Raptor PT Series Operating & Maintenance Instructions

Raptor PT Series Operating & Maintenance Instructions

Push/geared screw trolley

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OPERATING &
MAINTENANCE
INSTRUCTIONS
"RAPTOR" PUSH/GEARED SCREW TROLLEY
PT & SG SERIES
Note:
Owner/Operator must read and understand this
instruction manual before using the trolley.

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Summary of Contents for Raptor PT Series

  • Page 1 OPERATING & MAINTENANCE INSTRUCTIONS “RAPTOR” PUSH/GEARED SCREW TROLLEY PT & SG SERIES Note: Owner/Operator must read and understand this instruction manual before using the trolley.
  • Page 2: Table Of Contents

    INTRODUCTION The “RAPTOR” Trolley is a versatile lifting accessory that can anchor a hoist or winch to the Load bar and be used to move a load along an overhead “I” beam in a horizontal direction.
  • Page 3: Correct Operation/General Warnings

    CORRECT OPERATION / GENERAL WARNINGS Retain this Manual for future reference. Never exceed the capacity stated on the equipment being attached to the Trolley. Do not use the Trolley for lifting or transporting of personnel. Do not apply side-pull forces to the trolley. The Trolley can be used in ambient temperatures between -10C and +50C.
  • Page 4: In Service Inspection & Maintenance

    IN-SERVICE INSPECTION & MAINTENANCE INITIAL INSPECTION Check that the correct Trolley and the capacity of lifting equipment attached to the Trolley are suitable for the job in hand. Prior to using the Trolley for the first time, it must be checked by a competent person. Visually check that the Trolley has been delivered and/or stored in a safe and undamaged condition.
  • Page 5: Installation

    INSTALLATION Firstly separate the two side plates and the central load bar. The Load Bar has a left and right hand thread which is indicated by the letter “L” & “R” and the load bar end. Start by screwing the left hand thread side of the load bar into the left sided side plate, to start only screw approximately 5mm of thread into the side plate, repeat the same for the right hand side plate.
  • Page 6: Operation

    OPEARTION Both the geared and push travel trolley have been designed to move along traversing beam using all four running wheels. The Push Travel Trolley can be operated by gently and safely pushing the load along the beam by hand (once the load has been lifted off the floor), The Geared Travel Trolley can be operated by using the hand chain provided –...
  • Page 7: Ec Declaration Of Conformity

    EC DECLARATION of CONFORMITY 2006/42/EC We hereby declare, that the design, construction and commercialized execution of the below mentioned machine complies with the essential health and safety requirements of the EC MACHINERY DIRECTIVE. The validity of this declaration will cease in the case of any modification or supplement not being agreed with the manufacturer beforehand.
  • Page 8: Specifications

    Specifications A. Specifications of plain trolley. Beam Cap. Flange Model Width PT05A 50-220 81.5 PT05B 160-300 PT10A 1000 50-220 PT10B 1000 160-300 97.5 PT20A 2000 66-220 PT20B 2000 160-300 113.5 PT30A 3000 74-220 PT30B 3000 160-300 PT50A 5000 90-220 133.5 PT50B 5000 180-300...
  • Page 9: Exploded View & Part List

    Weight Model PT05A 39.5 PT05B 71.5 45.5 10.6 PT10A 81.5 PT10B 71.5 45.5 PT20A PT20B 95.5 45.5 189.5 19.3 PT30A 115.5 PT30B 191.5 35.8 PT50A 40.5 PT50B 142.5 191.5 52.2 B. Specifications of geared trolley.
  • Page 10 Beam Cap. Flange Model Width SG05A 50-220 81.5 SG05B 160-300 SG10A 1000 50-220 SG10B 1000 160-300 97.5 SG20A 2000 66-220 SG20B 2000 160-300 113.5 SG30A 3000 74-220 SG30B 3000 160-300 SG50A 5000 90-220 133.5 SG50B 5000 180-300 147.5 Weight Model SG05A 31.5 SG05B...
  • Page 11 10. Parts List A1. Plain Trolley- A Type...
  • Page 12 Parts List for the Plain Trolley-A Type Assembly Name Part Name Qty. Right Plate Driven Wheel 2-1.1 Ball Bearing 180202 2-1.2 Right Plate GB/T276-94 Assembly GB894.1-86 2-1.3 Snap Ring 15 GB894.1-86 Bearing Cover 2-1.4 Snap Ring 35 GB893.1-86 2-1.5 Left Plate Driven Wheel 2-1.1 Ball Bearing 180202...
  • Page 13 B1. Geared Trolley- A Type...
  • Page 14 Parts List for the Geared Trolley-A Type Assembly Name Part Name Qty. Right Plate Driving Wheel 1-1.1 Ball Bearing 180202 2-1.2 GB/T276-94 Snap Ring 15 GB894.1-86 2-1.3 Bearing Cover 2-1.4 Right Plate Snap Ring 35 GB893.1-86 2-1.5 Assembly Hand Wheel Plain Washer 12 GB97.1-86 Spring Washer 12 GB859-86 Thin Castle Nut M12 GB6181-86...
  • Page 15 Bearing Cover 2-1.4 Snap Ring 35 GB893.1-86 2-1.5 Left Plate Assembly Name Plate Rivet 2×6 GB827-86 Hanger Shaft (M=50~220) Hand Chain...
  • Page 16 A2. Plain Trolley- B Type...
  • Page 17 B2. Geared Trolley- B Type...
  • Page 18 Part list for Plain and Geared trolley- B Type Item Description Rivet Nameplate (plain trolley) Plain Wheel Plain Trolley 4pcs Geared Trolley 2pcs Bearing Retaining Ring Bearing Cap Retaining Ring Side Plate Assembly A Plain Trolley 2pcs Geared Trolley 1pcs Bronze Washer Locking Screw Load Bar...

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