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Fixed Hoist Test Facility Operation and Maintenance Manual
ZOM-12000-7 rev 0
ZGS-12000-7 Fixed Hoist Test Facility (FHTF)
Used in conjunction with the
ZGS-10000-5 Mobile Rescue Hoist Ground Support
Equipment (RHGSE)
Operation and Maintenance Manual
Page 1 of 24
This manual contains proprietary information and is not to be copied or disclosed without written
permission from Zephyr International LLC. Copyright 2006-2008
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Table of Contents
Related Manuals for Zephyr ZGS-12000-7
Summary of Contents for Zephyr ZGS-12000-7
- Page 1 Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-7 rev 0 ZGS-12000-7 Fixed Hoist Test Facility (FHTF) Used in conjunction with the ZGS-10000-5 Mobile Rescue Hoist Ground Support Equipment (RHGSE) Operation and Maintenance Manual Page 1 of 24 This manual contains proprietary information and is not to be copied or disclosed without written...
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Page 2: Table Of Contents
Startup ..........................21 Shut Down ..........................22 Moment Diagram ......................23 Assembly Drawing and Major Parts List ..............24 Page 2 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008... -
Page 3: Fixed Hoist Test Facility (Fhtf)
UUT operating criteria: The UUT is rated for 600 lbs and 350 feet per minute. Page 3 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008... - Page 4 UUT and RHGSE. Page 4 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008...
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Page 5: System Floor Plan
Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-7 rev 0 System Floor Plan: Top View Dimensions in inches Elevation View Page 5 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008... -
Page 6: System Interconnect Diagram
Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-7 rev 0 System Interconnect Diagram Page 6 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008... -
Page 7: Assembly Of Fhtf
Attach the base attachment angles to the I Beam using the labels to align each bracket properly Base Attachment Angles I Beam Page 7 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008... - Page 8 Attach the load cell summing box to the I beam. Load Cell Summing Box I Beam Page 8 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008...
- Page 9 Use the beveled washers on the back surface of the beam flange as shown. Page 9 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008...
- Page 10 Attaching brackets o Place the attaching brackets into position and attach all the screws. Page 10 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008...
- Page 11 Once all the holes have been lined up and the bolts inserted then tighten all the bolts securely. Upper Brace Mount Left & Right Diagonal Braces Lower Brace Corner Mounts Page 11 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008...
- Page 12 Attach the hitch pins to prevent the clevis pins from escaping the clevis mounts. Page 12 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008...
- Page 13 Engage the lower tie rod ends of the load cell assemblies to the lower clevis mounts of the hanging hoist mount with two clevis pins and hitch pins. Page 13 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008...
- Page 14 Open up the summing box and attach the load cells and the summing box output to the load meter readout as per ZGS-12216-2. Page 14 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008...
- Page 15 Locate the FHTF in its final position and bolt the base to the floor if desired with the floor attachment angles provided. Page 15 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008...
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Page 16: Load Cell Calibration
Using a value of 600 lbs insures maximum accuracy, but is not essential. Page 16 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008... - Page 17 28 VDC power on switch Pilot Control Panel Crew Control Panel 3 Phase Power Receptacle Page 17 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008...
- Page 18 220 VAC 50 Hz input power 3 phase breaker switch ZGS-12201-1 High Speed Hoist Test Stand Main Cable Page 18 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008...
- Page 19 ZOM-12000-7 rev 0 ZGS-12202-1 3 Phase Power Input Cable ZGS-12203-1 28 VDC Input Power Cable Page 19 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008...
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Page 20: System Procedures
Component Manuals Load Cell Final Calibration Sheets Strain Gage Panel Meter User’s Guide Page 20 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008... -
Page 21: Rescue Hoist Fhtf Check List
10) Attach wire rope and hook to mobile GSE 11) Operate mobile GSE per instruction Page 21 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008... -
Page 22: Shut Down
Lower hanging hoist assembly 10) Remove electrical cable connectors from hoist 11) Remove hoist Page 22 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008... -
Page 23: Moment Diagram
Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-7 rev 0 Moment Diagram Page 23 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008... -
Page 24: Assembly Drawing And Major Parts List
Fixed Hoist Test Facility Operation and Maintenance Manual ZOM-12000-7 rev 0 Assembly Drawing and Major Parts List ZGS-12000-7 Illustrated Parts List Page 24 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC. Copyright 2006-2008...