach the dump point with the tractor in reverse. Move the electromagnetic changeover valve to Close/Open Cover. Activate the tractor's hydraulic system to close the cover. The cuttings will drop out.
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Page 37: Maintenance
Maintenance Maintenance Service Danger! The implement can tip over. Only perform service and maintenance tasks if, the CLS is on level ground, the CLS is mounted on the tractor and the collection bin is empty. Danger! The operator and other persons can be severely injured. - Page 38 Maintenance Time interval Activity Check all screw and bolt connections. After the first 20 operating hours Tighten any loose screws, and secure any loose bolt connec- tions with linch pins. Daily or before each use Check the safety elements and moving parts for wear. Replace worn or defective parts.
- Page 39 Maintenance Hook the lowering safeguard onto the appropriate bolt to safeguard the bin against unintended lowering (see Fig. 61). Lowering safeguard hooked in Fig. 61: Lowering safeguard in secured position Lubricate the lifting and opening mechanisms at the points that are marked in Fig. Fig.
- Page 40 Maintenance Fig. 63: Lubricate the PTO shaft 8.1.6 Turbine drive Danger! A rotating turbine can cause severe injuries. The turbine continues to rotate for a short time after it is switched off. Wait until the turbine has come to a standstill before executing maintenance or conversion tasks.
- Page 41 Maintenance Lowering safeguard hooked in Fig. 65: Lowering safeguard in secured position Remove the belt guard. Remove the mounting screws on the bearing bracket. Loosen the lock nut of the set screw. Adjust the tension of the belt by turning the set screw (see Fig. 66). Bearing bracket Set screw Fig.
- Page 42 Maintenance Danger! The operator and other persons can be severely injured. Only perform service and maintenance tasks with lifted bin if the bin has been safeguarded against falling unintentionally by appropriately position- ing the lowering safeguard. To adjust how tightly the cover the of the collecting tank seals, you can ...
- Page 43 Maintenance Lock nut Fig. 68: Adjust the cylinder length Remove both cylinders on the rod-side end. 10. Loosen the lock nuts on the cylinder rods. 11. Readjust the lengths as required. 12. Tighten the lock nuts on the cylinder rods. 13.
- Page 44 Maintenance Upper link Lock nut Fig. 69: Upper link (shown with lifted bin) Tighten the lock nuts and remount the upper bolt of the upper link. Lift and lower the bin again to ensure that it rests tightly on the turbine channel. If necessary repeat steps 2 and 3.
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Page 45: Troubleshooting
Maintenance Troubleshooting Danger! The operator and other persons can be severely injured. Comply with the following instructions when executing the troubleshooting tasks cited below: You must switch off the tractor engine and remove the ignition key. You must safeguard the collection bin or the cover of the collection bin against lowering unintentionally. -
Page 46: Repairs
Check the electrical lines, plug-type connector and the fuse Repairs In the event of a malfunction or for general assistance, please contact your sales representative or contact matev directly at: matev GmbH Nürnberger Str. 50 90579 Langenzenn Tel.: +49 (0) 9101 9087-0 www.matev.eu... -
Page 47: Disposal
The attachments must be disposed of according to local and state regulations. Depending on the material, the parts must be disposed of as residual or special waste or must be recycled. matev is not responsible for disposal of the materials. Warranty The general business conditions of matev GmbH are applicable. -
Page 48: Technical Specifications And Accessories
Technical specifications and accessories Technical specifications and accessories 11.1 Technical specifications Attachment CLS-G/H 650/850 low dump Dimensions Width (overall) 1243 mm Height (overall) 1470 mm Length (overall w/o accessories) 843 mm max. height of stroke at high dump 1,85 m Bin capacity 650/850 litre net weight w/o accessories... -
Page 49: List Of Figures
List of figures List of figures Fig. 1: Delivery of the CLS ........................7 Fig. 2: Quick-hitch ............................ 9 Fig. 3: Hose guide attachment ........................9 Fig. 4: Bore for tow arm .......................... 10 Fig. 5: Bores for the tow arms (dimensions shown) ................. 10 Fig. - Page 50 List of figures Fig. 55: Suction hose on the turbine cover ....................33 Fig. 56: Low-dump ..........................35 Fig. 57: 12 V connection with switch ....................... 35 Fig. 58: High-dump cover is closed ......................36 Fig. 59: High-dump, cover is open ......................36 Fig.
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Page 51: Eu - Declaration Of Conformity
EU – Declaration of Conformity EU Declaration of Conformity for a machine to confirm compliance with the Machine Directive 2006/42/EG and with the legal specifications relating to its implementation. The manufacturer matev GmbH Nürnberger Str. 50 90579 Langenzenn declares, that the machine...
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