Zephyr ZOM-12000-9v1 Operation And Maintenance Manual page 9

4) Operating Procedure
BL-27100
Start Up
1. Install the Hanging Hoist Mount, ZGS-12613-1 using the pins and
retaining pins
2. Install the hoist on mount using the pins and retaining pins
3. Clean hydraulic fittings thoroughly
4. Attach hydraulic lines,
completely! Failure of the heat exchanger will result if the return line QD
is not fully engaged
5. Attach Electrical harness connector
6. Raise mount into position, install pins in load cells, lower chain hoist to
apply the load to the lead cells
7. If the fan is to be tested attach the 400Hz power cable to the receptacle
8. If the fan is to be tested , turn on the 3 phase 400 hz power switch
9. Position the Zephyr GSE under hoist
10. Activate the hoist select switch on the motor starter panel to select the
BL-27100
11. Pull out E-Stop button to turn on power
12. Press Pump Start button to start the hydraulic pump
13. Turn the Pressure switch to on, approx 3000 psi pressure should
develop on the pressure gage
14. Turn the Power switch on the control box to on, the load indicator
should illuminate
15. Activate the hoist select switch on the control box to select the BL-
27100 hoist
16. Press the Tare button on the load display to zero out the load with no
load on the cable
17. Operate the hoist using the pendant, pilot override or backup power
control, (Caution) Using the backup power control overrides the limit
switches in the hoist
18. Attach the rescue hoist cable to the Zephyr GSE and operate the hoist
in the down direction
19. Follow the operating instructions for the Zephyr GSE while running the
hoist
This manual contains proprietary information and is not to be copied or disclosed without written permission from
(Caution) Insure the return line QD is mated
Zephyr International LLC.
Copyright 2002-2013 Page 9 of 24
ZOM-12000-9v1